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Danfoss FC322 Series Instruction Manual Download Page 69

The GLCP can now be connected to another frequency converter and the parameter settings copied to this frequency converter.

Data transfer from  to Frequency converter:

1.

Go to par. 0-50 

LCP Copy

2.

Press the [OK] key

3.

Select “All from ”

4.

Press the [OK] key

The parameter settings stored in the GLCP are now transferred to the frequency converter indicated by the progress bar. When 100% is reached, press
[OK].

 

7.1.10 Initialisation to Default Settings 

There are two ways to initialise the frequency converter to default: Recommended initialisation and manual initialisation.
Please be aware that they have different impact according to the below description.

Recommended initialisation (via par. 14-22 

Operation Mode

)

1.

Select par. 14-22 

Operation Mode

2.

Press [OK]

3.

Select “Initialisation” (for NLCP select “2”)

4.

Press [OK]

5.

Remove power to unit and wait for display to turn off.

6.

Reconnect power and the frequency converter is reset. Note
that first start-up takes a few more seconds

7.

Press [Reset]

par. 14-22 

Operation Mode

 initialises all except:

par. 14-50 

RFI Filter

par. 8-30 

Protocol

par. 8-31 

Address

par. 8-32 

Baud Rate

par. 8-35 

Minimum Response Delay

par. 8-36 

Max Response Delay

par. 8-37 

Maximum Inter-Char Delay

par. 15-00 

Operating Hours

 to par. 15-05 

Over Volt's

par. 15-20 

Historic Log: Event

 to par. 15-22 

Historic Log: Time

par. 15-30 

Alarm Log: Error Code

 to par. 15-32 

Alarm Log: Time

NB!

Parameters selected in par. 0-25 

My Personal Menu

, will stay present, with default factory setting.

Manual initialisation

NB!

When carrying out manual initialisation, serial communication, RFI filter settings and fault log settings are reset.
Removes parameters selected in par. 0-25 

My Personal Menu

1. Disconnect from mains and wait until the display turns off.

2a. Press [Status] - [Main Menu] - [OK] at the same time while
power up for Graphical LCP (GLCP)

2b. Press [Menu] while power up for LCP 101, Numerical Display

3. Release the keys after 5 s

4. The frequency converter is now programmed according to
default settings

This parameter initialises all except:
par. 15-00 

Operating Hours

par. 15-03 

Power Up's

par. 15-04 

Over Temp's

par. 15-05 

Over Volt's

Automation VT Drive FC322

Instruction Manual

7 How to Operate the Frequency Converter

MG.20.U1.22

69

  7

Summary of Contents for FC322 Series

Page 1: ...on 15 Before Starting 15 5 Electrical Installation 21 How to Connect 21 Mains Wiring Overview 23 Motor Wiring Overview 33 DC Bus Connection 39 Brake Connection Option 41 Relay Connection 42 Electrical Installation and Control Cables 49 How to Test Motor and Direction of Rotation 50 6 Commissioning and Application Examples 55 Quick Setup 55 Start Stop 56 Closed Loop Wiring 56 Submersible Pump Appli...

Page 2: ...6 130 Comm and Options 8 131 Profibus 9 132 CAN Fieldbus 10 133 Smart Logic 13 134 Special Functions 14 135 FC Information 15 136 Data Readouts 16 138 Data Readouts 2 18 140 FC Closed Loop 20 141 Ext Closed Loop 21 142 Application Functions 22 144 Timed Actions 23 146 Cascade Controller 25 147 Analog I O Option MCB 109 26 149 Water Application Functions 29 152 Bypass Option 31 153 9 Troubleshootin...

Page 3: ...rsion 1 7x This guide can be used with all FC322 frequency converters with software version 1 7x or later The actual software version number can be read from par 15 43 Software Version Automation VT Drive FC322 Instruction Manual 1 How to Read this Instruction Manual MG 20 U1 22 3 1 ...

Page 4: ...sibility of such damages In particular is not responsible for any costs including but not limited to those incurred as a result of lost profits or revenue loss or damage of equipment loss of computer programs loss of data the costs to substitute these or any claims by third parties reserves the right to revise this publication at any time and to make changes to its contents without prior notice or...

Page 5: ...Instruction Manual NB Indicates something to be noted by the reader Indicates a general warning Indicates a high voltage warning Indicates default setting Automation VT Drive FC322 Instruction Manual 1 How to Read this Instruction Manual MG 20 U1 22 5 1 ...

Page 6: ...2 Safety Automation VT Drive FC322 Instruction Manual 6 MG 20 U1 22 2 ...

Page 7: ...nverter is connected to mains Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs 7 Please note that the frequency converter has voltage inputs other than L1 L2 and L3 when load sharing linking of DC intermediate circuit and external 24 V DC have been installed Check that all voltage inputs have been disconnected and that t...

Page 8: ...o be used in most applications The frequency converters also support other special applications which affect the electrical ratings of the frequency converter Special conditions which affect the electrical ratings might be Single phase applications High temperature applications which require derating of the electrical ratings Marine applications with more severe environmental conditions Consult th...

Page 9: ...ed leg mains voltage may exceed 440 V between phase and earth For 690 V IT mains and delta earth grounded leg mains voltage may exceed 760 V between phase and earth Par 14 50 RFI Filter can be used to disconnect the internal RFI capacitors from the RFI filter to ground 2 1 8 Disposal Instruction Equipment containing electrical components must not be disposed of together with domestic waste It must...

Page 10: ...e Automation VT Drive Design Guide MG 20 X1 22 must be followed The information and instructions of the Instruction Manual are not sufficient for a correct and safe use of the Safe Stop functionality 2 Safety Automation VT Drive FC322 Instruction Manual 10 MG 20 U1 22 2 ...

Page 11: ...8 X No brake chopper included B Brake chopper included T Safe Stop U Safe brake Display 19 G Graphical Local Control Panel GLCP N Numeric Local Control Panel NLCP X No Local Control Panel Coating PCB 20 X No coated PCB C Coated PCB Mains option 21 D Loadsharing X No Mains disconnect switch 8 Mains Disconnect Loadsharing Cable entries 22 X Standard cable entries O European metric thread in cable en...

Page 12: ...The various options are described further in this Design Guide Table 3 1 Type code description 3 Introduction Automation VT Drive FC322 Instruction Manual 12 MG 20 U1 22 3 ...

Page 13: ...ing C Celsius I Current A Amp ILIM Current limit Joule Energy J N m ft lb Btu F Fahrenheit FC Frequency Converter f Frequency Hz Hz kHz Kilohertz kHz kHz Local Control Panel mA Milliampere ms Millisecond min Minute MCT Motion Control Tool M TYPE Motor Type Dependent Nm Newton Metres in lbs IM N Nominal motor current fM N Nominal motor frequency PM N Nominal motor power UM N Nominal motor voltage p...

Page 14: ...4 Mechanical Installation Automation VT Drive FC322 Instruction Manual 14 MG 20 U1 22 4 ...

Page 15: ...55 66 B2 B4 IP20 21 55 66 C1 C3 IP20 21 55 66 C2 C4 IP20 21 55 66 Unit size kW 200 240 V 0 25 3 0 3 7 0 25 3 7 5 5 11 5 5 11 15 15 18 5 18 5 30 22 30 37 45 37 45 380 480 V 0 37 4 0 5 5 7 5 0 37 7 5 11 18 5 11 18 5 22 30 22 37 37 55 45 55 75 90 75 90 525 600 V 0 75 7 5 0 75 7 5 11 18 5 11 18 5 22 37 22 37 45 55 45 55 75 90 75 90 525 690 V 11 30 37 90 Table 4 1 Unpacking table Automation VT Drive FC...

Page 16: ...nded to have handy for unpacking and mounting the frequency converter The packaging for these enclosures contains as shown Accessories bag s documentation and the unit Depending on options fitted there may be one or two bags and one or more booklets 4 Mechanical Installation Automation VT Drive FC322 Instruction Manual 16 MG 20 U1 22 4 ...

Page 17: ...nd bottom mounting holes B4 C3 C4 only Accessory bags containing necessary brackets screws and connectors are included with the drives upon delivery All measurements in mm IP21 can be established with a kit as described in the section IP 21 IP 4X TYPE 1 Enclosure Kit in the Design Guide 4 2 1 Mechanical Front Views Automation VT Drive FC322 Instruction Manual 4 Mechanical Installation MG 20 U1 22 ...

Page 18: ...521 631 Width mm Enclosure B 90 90 130 130 242 242 242 165 231 308 370 308 370 With one C option B 130 130 170 170 242 242 242 205 231 308 370 308 370 Back plate B 90 90 130 130 242 242 242 165 231 308 370 308 370 Distance between mount holes b 70 70 110 110 215 210 210 140 200 272 334 270 330 Depth mm Without option A B C 205 205 205 205 200 260 260 248 242 310 335 333 333 With option A B C 220 2...

Page 19: ...200 225 200 225 b mm 100 100 100 200 200 200 200 200 225 200 225 1 Drill holes in accordance with the measurements given 2 You must provide screws suitable for the surface on which you want to mount the frequency converter Re tighten all four screws Table 4 2 Mounting frame sizes A5 B1 B2 B3 B4 C1 C2 C3 and C4 on a non solid back wall the drive must be provided with a back plate A due to insuffici...

Page 20: ...Temperature The service life of the frequency converter is reduced if derating for ambient temperature is not taken into account 4 2 5 Field Mounting For field mounting the IP 21 IP 4X top TYPE 1 kits or IP 54 55 units are recommended 4 2 6 Panel Through Mounting A Panel Through Mount Kit is available for frequency converter series Automation VT Drive In order to increase heatsink cooling and redu...

Page 21: ...8 3 0 6 B1 5 5 11 11 18 5 1 8 1 8 1 5 1 5 3 0 6 B2 15 22 30 4 5 4 52 4 5 4 52 3 7 3 7 3 7 3 7 3 3 0 6 0 6 B3 5 5 11 11 18 5 11 18 5 1 8 1 8 1 8 1 8 3 0 6 B4 15 18 5 22 37 22 37 4 5 4 5 4 5 4 5 3 0 6 C1 18 5 30 37 55 10 10 10 10 3 0 6 C2 37 45 75 90 14 24 14 24 14 14 14 14 3 3 0 6 0 6 C3 22 30 45 55 45 55 10 10 10 10 3 0 6 C4 37 45 75 90 75 90 14 241 14 241 14 14 3 0 6 Table 5 1 Tightening of termi...

Page 22: ... the main disconnect switch if this is included NB Check that mains voltage corresponds to the mains voltage of the frequency converter name plate Illustration 5 1 Terminals for mains and earthing IT Mains Do not connect 400 V frequency converters with RFI filters to mains supplies with a voltage between phase and earth of more than 440 V For IT mains and delta earth grounded leg mains voltage may...

Page 23: ...5 11 15 5 5 11 15 18 5 18 5 30 37 45 22 30 37 45 380 480 V 0 37 4 0 5 5 7 5 1 1 7 5 11 18 5 22 30 11 18 5 22 37 37 55 75 90 45 55 75 90 525 600 V 1 1 7 5 1 1 7 5 11 18 5 22 30 11 18 5 22 37 37 55 75 90 45 55 75 90 525 690 V 11 30 37 90 Goto 5 1 6 5 1 7 5 1 8 5 1 9 5 1 10 Table 5 2 Mains wiring table 5 1 3 Mains Wiring Overview Automation VT Drive FC322 Instruction Manual 5 Electrical Installation ...

Page 24: ...5 2 First mount the two screws on the mounting plate slide it into place and tighten fully Illustration 5 3 When mounting cables first mount and tighten earth cable 5 Electrical Installation Automation VT Drive FC322 Instruction Manual 24 MG 20 U1 22 5 ...

Page 25: ...t be at least 10 mm2 or 2 rated mains wires terminated separately according to EN 50178 IEC 61800 5 1 Illustration 5 4 Then mount mains plug and tighten wires Automation VT Drive FC322 Instruction Manual 5 Electrical Installation MG 20 U1 22 25 5 ...

Page 26: ...Illustration 5 5 Finally tighten support bracket on mains wires NB With single phase A3 use L1 and L2 terminals 5 Electrical Installation Automation VT Drive FC322 Instruction Manual 26 MG 20 U1 22 5 ...

Page 27: ...g without mains disconnect switch Note that a cable clamp is used Illustration 5 7 How to connect to mains and earthing with mains disconnect switch NB With single phase A5 use L1 and L2 terminals Automation VT Drive FC322 Instruction Manual 5 Electrical Installation MG 20 U1 22 27 5 ...

Page 28: ...ct to mains and earthing for B1 and B2 Illustration 5 9 How to connect to mains and earthing for B3 without RFI Illustration 5 10 How to connect to mains and earthing for B3 with RFI 5 Electrical Installation Automation VT Drive FC322 Instruction Manual 28 MG 20 U1 22 5 ...

Page 29: ...neral Specifications at the back of this manual 5 1 7 Mains Connection for B4 C1 and C2 Illustration 5 11 How to connect to mains and earthing for B4 Illustration 5 12 How to connect to mains and earthing for C1 and C2 Automation VT Drive FC322 Instruction Manual 5 Electrical Installation MG 20 U1 22 29 5 ...

Page 30: ...ion for C3 and C4 Illustration 5 13 How to connect C3 to mains and earthing Illustration 5 14 How to connect C4 to mains and earthing 5 Electrical Installation Automation VT Drive FC322 Instruction Manual 30 MG 20 U1 22 5 ...

Page 31: ...orrespondingly Switching frequency When frequency converters are used together with sine wave filters to reduce the acoustic noise from a motor the switching frequency must be set according to the sine wave filter instruction in par 14 01 Switching Frequency Precautions while using Aluminium conductors Aluminium conductors are not recommended for cable cross sections below 35 mm Terminals can acce...

Page 32: ... of motor Delta connected W2 U2 V2 U1 V1 W1 6 cables out of motor Star connected U2 V2 W2 to be interconnected separately optional terminal block No 99 Earth connection PE Table 5 3 3 and 6 cable motor connection 5 Electrical Installation Automation VT Drive FC322 Instruction Manual 32 MG 20 U1 22 5 ...

Page 33: ... 1 3 7 5 5 11 15 5 5 11 15 18 5 18 5 30 37 45 22 30 37 45 380 480 V 0 37 4 0 5 5 7 5 1 1 7 5 11 18 5 22 30 11 18 5 22 37 37 55 75 90 45 55 75 90 525 600 V 1 1 7 5 1 1 7 5 11 18 5 22 30 11 18 5 22 37 37 55 75 90 45 55 75 90 525 690 V 11 30 37 90 Goto 5 1 13 5 1 14 5 1 15 5 1 16 5 1 17 5 1 18 Table 5 4 Motor wiring table Automation VT Drive FC322 Instruction Manual 5 Electrical Installation MG 20 U1...

Page 34: ...gs step by step for connecting the motor to the frequency converter Illustration 5 16 First terminate the motor earth then place motor U V and W wires in plug and tighten 5 Electrical Installation Automation VT Drive FC322 Instruction Manual 34 MG 20 U1 22 5 ...

Page 35: ...is removed under the clamp 5 1 12 Motor Connection for A5 Illustration 5 18 First terminate the motor earth then place motor U V and W wires in terminal and tighten Please ensure that the outer insulation of the motor cable is removed under the EMC clamp Automation VT Drive FC322 Instruction Manual 5 Electrical Installation MG 20 U1 22 35 5 ...

Page 36: ...stration 5 20 First terminate the motor earth then Place motor U V and W wires in terminal and tighten Please en sure that the outer insulation of the motor cable is removed under the EMC clamp Illustration 5 21 First terminate the motor earth then Place motor U V and W wires in terminal and tighten Please en sure that the outer insulation of the motor cable is removed under the EMC clamp 5 Electr...

Page 37: ...t terminate the motor earth then Place motor U V and W wires in terminal and tighten Please ensure that the outer insulation of the motor cable is removed under the EMC clamp Automation VT Drive FC322 Instruction Manual 5 Electrical Installation MG 20 U1 22 37 5 ...

Page 38: ...e the motor earth then place motor U V and W wires into the appropriate terminals and tighten Please ensure that the outer insulation of the motor cable is removed under the EMC clamp 5 Electrical Installation Automation VT Drive FC322 Instruction Manual 38 MG 20 U1 22 5 ...

Page 39: ...ensure that the outer insulation of the motor cable is removed under the EMC clamp 5 1 17 DC Bus Connection The DC bus terminal is used for DC back up with the intermediate circuit being supplied from an external source Terminal numbers used 88 89 Automation VT Drive FC322 Instruction Manual 5 Electrical Installation MG 20 U1 22 39 5 ...

Page 40: ...us connections for enclosure B4 Illustration 5 27 DC bus connections for enclosure C3 Illustration 5 28 DC bus connections for enclosure C4 Please contact if you require further information 5 Electrical Installation Automation VT Drive FC322 Instruction Manual 40 MG 20 U1 22 5 ...

Page 41: ...cable clamps to connect the screen to the metal cabinet of the frequency converter and to the decoupling plate of the brake resistor 2 Dimension the cross section of the brake cable to match the brake current NB Voltages up to 975 V DC 600 V AC may occur between the terminals Illustration 5 29 Brake connection terminal for B3 Illustration 5 30 Brake connection terminal for B4 Automation VT Drive F...

Page 42: ...y converter shall control the contactor NB Place the brake resistor in an environment free of fire risk and ensure that no external objects can fall into the brake resistor through ventilation slots Do not cover ventilation slots and grids 5 1 19 Relay Connection To set relay output see par group 5 4 Relays No 01 02 make normally open 01 03 break normally closed 04 05 make normally open 04 06 brea...

Page 43: ...tion A5 B1 and B2 enclosures Illustration 5 33 Terminals for relay connection C1 and C2 enclosures The relay connections are shown in the cut out with relay plugs from the Accessory Bag fitted Automation VT Drive FC322 Instruction Manual 5 Electrical Installation MG 20 U1 22 43 5 ...

Page 44: ...s for B3 Only one relay input is fitted from the factory When the second relay is needed remove knock out Illustration 5 35 Terminals for relay connections for B4 5 Electrical Installation Automation VT Drive FC322 Instruction Manual 44 MG 20 U1 22 5 ...

Page 45: ...tration 5 36 Terminals for relay connections for C3 and C4 Located in the upper right corner of the frequency converter Automation VT Drive FC322 Instruction Manual 5 Electrical Installation MG 20 U1 22 45 5 ...

Page 46: ... Relay par 5 41 On Delay Relay and par 5 42 Off Delay Relay Additional relay outputs by using option module MCB 105 5 1 21 Wiring Example and Testing The following section describes how to terminate control wires and how to access them For an explanation of the function programming and wiring of the control terminals please see chapter How to programme the frequency converter 5 Electrical Installa...

Page 47: ...river Illustration 5 37 Access to control terminals for A2 A3 B3 B4 C3 and C4 enclosures Remove front cover to access control terminals When replacing the front cover please ensure proper fastening by applying a torque of 2 Nm Illustration 5 38 Access to control terminals for A5 B1 B2 C1 and C2 enclosures Automation VT Drive FC322 Instruction Manual 5 Electrical Installation MG 20 U1 22 47 5 ...

Page 48: ...osures 5 1 24 Control Cable Clamp 1 Use a clamp from the accessory bag to connect screen to fre quency converter decoupling plate for control cables See section entitled Earthing of Screened Armoured Control Cables for the correct termination of control cables Illustration 5 40 Control cable clamp 5 Electrical Installation Automation VT Drive FC322 Instruction Manual 48 MG 20 U1 22 5 ...

Page 49: ...ion and Control Cables Illustration 5 41 Diagram showing all electrical terminals Terminal 37 present for units with Safe Stop Function only Automation VT Drive FC322 Instruction Manual 5 Electrical Installation MG 20 U1 22 49 5 ...

Page 50: ...6 2 20 0 Feedback Table 5 5 Terminal connections Very long control cables and analog signals may in rare cases and depending on installation result in 50 60 Hz earth loops due to noise from mains supply cables If this occurs break the screen or insert a 100 nF capacitor between screen and chassis NB The common of digital analog inputs and outputs should be connected to separate common terminals 20...

Page 51: ...e to run Illustration 5 45 Step 4 Power up the unit and press the Off button In this state the motor should not rotate Press Off to stop the motor at any time Note the LED at the OFF button should be lit If alarms or warnings are flashing please see chapter 7 regarding these Illustration 5 46 Step 5 By pressing the Hand on button the LED above the button should be lit and the motor may rotate Illu...

Page 52: ... 54 are used to select a current 0 20 mA or a voltage 0 to 10 V configuration of the analog input terminals 53 and 54 respectively Switch S801 BUS TER can be used to enable termination on the RS 485 port terminals 68 and 69 Please note that the switches may be covered by an option if fitted Default setting S201 AI 53 OFF voltage input S202 AI 54 OFF voltage input S801 Bus termination OFF Illustrat...

Page 53: ...st To access list first press QUICK MENU key then select Q2 Quick Setup 1 Motor Power kW or Motor Power HP par 1 20 par 1 21 2 Motor Voltage par 1 22 3 Motor Frequency par 1 23 4 Motor Current par 1 24 5 Motor Nominal Speed par 1 25 Table 5 6 Motor related parameters Step 3 Activate Automatic Motor Adaptation AMA Performing AMA ensures best possible performance AMA automatically takes measurements...

Page 54: ...g section 2 Report Value in the Alarm Log shows the last measuring sequence carried out by the AMA before the frequency converter entered alarm mode This number along with the description of the alarm will assist troubleshooting If contacting Danfoss Service make sure to mention number and alarm description NB Unsuccessful AMA is often caused by incorrectly entered motor name plate data or too big...

Page 55: ... General Settings Open Loop Settings and Closed Loop Settings It is recommended to do the set up in the order listed Illustration 6 1 Quick Menu view Par Designation Units 0 01 Language 1 20 Motor Power kW 1 22 Motor Voltage V 1 23 Motor Frequency Hz 1 24 Motor Current A 1 25 Motor Nominal Speed RPM 3 41 Ramp 1 Ramp up Time s 3 42 Ramp 1 Ramp down Time s 4 11 Motor Speed Low Limit RPM 4 13 Motor S...

Page 56: ... 27 coast inverse default Illustration 6 2 Terminal 37 Available only with Safe Stop Function 6 2 2 Closed Loop Wiring Terminal 12 13 24V DC Terminal 18 Start par 5 18 8 Start Default Terminal 27 Coast par 5 12 2 coast inverse Default Terminal 54 Analog input L1 L3 Mains terminals U V and W Motor terminals 6 Commissioning and Application Examples Automation VT Drive FC322 Instruction Manual 56 MG ...

Page 57: ...he special pump cable which is able to withstand the wet conditions in the well normally is unscreened A solution could be to use a screened cable above the well and fix the screen to the well pipe if it is made of steel can also be made of plastic A Sine Wave filter will also reduce the EMI from unscreened motor cables The special can motor is used due to the wet installation conditions The drive...

Page 58: ...nding on size Motor Min Speed Par 4 11 30 Hz Motor Max Speed Par 4 13 50 60 Hz Use the Closed Loop wizard under Quick Menu_Funtion_Setup to easily set up the feedback settings in the PID controller Pipe Fill Mode Pipe Fill Enable Par 29 00 Pipe Fill Rate Par 29 04 Feedback units sec Filled Set Point Par 29 05 Feedback units 6 Commissioning and Application Examples Automation VT Drive FC322 Instruc...

Page 59: ... data and variables de fined or chosen by the user By pressing the Status key up to one extra line can be added c Status line Status messages displaying text The display is divided into 3 sections Top section a shows the status when in status mode or up to 2 variables when not in status mode and in the case of Alarm Warning The number of the Active Set up selected as the Active Set up in par 0 10 ...

Page 60: ...05 A Status display I This read out state is standard after start up or initialization Use INFO to obtain information about the value measurement linked to the displayed operating variables 1 1 1 2 1 3 2 and 3 See the operating variables shown in the display in this illustration 1 1 1 2 and 1 3 are shown in small size 2 and 3 are shown in medium size 7 How to Operate the Frequency Converter Automa...

Page 61: ...for brighter display Indicator lights LEDs If certain threshold values are exceeded the alarm and or warning LED lights up A status and alarm text appear on the control panel The On LED is activated when the frequency converter receives power from mains voltage a DC bus terminal or an external 24 V supply At the same time the back light is on Green LED On Control section is working Yellow LED Warn...

Page 62: ...60 0 61 0 65 or 0 66 It is possible to switch directly between Quick Menu mode and Main Menu mode Main Menu is used for programming all parameters The Main Menu parameters can be accessed immediately unless a password has been created via par 0 60 0 61 0 65 or 0 66 For the majority of water and wastewater applications it is not necessary to access the Main Menu parameters but instead the Quick Men...

Page 63: ...sing Set up select lsb Set up select msb Stop command from serial communication Quick stop DC brake NB External stop signals activated by means of control signals or a serial bus will override a start command via the LCP Off stops the connected motor The key can be Enabled 1 or Disabled 0 via par 0 41 Off key on LCP If no external stop function is selected and the Off key is inactive the motor can...

Page 64: ...Ds NB Parameter copy is not possible with Numeric Local Control Panel LCP101 Select one of the following modes Status Mode Displays the status of the frequency converter or the mo tor If an alarm occurs the NLCP automatically switches to status mode A number of alarms can be displayed Quick Setup or Main Menu Mode Display parameters and parameter settings Illustration 7 1 Numerical LCP NLCP Illust...

Page 65: ...at the bottom of the control panel Illustration 7 5 Operation keys of the numerical LCP NLCP Hand on enables control of the frequency converter via the Hand on also starts the motor and it is now possible to enter the motor speed data by means of the arrow keys The key can be Enabled 1 or Disabled 0 via par 0 40 Hand on Key on LCP External stop signals activated by means of control signals or a se...

Page 66: ...nd enter new setting 7 1 4 Changing a Text Value If the selected parameter is a text value change the text value by means of the up down navigation keys The up key increases the value and the down key decreases the value Place the cursor on the value to be saved and press OK Illustration 7 6 Display example 7 1 5 Changing a Group of Numeric Data Values If the chosen parameter represents a numeric ...

Page 67: ...Illustration 7 8 Display example Automation VT Drive FC322 Instruction Manual 7 How to Operate the Frequency Converter MG 20 U1 22 67 7 ...

Page 68: ...pplications the Quick Menu Quick Setup and Function Setups provides the simplest and quickest access to all the typical parameters required Whenever possible performing an AMA will ensure best shaft performance Contrast of the display can be adjusted by pressing Status and for darker display or by pressing Status and for brighter dispaly Under Quick Menu and Changes Made all parameters that have b...

Page 69: ... initialises all except par 14 50 RFI Filter par 8 30 Protocol par 8 31 Address par 8 32 Baud Rate par 8 35 Minimum Response Delay par 8 36 Max Response Delay par 8 37 Maximum Inter Char Delay par 15 00 Operating Hours to par 15 05 Over Volt s par 15 20 Historic Log Event to par 15 22 Historic Log Time par 15 30 Alarm Log Error Code to par 15 32 Alarm Log Time NB Parameters selected in par 0 25 My...

Page 70: ... frequency converter from a PC install the PC based Configuration Tool MCT 10 The PC is connected via a standard host device USB cable or via the RS 485 interface as shown in the Design Guide chapter How to Install Installation of misc connections NB The USB connection is galvanically isolated from the supply voltage PELV and other high voltage terminals The USB connection is connected to protecti...

Page 71: ...rters on line Saving settings for all frequency converters Replacing a frequency converter in a network Simple and accurate documentation of frequency converter settings after commissioning Expanding an existing network Future developed frequency converters will be supported MCT 10 set up software supports Profibus DP V1 via a Master class 2 connection It makes it possible to on line read write pa...

Page 72: ...ansferred to the frequency converter A separate manual for MCT 10 Set up Software is available MG 10 Rx yy The MCT 10 Set up software modules The following modules are included in the software package MCT Set up 10 Software Setting parameters Copy to and from frequency converters Documentation and print out of parameter settings incl diagrams Ext user interface Preventive Maintenance Schedule Cloc...

Page 73: ...losed Loop This parameter group is used for configuring the closed loop PID Controller that controls the output frequency of the unit 21 Extended Closed Loop Parameters for configuring the three Extended Closed Loop PID Controllers 22 Application Functions These parameters monitor water applications 23 Time based Functions These parameters are for actions needed to be performed on a daily or weekl...

Page 74: ...ed in this menu Q1 My Personal Menu 20 21 Setpoint 1 20 93 PID Proportional Gain 20 94 PID Integral Time 8 1 3 Q2 Quick Setup The parameters in Q2 Quick Setup are the basic parameters which are always needed to set up the frequency converter to operation Q2 Quick Setup Parameter number and name Unit 0 01 Language 1 20 Motor Power kW 1 22 Motor Voltage V 1 23 Motor Frequency Hz 1 24 Motor Current A...

Page 75: ...tions How to access Function Set up example Illustration 8 1 Step 1 Turn on the frequency converter On LED lights Illustration 8 2 Step 2 Press the Quick Menus button Quick Menus choices appear Illustration 8 3 Step 3 Use the up down navigation keys to scroll down to Function Setups Press OK Illustration 8 4 Step 4 Function Setups choices appear Choose 03 1 General Settings Press OK Illustration 8...

Page 76: ...back Settings Q3 31 PID Settings 1 00 Configuration Mode 20 81 PID Normal Inverse Control 20 12 Reference Feedb Unit 20 82 PID Start Speed RPM 3 02 Minimum Reference 20 21 Setpoint 1 3 03 Maximum Reference 20 93 PID Proportional Gain 6 20 Terminal 54 Low Voltage 20 94 PID Integral Time 6 21 Terminal 54 High Voltage 6 24 Terminal 54 Low Ref Feedb Value 6 25 Terminal 54 High Ref Feedb Value 6 00 Liv...

Page 77: ...nes 2 through 5 on the display show a list of parameter groups which can be chosen by toggling the up and down buttons Illustration 8 8 Display example Each parameter has a name and number which remain the same regardless of the programming mode In the Main Menu mode the parameters are divided into groups The first digit of the parameter number from the left indicates the parameter group number Al...

Page 78: ... middle section on the GLCP display shows the parameter number and name as well as the selected parameter value Illustration 8 9 Display example 8 2 Commonly Used Parameters Explanations 8 2 1 Main Menu The Main Menu includes all available parameters in the Automation VT Drive FC322 frequency converter All parameters are grouped in a logic way with a group name indicating the function of the param...

Page 79: ... Slovenian Part of Language package 3 39 Korean Part of Language package 2 40 Japanese Part of Language package 2 41 Turkish Part of Language package 4 42 Traditional Chinese Part of Language package 2 43 Bulgarian Part of Language package 3 44 Serbian Part of Language package 3 45 Romanian Part of Language package 3 46 Hungarian Part of Language package 3 47 Czech Part of Language package 3 48 Po...

Page 80: ... Power hp Actual power consumed by the motor in HP 1612 Motor Voltage Voltage supplied to the motor 1613 Motor Frequency Motor frequency i e the output frequency from the frequency converter in Hz 1614 Motor Current Phase current of the motor measured as effective value 1615 Frequency Motor frequency i e the output frequency from the frequency converter in percent 1616 Torque Nm Present motor load...

Page 81: ... A View the present value of Counter A 1673 Counter B View the present value of Counter B 1675 Analog input X30 11 Actual value of the signal on input X30 11 General Purpose I O Card Option 1676 Analog input X30 12 Actual value of the signal on input X30 12 General Purpose I O Card Optional 1677 Analog output X30 8 mA Actual value at output X30 8 General Purpose I O Card Optional Use Par 6 60 to s...

Page 82: ...lated No Flow Power for the actual operating speed 2580 Cascade Status Status for the operation of the Cascade Controller 2581 Pump Status Status for the operation of each individual pump controlled by the Cascade Controller 2791 Cascade Reference Reference output for use with follower drives 2792 Of Total Capacity Readout parameter to show the system operating point as a capacity of total system ...

Page 83: ...ter can be changed A character can be inserted by placing the cursor between two characters and pressing or 0 39 Display Text 3 Range Function 0 0 0 In this parameter it is possible to write an individual text string for display in the or to be read via serial communication If to be displayed permanently select Display Text 3 in par 0 20 Display Line 1 1 Small par 0 21 Display Line 1 2 Small par 0...

Page 84: ...Manual 0 76 DST Summertime Start Range Function Application dependent Application dependant Sets the date and time when summertime DST starts The date is programmed in the format se lected in par 0 71 Date Format 0 77 DST Summertime End Range Function Application dependent Application dependant Sets the date and time when summertime DST ends The date is programmed in the format selected in par 0 7...

Page 85: ...Application dependent Application dependant Enter the nominal motor power in kW according to the motor nameplate data The default value corresponds to the nominal rated output of the unit This parameter cannot be adjusted while the motor is running Depending on the choices made in par 0 03 Regional Settings either par 1 20 Motor Power kW or par 1 21 Motor Power HP is made invisible 1 22 Motor Volt...

Page 86: ...resistance RS the rotor resistance Rr the stator leakage reactance X1 the rotor leakage reactance X2 and the main reactance Xh 2 Enable reduced AMA performs a reduced AMA of the stator resistance Rs in the system only Select this option if an LC filter is used between the frequency converter and the motor Activate the AMA function by pressing Hand on after selecting 1 or 2 See also the section Aut...

Page 87: ...mum Reference The Minimum Reference is the lowest value obtainable by summing all references The Minimum Reference value and unit matches the configuration choice made in par 1 00 Configuration Mode and par 20 12 Reference Feedback Unit respectively NB This parameter is used in open loop only 3 03 Maximum Reference Range Function Application dependent Application dependant Enter the Maximum Refere...

Page 88: ...nal Speed Choose a ramp up time such that the output current does not exceed the current limit in par 4 18 Current Limit during ramping See ramp down time in par 3 42 Ramp 1 Ramp Down Time par 3 41 tacc nnorm par 1 25 ref rpm s 3 42 Ramp 1 Ramp Down Time Range Function Application dependent Application dependant Enter the ramp down time i e the deceleration time from par 1 25 Motor Nominal Speed t...

Page 89: ...ge Function 0 s 0 60 s In order to protect ball check valves in a stop situation the check valve ramp can be utilized as a slow ramp rate from par 4 11 Motor Speed Low Limit RPM or par 4 12 Motor Speed Low Limit Hz to Check Valve Ramp End Speed set by the user in par 3 86 or par 3 87 When par 3 85 is different from 0 seconds the Check Valve Ramp Time is effectuated and will be used to ramp down th...

Page 90: ...Low Limit where the Check Valve Ramp will no longer be active 3 88 Final Ramp Time Range Function 0 s 0 60 s Enter the Final Ramp Time to be used when ramping down from Motor Speed Low Limit par 4 11 or 4 12 to zero speed Submersible deep well pumps can be damaged by running below minimum speed A fast ramp time below minimum pump speed is recommended This parameter may be applied as a fast ramp ra...

Page 91: ...he manufacturer s maximum rated motor The Motor Speed High Limit must exceed the setting in par 4 11 Motor Speed Low Limit RPM Only par 4 11 Motor Speed Low Limit RPM or par 4 12 Motor Speed Low Limit Hz will be displayed depending on other parameters in the Main Menu and depending on default settings dependant on global location NB Max output frequency cannot exceed 10 of the inverter switching f...

Page 92: ...minal 27 as a digital input 1 Output Defines terminal 27 as a digital output Please note that this parameter cannot be adjusted while the motor is running 8 How to Programme the Frequency Converter Automation VT Drive FC322 Instruction Manual 92 MG 20 U1 22 8 ...

Page 93: ... Decrease 56 All DigiPot Clear 57 All Counter A up 60 29 33 Counter A down 61 29 33 Reset Counter A 62 All Counter B up 63 29 33 Counter B down 64 29 33 Reset Counter B 65 All Sleep Mode 66 Reset Maintenance Word 78 Lead Pump Start 120 Lead Pump Alternation 121 Pump 1 Interlock 130 Pump 2 Interlock 131 Pump 3 Interlock 132 All Terminals 18 19 27 29 32 X30 2 X30 3 X30 4 X30 are the terminals on MCB...

Page 94: ...to reverse The reversing signal only changes the direction of rotation It does not activate the start function Select both directions in par 4 10 Motor Speed Direction Default Digital input 19 11 Start reversing Used for start stop and for reversing on the same wire Signals on start are not allowed at the same time 14 Jog Used for activating jog speed See par 3 11 Default Digital input 29 15 Prese...

Page 95: ...pplied will put the frequency converter into Hand mode as if button Hand On on the LCP has been pressed and a normal stop command will be overridden If disconnecting the signal the motor will stop To make any other start commands valid another digital input must be assign to Auto Start and a signal applied to this The Hand On and Auto On buttons on the LCP has no impact The Off button on the LCP w...

Page 96: ... locked in the basic Cascade Controller See below table Setting in Par 5 1 Setting in Par 25 06 0 No 1 Yes 130 Pump1 Interlock Controlled by RELAY1 only if not lead pump Frequency Converter control led cannot be interlocked 131 Pump2 Interlock Controlled by RELAY2 Controlled by RELAY1 132 Pump3 Interlock Controlled by RELAY3 Controlled by RELAY2 133 Pump4 Interlock Controlled by RELAY4 Controlled ...

Page 97: ... 14 Above Current high 15 Out of Speed Range 16 Below Speed low 17 Above Speed high 18 Out of Feedb Range 19 Below Feedback low 20 Above Feedback high 21 Thermal Warning 25 Reverse 26 Bus OK 27 Torque Limit Stop 28 Brake No Warning 29 Brake Ready No Fault 30 Brake Fault IGBT 35 External Interlock 36 Control Word Bit 11 37 Control Word Bit 12 40 Out of Ref Range 41 Below Reference low 42 Above Ref ...

Page 98: ... Mode 169 Drive in Auto Mode 180 Clock Fault 181 Prev Maintenance 190 No Flow 191 Dry Pump 192 End of Curve 193 Sleep Mode 194 Broken Belt 195 Bypass Valve Control 199 Pipe Filling 211 Cascade Pump1 212 Cascade Pump2 213 Cascade Pump3 223 Alarm Trip Locked 224 Bypass Mode Active 5 53 Term 29 High Ref Feedb Value Range Function 100 000 999999 999 999999 999 Enter the high reference value RPM for th...

Page 99: ...Option Function Select the time out function The function set in par 6 01 Live Zero Timeout Function will be acti vated if the input signal on terminal 53 or 54 is below 50 of the value in par 6 10 Terminal 53 Low Voltage par 6 12 Terminal 53 Low Current par 6 20 Terminal 54 Low Voltage or par 6 22 Terminal 54 Low Current for a time period defined in par 6 00 Live Zero Timeout Time If several time...

Page 100: ...d par 6 12 Terminal 53 Low Current 6 15 Terminal 53 High Ref Feedb Value Range Function Application dependent 999999 999 999999 999 Enter the analog input scaling value that corresponds to the high voltage high current value set in par 6 11 Terminal 53 High Voltage and par 6 13 Terminal 53 High Current 6 20 Terminal 54 Low Voltage Range Function 0 07 V Application dependant Enter the low voltage v...

Page 101: ... 103 Motor cur 0 Imax 0 Inverter Max Current par 16 37 0 20 mA 104 Torque 0 Tlim 0 Torque limit par 4 16 0 20 mA 105 Torque 0 Tnom 0 Motor rated torque 0 20 mA 106 Power 0 Pnom 0 Motor rated power 0 20 mA 107 Speed 0 HighLim 0 Speed High Limit par 4 13 and par 4 14 0 20 mA 108 Torque 160 109 Out frq 0 Fmax 113 Ext Closed Loop 1 0 100 0 20 mA 114 Ext Closed Loop 2 0 100 0 20 mA 115 Ext Closed Loop ...

Page 102: ...he variable selected in par 6 50 Terminal 42 Output 6 52 Terminal 42 Output Max Scale Range Function 100 00 0 00 200 00 Scale for the maximum output 20 mA of the analog signal at terminal 42 Set the value to be the percentage of the full range of the variable selected in par 6 50 Terminal 42 Output It is possible to get a value lower than 20 mA at full scale by programming values 100 by using a fo...

Page 103: ...Automation VT Drive FC322 Instruction Manual 8 How to Programme the Frequency Converter MG 20 U1 22 103 8 ...

Page 104: ...needed for output Min ref 0 Max ref 100 0 10 mA Output signal 0 or 4 mA is needed at Min ref set par 6 51 Terminal 42 Output Min Scale to 0 Output signal 10 mA is needed at Max ref 100 of range set par 6 52 Terminal 42 Output Max Scale to 200 20 mA 10 mA x 100 200 8 2 9 Drive Closed Loop 20 This parameter group is used for configuring the closed loop PID Controller that controls the output frequen...

Page 105: ... 31 kg min 32 kg h 33 t min 34 t h 40 m s 41 m min 45 m 60 C 70 mbar 71 bar 72 Pa 73 kPa 74 m WG 75 mm Hg 80 kW 120 GPM 121 gal s 122 gal min 123 gal h 124 CFM 125 ft3 s 126 ft3 min 127 ft3 h 130 lb s 131 lb min 132 lb h 140 ft s 141 ft min Automation VT Drive FC322 Instruction Manual 8 How to Programme the Frequency Converter MG 20 U1 22 105 8 ...

Page 106: ...erence This is common for pressure controlled supply fan and pump applications Inverse 1 causes the frequency converter s output frequency to increase when the feedback is greater than the setpoint reference 20 82 PID Start Speed RPM Range Function Application dependent Application dependant 20 93 PID Proportional Gain Range Function 2 00 0 00 10 00 If Error x Gain jumps with a value equal to what...

Page 107: ...ed when the integral time is set to a low value Setting it too low however may cause the control to become unstable The value set is the time needed for the integrator to add the same contribution as the proportional part for a certain deviation If the value is set to 10 000 the controller will act as a pure proportional controller with a P band based on the value set in par 20 93 PID Proportional...

Page 108: ... is important that the par 4 13 Motor Speed High Limit RPM or par 4 14 Motor Speed High Limit Hz is set to the max operational speed of the motor It is important to do the Auto Set up before configuring the integrated PI Contoller as settings will be reset when changing from Closed to Open Loop in par 1 00 Configuration Mode NB Carry out the tuning with the same settings in par 1 03 Torque Charact...

Page 109: ...onverter trips and motor stays stopped until reset 3 Manual Reset Alarm 22 27 Dry Pump Delay Range Function 10 s 0 600 s Defines for how long the Dry Pump condition must be active before activating Warning or Alarm 22 30 No Flow Power Range Function 0 00 kW 0 00 0 00 kW Read out of calculated No Flow power at actual speed If power drops to the display value the frequency converter will consider th...

Page 110: ... used speed for the 85 level The function is used for storing values needed to tune No Flow Detection 22 37 High Speed Hz Range Function Application dependent Application dependant To be used if par 0 02 Motor Speed Unit has been set for Hz parameter not visible if RPM selected Set used speed for the 85 level The function is used for storing values needed to tune No Flow Detection 22 38 High Speed...

Page 111: ...point for the pressure Pset before cancelling the Sleep Mode NB If used in application where the integrated PI controller is set for inverse control in par 20 71 PID Normal Inverse Control the value set in par 22 44 will au tomatically be added 22 45 Setpoint Boost Range Function 0 100 100 Only to be used if par 1 00 Configuration Mode is set for Closed Loop and the integrated PI con troller is us...

Page 112: ...the entire period the function set in par 22 50 End of Curve Function will be activated If the condition disappears before the timer expires the timer will be reset 22 80 Flow Compensation Option Function 0 Disabled 0 Disabled Set Point compensation not active 1 Enabled 1 Enabled Set Point compensation is active Enabling this parameter allows the Flow Compensated Setpoint operation 22 81 Square li...

Page 113: ...ontrol curve to be adjusted infinitely Example 2 Speed at System Design Working Point is not known Where the Speed at System Design Working Point is unknown another reference point on the control curve needs to be determined by means of the data sheet By looking at the curve for the rated speed and plotting the design pressure HDESIGN Point C the flow at that pressure QRATED can be determined Simi...

Page 114: ...sure HMIN is achieved will determine this value 22 84 Speed at No Flow Hz Range Function Application dependent Application dependant Resolution 0 033 Hz The speed of the motor at which flow has effectively stopped and minimum pressure HMIN is achieved should be entered here in Hz Alternatively the speed in RPM can be entered in par 22 83 Speed at No Flow RPM If it has been decided to use Hz in par...

Page 115: ...ould also be used 22 87 Pressure at No Flow Speed Range Function 0 000 Application dependant Enter the pressure HMIN corresponding to Speed at No Flow in Reference Feedback Units 22 88 Pressure at Rated Speed Range Function 999999 999 Application dependant Enter the value corresponding to the Pressure at Rated Speed in Reference Feedback Units This value can be defined using the pump datasheet 22 ...

Page 116: ...mounting an Analog I O MCB109 option card a battery back up of the date and time is included NB The PC based Configuration Tool MCT 10 comprise a special guide for easy programming of Timed Actions 23 00 ON Time Array 10 Range Function Application dependent Application dependant Sets the ON time for the Timed Action NB The frequency converter has no back up of the clock function and the set date t...

Page 117: ...igital out C low 35 Set digital out D low 36 Set digital out E low 37 Set digital out F low 38 Set digital out A high 39 Set digital out B high 40 Set digital out C high 41 Set digital out D high 42 Set digital out E high 43 Set digital out F high 60 Reset Counter A 61 Reset Counter B 70 Start Timer 3 71 Start Timer 4 72 Start Timer 5 73 Start Timer 6 74 Start Timer 7 NB For choices 32 43 see also...

Page 118: ... action during OFF Time See par 13 52 SL Controller Action for descriptions of the op tions 0 Disabled 1 No action 2 Select set up 1 3 Select set up 2 4 Select set up 3 5 Select set up 4 10 Select preset ref 0 11 Select preset ref 1 12 Select preset ref 2 13 Select preset ref 3 14 Select preset ref 4 15 Select preset ref 5 16 Select preset ref 6 17 Select preset ref 7 18 Select ramp 1 19 Select ra...

Page 119: ...o Specify working non working days in par 0 81 Working Days par 0 82 Additional Working Days and par 0 83 Additional Non Working Days 0 All days 1 Working days 2 Non working days 3 Monday 4 Tuesday 5 Wednesday 6 Thursday 7 Friday 8 Saturday 9 Sunday 8 2 12 Water Application Functions 29 The group contains parameters used for monitoring water wastewater applications 29 00 Pipe Fill Enable Option Fu...

Page 120: ... Set the specified time for pipe filling of horizontal pipe systems 29 04 Pipe Fill Rate Range Function 0 001 units s 0 001 999999 999 units s Specifies the filling rate in units second using the PI controller Filling rate units are feedback units second This function is used for filling up vertical pipe systems but will be active when the filling time has expired no matter what until the pipe fil...

Page 121: ... A No default value available Conversion index This number refers to a conversion figure used when writing or reading by means of a frequency converter Conv index 100 67 6 5 4 3 2 1 0 1 2 3 4 5 6 Conv factor 1 1 60 1000000 100000 10000 1000 100 10 1 0 1 0 01 0 001 0 0001 0 00001 0 000001 Data type Description Type 2 Integer 8 Int8 3 Integer 16 Int16 4 Integer 32 Int32 5 Unsigned 8 Uint8 6 Unsigned...

Page 122: ...Display Line 2 Large 1613 All set ups TRUE Uint16 0 24 Display Line 3 Large 1652 All set ups TRUE Uint16 0 25 My Personal Menu SR 1 set up TRUE 0 Uint16 0 3 LCP Custom Readout 0 30 Custom Readout Unit 1 All set ups TRUE Uint8 0 31 Custom Readout Min Value SR All set ups TRUE 2 Int32 0 32 Custom Readout Max Value 100 00 CustomReadoutUnit All set ups TRUE 2 Int32 0 37 Display Text 1 0 N A 1 set up T...

Page 123: ... 0 TimeOfDay 0 71 Date Format 0 YYYY MM DD 1 set up TRUE Uint8 0 72 Time Format 0 24 h 1 set up TRUE Uint8 0 74 DST Summertime 0 Off 1 set up TRUE Uint8 0 76 DST Summertime Start SR 1 set up TRUE 0 TimeOfDay 0 77 DST Summertime End SR 1 set up TRUE 0 TimeOfDay 0 79 Clock Fault null 1 set up TRUE Uint8 0 81 Working Days null 1 set up TRUE Uint8 0 82 Additional Working Days SR 1 set up TRUE 0 TimeOf...

Page 124: ... All set ups FALSE 4 Uint32 1 35 Main Reactance Xh SR All set ups FALSE 4 Uint32 1 36 Iron Loss Resistance Rfe SR All set ups FALSE 3 Uint32 1 39 Motor Poles SR All set ups FALSE 0 Uint8 1 5 Load Indep Setting 1 50 Motor Magnetisation at Zero Speed 100 All set ups TRUE 0 Uint16 1 51 Min Speed Normal Magnetising RPM SR All set ups TRUE 67 Uint16 1 52 Min Speed Normal Magnetising Hz SR All set ups T...

Page 125: ...or Function at Stop Hz SR All set ups TRUE 1 Uint16 1 86 Trip Speed Low RPM 0 RPM All set ups TRUE 67 Uint16 1 87 Trip Speed Low Hz 0 Hz All set ups TRUE 1 Uint16 1 9 Motor Temperature 1 90 Motor Thermal Protection 4 ETR trip 1 All set ups TRUE Uint8 1 91 Motor External Fan 0 No All set ups TRUE Uint16 1 93 Thermistor Source 0 None All set ups TRUE Uint8 Automation VT Drive FC322 Instruction Manua...

Page 126: ...Speed Hz SR All set ups TRUE 1 Uint16 2 1 Brake Energy Funct 2 10 Brake Function 0 Off All set ups TRUE Uint8 2 11 Brake Resistor ohm SR All set ups TRUE 0 Uint16 2 12 Brake Power Limit kW SR All set ups TRUE 0 Uint32 2 13 Brake Power Monitoring 0 Off All set ups TRUE Uint8 2 15 Brake Check 0 Off All set ups TRUE Uint8 2 16 AC brake Max Current 100 0 All set ups TRUE 1 Uint32 2 17 Over voltage Con...

Page 127: ...2 Ramp 1 Ramp Down Time SR All set ups TRUE 2 Uint32 3 5 Ramp 2 3 51 Ramp 2 Ramp Up Time SR All set ups TRUE 2 Uint32 3 52 Ramp 2 Ramp Down Time SR All set ups TRUE 2 Uint32 3 8 Other Ramps 3 80 Jog Ramp Time SR All set ups TRUE 2 Uint32 3 81 Quick Stop Ramp Time SR 2 set ups TRUE 2 Uint32 3 84 Initial Ramp Time 0 00 s All set ups TRUE 2 Uint16 3 85 Check Valve Ramp Time 0 00 s All set ups TRUE 2 ...

Page 128: ...37 All set ups TRUE 2 Uint32 4 52 Warning Speed Low 0 RPM All set ups TRUE 67 Uint16 4 53 Warning Speed High outputSpeedHighLimit P413 All set ups TRUE 67 Uint16 4 54 Warning Reference Low 999999 999 N A All set ups TRUE 3 Int32 4 55 Warning Reference High 999999 999 N A All set ups TRUE 3 Int32 4 56 Warning Feedback Low 999999 999 ReferenceFeedbackUnit All set ups TRUE 3 Int32 4 57 Warning Feedba...

Page 129: ...z All set ups TRUE 0 Uint32 5 51 Term 29 High Frequency 100 Hz All set ups TRUE 0 Uint32 5 52 Term 29 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 5 53 Term 29 High Ref Feedb Value 100 000 N A All set ups TRUE 3 Int32 5 54 Pulse Filter Time Constant 29 100 ms All set ups FALSE 3 Uint16 5 55 Term 33 Low Frequency 100 Hz All set ups TRUE 0 Uint32 5 56 Term 33 High Frequency 100 Hz All set ...

Page 130: ... Int16 6 31 Terminal X30 11 High Voltage 10 00 V All set ups TRUE 2 Int16 6 34 Term X30 11 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 6 35 Term X30 11 High Ref Feedb Value 100 000 N A All set ups TRUE 3 Int32 6 36 Term X30 11 Filter Time Constant 0 001 s All set ups TRUE 3 Uint16 6 37 Term X30 11 Live Zero 1 Enabled All set ups TRUE Uint8 6 4 Analog Input X30 12 6 40 Terminal X30 12 Lo...

Page 131: ...tion 1 Standard telegram 1 2 set ups TRUE Uint8 8 5 Digital Bus 8 50 Coasting Select 3 Logic OR All set ups TRUE Uint8 8 52 DC Brake Select 3 Logic OR All set ups TRUE Uint8 8 53 Start Select 3 Logic OR All set ups TRUE Uint8 8 54 Reversing Select null All set ups TRUE Uint8 8 55 Set up Select 3 Logic OR All set ups TRUE Uint8 8 56 Preset Reference Select 3 Logic OR All set ups TRUE Uint8 8 7 BACn...

Page 132: ...tual Baud Rate 255 No baudrate found All set ups TRUE Uint8 9 64 Device Identification 0 N A All set ups TRUE 0 Uint16 9 65 Profile Number 0 N A All set ups TRUE 0 OctStr 2 9 67 Control Word 1 0 N A All set ups TRUE 0 V2 9 68 Status Word 1 0 N A All set ups TRUE 0 V2 9 71 Profibus Save Data Values 0 Off All set ups TRUE Uint8 9 72 ProfibusDriveReset 0 No action 1 set up FALSE Uint8 9 80 Defined Pa...

Page 133: ...10 13 Warning Parameter 0 N A All set ups TRUE 0 Uint16 10 14 Net Reference 0 Off 2 set ups TRUE Uint8 10 15 Net Control 0 Off 2 set ups TRUE Uint8 10 2 COS Filters 10 20 COS Filter 1 0 N A All set ups FALSE 0 Uint16 10 21 COS Filter 2 0 N A All set ups FALSE 0 Uint16 10 22 COS Filter 3 0 N A All set ups FALSE 0 Uint16 10 23 COS Filter 4 0 N A All set ups FALSE 0 Uint16 10 3 Parameter Access 10 30...

Page 134: ... 12 Comparator Value SR 2 set ups TRUE 3 Int32 13 2 Timers 13 20 SL Controller Timer SR 1 set up TRUE 3 TimD 13 4 Logic Rules 13 40 Logic Rule Boolean 1 null 2 set ups TRUE Uint8 13 41 Logic Rule Operator 1 null 2 set ups TRUE Uint8 13 42 Logic Rule Boolean 2 null 2 set ups TRUE Uint8 13 43 Logic Rule Operator 2 null 2 set ups TRUE Uint8 13 44 Logic Rule Boolean 3 null 2 set ups TRUE Uint8 13 5 St...

Page 135: ...All set ups TRUE 0 Int32 14 3 Current Limit Ctrl 14 30 Current Lim Ctrl Proportional Gain 100 All set ups FALSE 0 Uint16 14 31 Current Lim Ctrl Integration Time 0 020 s All set ups FALSE 3 Uint16 14 32 Current Lim Ctrl Filter Time 27 0 ms All set ups FALSE 4 Uint16 14 4 Energy Optimising 14 40 VT Level 66 All set ups FALSE 0 Uint8 14 41 AEO Minimum Magnetisation SR All set ups TRUE 0 Uint8 14 42 M...

Page 136: ...t ups FALSE 0 Uint16 15 31 Alarm Log Value 0 N A All set ups FALSE 0 Int16 15 32 Alarm Log Time 0 s All set ups FALSE 0 Uint32 15 33 Alarm Log Date and Time SR All set ups FALSE 0 TimeOfDay 15 34 Alarm Log Setpoint 0 000 ProcessCtrlUnit All set ups FALSE 3 Int32 15 35 Alarm Log Feedback 0 000 ProcessCtrlUnit All set ups FALSE 3 Int32 15 36 Alarm Log Current Demand 0 All set ups FALSE 0 Uint8 15 37...

Page 137: ... set ups FALSE 0 VisStr 30 15 73 Slot B Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 74 Option in Slot C0 0 N A All set ups FALSE 0 VisStr 30 15 75 Slot C0 Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 76 Option in Slot C1 0 N A All set ups FALSE 0 VisStr 30 15 77 Slot C1 Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 9 Parameter Info 15 92 Defined Parameters 0 N A...

Page 138: ...k Voltage 0 V All set ups TRUE 0 Uint16 16 32 Brake Energy s 0 000 kW All set ups TRUE 0 Uint32 16 33 Brake Energy 2 min 0 000 kW All set ups TRUE 0 Uint32 16 34 Heatsink Temp 0 C All set ups TRUE 100 Uint8 16 35 Inverter Thermal 0 All set ups TRUE 0 Uint8 16 36 Inv Nom Current SR All set ups TRUE 2 Uint32 16 37 Inv Max Current SR All set ups TRUE 2 Uint32 16 38 SL Controller State 0 N A All set u...

Page 139: ...er A 0 N A All set ups TRUE 0 Int32 16 73 Counter B 0 N A All set ups TRUE 0 Int32 16 75 Analog In X30 11 0 000 N A All set ups TRUE 3 Int32 16 76 Analog In X30 12 0 000 N A All set ups TRUE 3 Int32 16 77 Analog Out X30 8 mA 0 000 N A All set ups TRUE 3 Int16 16 8 Fieldbus FC Port 16 80 Fieldbus CTW 1 0 N A All set ups TRUE 0 V2 16 82 Fieldbus REF 1 0 N A All set ups TRUE 0 N2 16 84 Comm Option ST...

Page 140: ...set ups FALSE 0 TimeOfDay 18 3 Inputs Outputs 18 30 Analog Input X42 1 0 000 N A All set ups FALSE 3 Int32 18 31 Analog Input X42 3 0 000 N A All set ups FALSE 3 Int32 18 32 Analog Input X42 5 0 000 N A All set ups FALSE 3 Int32 18 33 Analog Out X42 7 V 0 000 N A All set ups FALSE 3 Int16 18 34 Analog Out X42 9 V 0 000 N A All set ups FALSE 3 Int16 18 35 Analog Out X42 11 V 0 000 N A All set ups F...

Page 141: ...0 000 ProcessCtrlUnit All set ups TRUE 3 Int32 20 7 PID Autotuning 20 70 Closed Loop Type 0 Auto 2 set ups TRUE Uint8 20 71 PID Performance 0 Normal 2 set ups TRUE Uint8 20 72 PID Output Change 0 10 N A 2 set ups TRUE 2 Uint16 20 73 Minimum Feedback Level 999999 000 ProcessCtrlUnit 2 set ups TRUE 3 Int32 20 74 Maximum Feedback Level 999999 000 ProcessCtrlUnit 2 set ups TRUE 3 Int32 20 79 PID Autot...

Page 142: ...l set ups TRUE Uint8 21 21 Ext 1 Proportional Gain 0 50 N A All set ups TRUE 2 Uint16 21 22 Ext 1 Integral Time 20 00 s All set ups TRUE 2 Uint32 21 23 Ext 1 Differentation Time 0 00 s All set ups TRUE 2 Uint16 21 24 Ext 1 Dif Gain Limit 5 0 N A All set ups TRUE 1 Uint16 21 3 Ext CL 2 Ref Fb 21 30 Ext 2 Ref Feedback Unit 0 All set ups TRUE Uint8 21 31 Ext 2 Minimum Reference 0 000 ExtPID2Unit All ...

Page 143: ...int 0 000 ExtPID3Unit All set ups TRUE 3 Int32 21 57 Ext 3 Reference Unit 0 000 ExtPID3Unit All set ups TRUE 3 Int32 21 58 Ext 3 Feedback Unit 0 000 ExtPID3Unit All set ups TRUE 3 Int32 21 59 Ext 3 Output 0 All set ups TRUE 0 Int32 21 6 Ext CL 3 PID 21 60 Ext 3 Normal Inverse Control 0 Normal All set ups TRUE Uint8 21 61 Ext 3 Proportional Gain 0 50 N A All set ups TRUE 2 Uint16 21 62 Ext 3 Integr...

Page 144: ... All set ups TRUE 67 Uint16 22 37 High Speed Hz SR All set ups TRUE 1 Uint16 22 38 High Speed Power kW SR All set ups TRUE 1 Uint32 22 39 High Speed Power HP SR All set ups TRUE 2 Uint32 22 4 Sleep Mode 22 40 Minimum Run Time 60 s All set ups TRUE 0 Uint16 22 41 Minimum Sleep Time 30 s All set ups TRUE 0 Uint16 22 42 Wake up Speed RPM SR All set ups TRUE 67 Uint16 22 43 Wake up Speed Hz SR All set...

Page 145: ...TRUE 67 Uint16 22 84 Speed at No Flow Hz SR All set ups TRUE 1 Uint16 22 85 Speed at Design Point RPM SR All set ups TRUE 67 Uint16 22 86 Speed at Design Point Hz SR All set ups TRUE 1 Uint16 22 87 Pressure at No Flow Speed 0 000 N A All set ups TRUE 3 Int32 22 88 Pressure at Rated Speed 999999 999 N A All set ups TRUE 3 Int32 22 89 Flow at Design Point 0 000 N A All set ups TRUE 3 Int32 22 90 Flo...

Page 146: ... Last 24 Hours 2 set ups TRUE Uint8 23 51 Period Start SR 2 set ups TRUE 0 TimeOfDay 23 53 Energy Log 0 N A All set ups TRUE 0 Uint32 23 54 Reset Energy Log 0 Do not reset All set ups TRUE Uint8 23 6 Trending 23 60 Trend Variable 0 Power kW 2 set ups TRUE Uint8 23 61 Continuous Bin Data 0 N A All set ups TRUE 0 Uint32 23 62 Timed Bin Data 0 N A All set ups TRUE 0 Uint32 23 63 Timed Period Start SR...

Page 147: ... set ups TRUE 0 Uint16 25 4 Staging Settings 25 40 Ramp Down Delay 10 0 s All set ups TRUE 1 Uint16 25 41 Ramp Up Delay 2 0 s All set ups TRUE 1 Uint16 25 42 Staging Threshold SR All set ups TRUE 0 Uint8 25 43 Destaging Threshold SR All set ups TRUE 0 Uint8 25 44 Staging Speed RPM 0 RPM All set ups TRUE 67 Uint16 25 45 Staging Speed Hz 0 0 Hz All set ups TRUE 1 Uint16 25 46 Destaging Speed RPM 0 R...

Page 148: ...TRUE 0 Uint8 25 83 Relay Status 0 N A All set ups TRUE 0 VisStr 4 25 84 Pump ON Time 0 h All set ups TRUE 74 Uint32 25 85 Relay ON Time 0 h All set ups TRUE 74 Uint32 25 86 Reset Relay Counters 0 Do not reset All set ups TRUE Uint8 25 9 Service 25 90 Pump Interlock 0 Off All set ups TRUE Uint8 25 91 Manual Alternation 0 N A All set ups TRUE 0 Uint8 8 How to Programme the Frequency Converter Automa...

Page 149: ...High Voltage 10 00 V All set ups TRUE 2 Int16 26 34 Term X42 5 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 26 35 Term X42 5 High Ref Feedb Value 100 000 N A All set ups TRUE 3 Int32 26 36 Term X42 5 Filter Time Constant 0 001 s All set ups TRUE 3 Uint16 26 37 Term X42 5 Live Zero 1 Enabled All set ups TRUE Uint8 26 4 Analog Out X42 7 26 40 Terminal X42 7 Output 0 No operation All set up...

Page 150: ... All set ups TRUE 0 Uint8 27 23 Staging Delay 15 s All set ups TRUE 0 Uint16 27 24 Destaging Delay 15 s All set ups TRUE 0 Uint16 27 25 Override Hold Time 10 s All set ups TRUE 0 Uint16 27 27 Min Speed Destage Delay SR All set ups TRUE 0 Uint16 27 3 Staging Speed 27 30 Auto Tune Staging Speeds 1 Enabled All set ups TRUE Uint8 27 31 Stage On Speed RPM SR All set ups TRUE 67 Uint16 27 32 Stage On Sp...

Page 151: ...tion All set ups TRUE Uint8 27 61 Terminal X66 3 Digital Input 0 No operation All set ups TRUE Uint8 27 62 Terminal X66 5 Digital Input 0 No operation All set ups TRUE Uint8 27 63 Terminal X66 7 Digital Input 0 No operation All set ups TRUE Uint8 27 64 Terminal X66 9 Digital Input 0 No operation All set ups TRUE Uint8 27 65 Terminal X66 11 Digital Input 0 No operation All set ups TRUE Uint8 27 66 ...

Page 152: ... ups TRUE 67 Uint16 29 02 Pipe Fill Speed Hz SR All set ups TRUE 1 Uint16 29 03 Pipe Fill Time 0 00 s All set ups TRUE 2 Uint32 29 04 Pipe Fill Rate 0 001 ProcessCtrlUnit All set ups TRUE 3 Int32 29 05 Filled Setpoint 0 000 ProcessCtrlUnit All set ups TRUE 3 Int32 8 3 24 Water Application Functions 29 8 How to Programme the Frequency Converter Automation VT Drive FC322 Instruction Manual 152 MG 20...

Page 153: ...ypass Trip Time Delay 0 s All set ups TRUE 0 Uint16 31 03 Test Mode Activation 0 Disabled All set ups TRUE Uint8 31 10 Bypass Status Word 0 N A All set ups FALSE 0 V2 31 11 Bypass Running Hours 0 h All set ups FALSE 74 Uint32 31 19 Remote Bypass Activation 0 Disabled 2 set ups TRUE Uint8 8 3 25 Bypass Option 31 Automation VT Drive FC322 Instruction Manual 8 How to Programme the Frequency Converter...

Page 154: ...9 Troubleshooting Automation VT Drive FC322 Instruction Manual 154 MG 20 U1 22 9 ...

Page 155: ...pressed to restart the motor If an alarm cannot be reset the reason may be that its cause has not been rectified or the alarm is trip locked see also table on following page Alarms that are trip locked offer additional protection means that the mains supply must be switched off before the alarm can be reset After being switched back on the frequency converter is no longer blocked and may be reset ...

Page 156: ... 27 X 5 00 5 01 41 Overload of Digital Output Terminal 29 X 5 00 5 02 42 Overload of Digital Output On X30 6 X 5 32 42 Overload of Digital Output On X30 7 X 5 33 46 Pwr card supply X X 47 24 V supply low X X X 48 1 8 V supply low X X 49 Speed limit X 50 AMA calibration failed X 51 AMA check Unom and Inom X 52 AMA low Inom X 53 AMA motor too big X 54 AMA motor too small X 55 AMA parameter out of ra...

Page 157: ...Th Over Motor Th Over Output Current High 8 00000100 256 Motor ETR Over Motor ETR Over Output Current Low 9 00000200 512 Inverter Overld Inverter Overld Output Freq High 10 00000400 1024 DC under Volt DC under Volt Output Freq Low 11 00000800 2048 DC over Volt DC over Volt Brake Check OK 12 00001000 4096 Short Circuit DC Voltage Low Braking Max 13 00002000 8192 Inrush Fault DC Voltage High Braking...

Page 158: ...requency converter trips after a given time depending on the unit To check whether the supply voltage matches the frequency converter see 3 1 General Specifications WARNING ALARM 9 Inverter overloaded The frequency converter is about to cut out because of an overload too high current for too long The counter for electronic thermal inverter protection gives a warning at 98 and trips at 100 while gi...

Page 159: ... circuit There is short circuiting in the motor or on the motor terminals Turn off the frequency converter and remove the short circuit Automation VT Drive FC322 Instruction Manual 9 Troubleshooting MG 20 U1 22 159 9 ...

Page 160: ... 2 11 Brake Resistor ohm and the intermedi ate circuit voltage The warning is active when the dissipated braking power is higher than 90 If Trip 2 has been selected in par 2 13 Brake Power Monitoring the frequency converter cuts out and issues this alarm when the dissipated braking power is higher than 100 WARNING ALARM 27 Brake chopper fault The brake transistor is monitored during operation and ...

Page 161: ...k sensor WARNING 40 Overload of Digital Output Terminal 27 Check the load connected to terminal 27 or remove short circuit connec tion Check parameters 5 00 and 5 01 WARNING 41 Overload of Digital Output Terminal 29 Check the load connected to terminal 29 or remove short circuit connec tion Check parameters 5 00 and 5 02 WARNING 42 Overload of Digital Output On X30 6 Check the load connected to X3...

Page 162: ...ombination of control board and power board is illegal ALARM 90 Feedback Mon ALARM 92 NoFlow A no load situation has been detected for the system See parameter group 22 2 ALARM 93 Dry Pump A no flow situation and high speed indicates that the pump has run dry See parameter group 22 2 ALARM 94 End of Curve Feed back stays lower than the set point which may be indicates a leak age in the pipe system...

Page 163: ...10 Specifications Automation VT Drive FC322 Instruction Manual 10 Specifications MG 20 U1 22 163 10 ...

Page 164: ...V AC kVA 5 00 6 40 12 27 18 30 Max cable size mains motor brake mm 2 AWG 2 0 2 4 4 10 10 7 35 2 50 1 0 95 4 0 Max input current Continuous 1 x 200 240 V A 12 5 15 20 5 24 32 46 59 111 172 Intermittent 1 x 200 240 V A 13 8 16 5 22 6 26 4 35 2 50 6 64 9 122 1 189 2 Max pre fuses 1 A 20 30 40 40 60 80 100 150 200 Environment Estimated power loss at rated max load W 4 44 30 44 60 74 110 150 300 440 We...

Page 165: ...1 66 2 38 2 70 3 82 4 50 6 00 Max cable size mains motor brake mm 2 AWG 2 0 2 4 mm 2 4 10 AWG Max input current Continuous 3 x 200 240 V A 1 6 2 2 3 2 4 1 5 9 6 8 9 5 11 3 15 0 Intermittent 3 x 200 240 V A 1 7 2 42 3 52 4 51 6 5 7 5 10 5 12 4 16 5 Max pre fuses 1 A 10 10 10 10 20 20 20 32 32 Environment Estimated power loss at rated max load W 4 21 29 42 54 63 82 116 155 185 Weight enclosure IP20 ...

Page 166: ... 127 157 187 Continuous kVA 208 V AC kVA 8 7 11 1 16 6 21 4 26 9 31 7 41 4 51 5 61 2 Max cable size mains motor brake mm 2 AWG 2 10 7 35 2 50 1 0 95 4 0 120 250 MCM Max input current Continuous 3 x 200 240 V A 22 0 28 0 42 0 54 0 68 0 80 0 104 0 130 0 154 0 Intermittent 3 x 200 240 V A 24 2 30 8 46 2 59 4 74 8 88 0 114 0 143 0 169 0 Max pre fuses 1 A 63 63 63 80 125 125 160 200 250 Environment Est...

Page 167: ... 6 26 50 6 Continuous kVA 460 V AC kVA 11 6 16 7 27 1 51 8 Max cable size mains motor brake mm 2 AWG 2 10 7 35 2 50 1 0 120 4 0 Max input current Continuous 1 x 380 440 V A 33 48 78 151 Intermittent 1 x 380 440 V A 36 53 85 8 166 Continuous 1 x 441 480 V A 30 41 72 135 Intermittent 1 x 441 480 V A 33 46 79 2 148 Max pre fuses 1 A 63 80 160 250 Environment Estimated power loss at rated max load W 4...

Page 168: ...inuous kVA 460 V AC kVA 0 9 1 3 1 7 2 4 2 7 3 8 5 0 6 5 8 8 11 6 Max cable size mains motor brake mm 2 AWG 2 4 10 Max input current Continuous 3 x 380 440 V A 1 2 1 6 2 2 2 7 3 7 5 0 6 5 9 0 11 7 14 4 Intermittent 3 x 380 440 V A 1 32 1 76 2 42 3 0 4 1 5 5 7 2 9 9 12 9 15 8 Continuous 3 x 441 480 V A 1 0 1 4 1 9 2 7 3 1 4 3 5 7 7 4 9 9 13 0 Intermittent 3 x 441 480 V A 1 1 1 54 2 09 3 0 3 4 4 7 6 ...

Page 169: ...AC kVA 16 6 22 2 26 30 5 42 3 50 6 62 4 73 4 102 123 Continuous kVA 460 V AC kVA 16 7 21 5 27 1 31 9 41 4 51 8 63 7 83 7 104 128 Max cable size mains motor brake mm 2 AWG 2 10 7 35 2 50 1 0 120 4 0 120 4 0 Max input current Continuous 3 x 380 440 V A 22 29 34 40 55 66 82 96 133 161 Intermittent 3 x 380 440 V A 24 2 31 9 37 4 44 60 5 72 6 90 2 106 146 177 Continuous 3 x 441 480 V A 19 25 31 36 47 5...

Page 170: ...1422 1675 Continuous 3 x 441 480V A 183 231 291 348 427 531 580 667 718 759 867 1022 1129 1344 1490 Max pre fuses 1 A 300 350 400 500 630 700 900 900 900 1600 1600 2000 2000 2500 2500 Environment Estimated power loss at 400 VAC at rated max load W 4 3234 3782 4213 5119 5893 6790 7701 8879 9670 10647 12338 13201 15436 18084 20358 Estimated power loss at 460 VAC at rated max load W 4 2947 3665 4063 ...

Page 171: ... kVA 525 V AC kVA 1 7 2 5 2 8 3 9 5 0 6 1 9 0 11 0 18 1 21 9 26 7 34 3 41 51 4 61 9 82 9 100 130 5 Continuous kVA 575 V AC kVA 1 7 2 4 2 7 3 9 4 9 6 1 9 0 11 0 17 9 21 9 26 9 33 9 40 8 51 8 61 7 82 7 99 6 130 5 Max cable size mains motor brake AWG 2 mm 2 24 10 AWG 0 2 4 6 16 2 35 1 50 3 0 95 5 Max input current Continuous 3 x 525 600 V A 1 7 2 4 2 7 4 1 5 2 5 8 8 6 10 4 17 2 20 9 25 4 32 7 39 49 5...

Page 172: ...4 61 9 82 9 100 Continuous kVA 575 V AC kVA 12 9 17 9 21 9 26 9 33 8 40 8 51 8 61 7 82 7 99 6 Continuous kVA 690 V AC kVA 15 5 21 5 26 3 32 3 40 6 49 62 1 74 1 99 2 119 5 Max cable size mains motor brake mm 2 AWG 2 35 1 0 95 4 0 Max input current Continuous 3 x 525 690 V A 15 19 5 24 29 36 49 59 71 87 99 Intermittent 3 x 525 690 V A 16 5 21 5 26 4 31 9 39 6 53 9 64 9 78 1 95 7 108 9 Max pre fuses ...

Page 173: ... 1032 1227 Continuous 3 x 690 V A 58 77 87 109 128 155 197 240 296 352 400 434 482 549 607 711 828 920 1032 1227 Max mains pre fuses 1 A 125 160 200 200 250 315 350 350 400 500 550 700 700 900 900 2000 2000 2000 2000 2000 Environment Estimated power loss at 690 VAC at rated max load W 4 1458 1717 1913 2262 2662 3430 3612 4292 5156 5821 6149 6440 7249 8727 9673 11315 1290 3 14533 1637 5 19207 Estim...

Page 174: ...000 4 28 50 Hz 4 6 Max imbalance temporary between mains phases 3 0 of rated supply voltage True Power Factor λ 0 9 nominal at rated load Displacement Power Factor cosφ near unity 0 98 Switching on input supply L1 L2 L3 power ups enclosure type A maximum 2 times min Switching on input supply L1 L2 L3 power ups enclosure type B C maximum 1 time min Switching on input supply L1 L2 L3 power ups enclo...

Page 175: ...X Terminal number 61 Common for terminals 68 and 69 The RS 485 serial communication circuit is functionally seated from other central circuits and galvanically isolated from the supply voltage PELV Automation VT Drive FC322 Instruction Manual 10 Specifications MG 20 U1 22 175 10 ...

Page 176: ...l number 42 Current range at analog output 0 4 20 mA Max resistor load to common at analog output 500 Ω Accuracy on analog output Max error 0 8 of full scale Resolution on analog output 8 bit The analog output is galvanically isolated from the supply voltage PELV and other high voltage terminals Digital inputs Programmable digital inputs 4 6 Terminal number 18 19 27 1 29 1 32 33 Logic PNP or NPN V...

Page 177: ...d digital inputs and outputs Relay outputs Programmable relay outputs 2 Relay 01 Terminal number 1 3 break 1 2 make Max terminal load AC 1 1 on 1 3 NC 1 2 NO Resistive load 240 V AC 2 A Max terminal load AC 15 1 Inductive load cosφ 0 4 240 V AC 0 2 A Max terminal load DC 1 1 on 1 2 NO 1 3 NC Resistive load 60 V DC 1A Max terminal load DC 13 1 Inductive load 24 V DC 0 1A Relay 02 Terminal number 4 ...

Page 178: ...vironment IEC 721 3 3 coated class 3C3 Test method according to IEC 60068 2 43 H2S 10 days Ambient temperature Max 50 C Derating for high ambient temperature see section on special conditions Minimum ambient temperature during full scale operation 0 C Minimum ambient temperature at reduced performance 10 C Temperature during storage transport 25 65 70 C Maximum altitude above sea level without der...

Page 179: ...hould be derated in accordance with the shown diagram Illustration 10 1 Derating of output current versus altitude at TAMB MAX for frame sizes A B and C At altitudes above 2 km please contact regarding PELV An alternative is to lower the ambient temperature at high altitudes and thereby ensure 100 output current at high altitudes As an example of how to read the graph the situation at 2 km is elab...

Page 180: ...oportional to the cube of the speed there is no need for additional cooling or de rating of the motor In the graphs shown below the typical VT curve is below the maximum torque with de rating and maximum torque with forced cooling at all speeds Maximum load for a standard motor at 40 C driven by a frequency converter type VLT FCxxx Legend Typical torque at VT load Max torque with forced cooling Ma...

Page 181: ...A Group Of Numeric Data Values 66 Changing A Text Value 66 Changing Data 66 Changing Of Data Value 68 Check Valve Ramp End Speed Hz 3 87 90 Check Valve Ramp End Speed Rpm 3 86 90 Check Valve Ramp Time 3 85 89 Checklist 15 Coasting 63 Comm And Options 131 Communication Option 161 Configuration Mode 1 00 85 Constant Torque Applications ct Mode 180 Control Cable Clamp 48 Control Cables 50 Control Cab...

Page 182: ...on 22 26 109 Dst summertime 0 74 84 Dst summertime End 0 77 84 Dst summertime Start 0 76 84 E Earthing And It Mains 22 Efficient Parameter Set up For Water Applications 55 Electrical Installation 49 Electrical Wiring 57 Electronic Waste 9 End Of Curve Delay 22 51 112 End Of Curve Function 22 50 112 Etr 158 Ext Closed Loop 142 F Fault Messages 158 Fc Closed Loop 141 Fc Information 136 Filled Setpoi...

Page 183: ...ion 6 01 99 Live Zero Timeout Time 6 00 99 Load motor 124 Low Power Auto Set up 22 20 108 Low Power Detection 22 21 108 Low Speed Detection 22 22 108 Low Speed Hz 22 33 110 Low Speed Power Hp 22 35 110 Low Speed Power Kw 22 34 110 Low Speed Rpm 22 32 109 M Main Menu 73 Main Menu Mode 62 Main Menu Mode 77 Main Reactance 86 Mains Connection For A2 And A3 24 Mains Connection For B1 B2 And B3 28 Mains...

Page 184: ...play 122 Output Performance u V W 174 P Panel Through Mounting 20 Parameter Lists 150 Parameter Options 121 Parameter Selection 78 Parameter Set up 73 Pc Software Tools 70 Pid Integral Time 20 94 107 Pid Normal inverse Control 20 81 106 Pid Proportional Gain 20 93 106 Pid Start Speed Rpm 20 82 106 Pipe Fill Enable 29 00 119 Pipe Fill Rate 29 04 120 Pipe Fill Speed Hz 29 02 120 Pipe Fill Speed Rpm ...

Page 185: ...ign Point Hz 22 86 115 Speed At Design Point Rpm 22 85 114 Speed At No flow Hz 22 84 114 Speed At No flow Rpm 22 83 114 Square linear Curve Approximation 22 81 112 Start stop 56 Stator Leakage Reactance 86 Status 62 Status Messages 59 Step by step 68 Submersible Pump 57 Surroundings 178 Switches S201 S202 And S801 52 T Term 29 High Ref feedb Value 5 53 98 Terminal 27 Mode 5 01 92 Terminal 42 Outpu...

Page 186: ...uadratic Torque Applications vt 180 Voltage Level 176 W Wake up Ref fb Difference 22 44 111 Wake up Speed Hz 22 43 111 Wake up Speed Rpm 22 42 111 Warning Against Unintended Start 7 Water Application Functions 152 Water Application Functions 29 119 Wiring Example And Testing 46 Work Point Calculation 22 82 113 Index Automation VT Drive FC322 Instruction Manual 186 MG 20 U1 22 ...

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