Danfoss ET5040 Operator'S Manual Download | Manualshive

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Summary of Contents for ET5040

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Page 2: ...Removal Die Key Tooling Installation with Die Key 10 Tooling Removal with Die Key 10 General Notes for Crimping 10 Operating Instructions Crimp Selections Auto Mode 11 14 Operating Instructions Manua...

Page 3: ...nauthorized Operation Do not permit anyone to operate this machine unless they have read and thoroughly understand this manual Failure to follow operating instructions could result in injury or damage...

Page 4: ...normal atmospheric pressure Avoid high humidity dusty environments Optimal operating tem perature 50 F to 95 F 2 Cover machine when not in use Height Adjustment 1 Machine was shipped with adjustable...

Page 5: ...voltage settings and amperage settings have to be changed Contact customer service for assistance 2 The machine is supplied with a 12 electrical pigtail that will require wiring to customer supplied...

Page 6: ...rt pull and twist the emergency stop button Motor off to switch off the hydraulic motor Motor on to switch on the hydraulic motor Opens the crimp tooling Closes the crimp tooling Takes you back to the...

Page 7: ...p Machine Operator s Manual 2022 10 BC425481951279en 000101 Control Symbols Overview Crimp tooling diameter Size Displays current tooling position Offset to crimp target Select the number of pieces to...

Page 8: ...in the storage rack Rotate the handle to the right clockwise to remove the crimp dies from the storage rack Position the QDC tool with crimp dies in the center of the crimp head Make sure the holding...

Page 9: ...en in QDC position Align the eight pins on the QDC tool with the holes on the crimp dies insert the pins fully into the crimp dies until magnets are fully seated Gradually retract the crimp head compl...

Page 10: ...imp head leaving site holes A exposed 2 Turn off the machine on the main switch 3 To remove the crimp dies hold the crimp die to be changed in one hand With the other hand push and hold the die key in...

Page 11: ...herhead Synflex Note Favorites icon provides direct selection of commonly used crimp selections Select Hose Series Use either method A or method B A Use scroll bar on right side of screen to scroll th...

Page 12: ...ssing down arrow to view options and pressing desired Fitting Type See figure 19 Press Check prompt on bottom of screen to finish selection process and to display tooling requirements for hose series...

Page 13: ...oller or foot pedal if activated 1 After first crimp compare achieved crimp dimensions 2 against crimp specifications If achieved crimp is larger or smaller than specification enter offset to correct...

Page 14: ...p Position Tolerance Correction offset to diameter Takes you back to the previous screen Add current selection to Favorites Menu Open Favorites Menu Crimp tooling does not open auto matically after cr...

Page 15: ...e 25 Select Manual Operation See figure 26 Note Manual Operation allows operator to enter and save their own desired crimp specifications Manual Operation Screen is shown in figure 27 See explanation...

Page 16: ...green icon is displayed Offset for achieved diameter correc tion Click icon to enter value Set dwell time Time at fully closed position prior to auto open Tooling diameter Tooling auto pop ulates disp...

Page 17: ...propriate dies utilizing the QDC button and instructions listed in this manual for safe die installation 4 Verify uncrimped fitting diameter is smaller than the switching point dimension see Pg 18 Adj...

Page 18: ...ng Flag icon See figure 33 Figure 31 Figure 32 Figure 33 Setting 1 Controller Log in Language Select the settings icon to access the settings menu s See figure 31 Enter your user name Note Factory def...

Page 19: ...figure 34 Select unit of measurement for distance press desired icon MM or Inches Displays the selected unit of mea surement in Millimeters or Inches Select unit of measurement for pressure press desi...

Page 20: ...om the user administrator screen If not desired proceed to the next screen via arrow forward Enter your user name See figure 36 Enter your password See figure 36 Displays your access rights Administra...

Page 21: ...ed the tooling editor contains all of the Danfoss die sets Remove the dies not purchased with the machine to direct the machine to the available dies See figure 37 Dies displayed by nominal size Examp...

Page 22: ...n empty USB storage device in FAT32 format Do not utilize the Quick Format Option Download from USB Install the USB device into the back of the controller and press the download Upload to USB Exit set...

Page 23: ...81951279en 000101 Settings Figure 40 Setting 6 User Input Crimp Database Review user input database and related crimp specifications See figure 40 Delete any unneeded specifications Displays the previ...

Page 24: ...ence only and should not be updated by the customer Adjusted zero point and or refer ence point of the machine No user adjustment Factory position for die change No user adjustment Hydraulic motor run...

Page 25: ...instructions Install small end of mandrel as directed See figure 43 44 ET5040C 0019 tool Press the motor on button to activate the hydraulic motor and then crimp onto the small end of the mandrel unt...

Page 26: ...9en 000101 Settings Figure 46 Setting 8 Calibration Procedure Continued When fully advanced the advance button illumination will turn off indicating head is fully advance The display screen will chang...

Page 27: ...ies and connections for leaks below the cabinet Check hydraulic oil level with the oil level stick attached to the vented cap by removing the front panel Six month Maintenance Check the bearing plates...

Page 28: ...stop prior to plugging into crimper Mirror Provides operator with additional viewing angles to assist in correct alignment of crimp Position See figure 50 Manual Back Stop Used for position control Lo...

Page 29: ...83 ET5040DC M210S 21 0 0 827 82 0 3 23 21 0 0 83 24 0 0 95 ET5040DC M240S 24 0 0 945 82 0 3 23 24 0 0 95 28 0 1 10 ET5040DC M280S 28 0 1 102 82 0 3 23 28 0 1 10 32 0 1 26 ET5040DC M320S 32 0 1 259 82...

Page 30: ...0 2 80 78 0 3 07 ET5040PBL M740 74 0 2 913 118 0 4 65 74 0 2 92 83 0 3 26 ET5040PBL M780 78 0 3 070 118 0 4 65 78 0 3 07 86 0 3 38 ET5040PBL M840 84 0 3 307 118 0 4 65 84 0 3 31 92 0 3 62 ET5040PBL M8...

Page 31: ...0 3 23 21 0 0 83 24 0 0 95 ET5040DC 08U 43008 U Fittings 28 0 1 102 82 0 3 23 28 0 1 10 32 0 1 26 ET5040DC M280S 43010 U Fittings 28 0 1 102 82 0 3 23 28 0 1 10 32 0 1 26 ET5040DC 12U 43012 U Fittings...

Page 32: ...ss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable future for tomor...

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