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Danfoss

 

ET4000 Crimp Machine Operator’s Manual

6 | © Danfoss ET4000 Crimp Machine Operator’s Manual | 2023.02. 

 

AQ439269047772en-000101

Shop/Work Table Mounting 

and Check-Out Procedure 

 Refer to safety information regarding Danfoss hose, hose 

fittings and assembly equipment compatibility on page 3

!

Figure 4 - Typical ET4000 Equipment Set-up on Shop/Work 

CAUTION: 

Throughout the 

Check-out Procedure, check hose 
assembly/adapter connections for 
any leaks. TIGHTEN if necessary. 
For- Seal Swivel Nut Torque for hose 
assembly; 32-35 ft. lbs. Check oil 
lever in power unit. The oil reservoir 
was filled at the factory, however, if 
oil is required use ISO 32 (SAE 10W).

WARNING:

 Dot not cycle 

without base adapter ring in place.

Check-out procedure for using 
electric pump T-441.

1. 

Plug electric cord into a 
grounded (4 wire connection), 
220 volt, 60 cycle, single phase 
outlet. IT IS RECOMMENDED 
THAT THE PUMP BE ON AN 
INDIVIDUAL 15 AMP SERVICE 
OUTLET.

2. 

To completely purge the 
hydraulic system, the ram 
return stops should be in 
the “out” position to permit 
the ram to return to the full 
upright position. (See page 10, 
Step 1 for the procedure.)

3. 

Close pusher halves on press. 
Due to safety interlock switch, 
power unit will operate only 
when pusher halves are 
closed.

4. 

Hold switch “ON” until pusher 
touches the base adapter ring.

5. 

RELEASE SWITCH. Pump will 
stop and pusher will retract.

6. 

REPEAT STEPS 4 & 5 
APPROXIMATELY SIX TIMES. 
This will purge the hydraulic 
system.

!

Summary of Contents for ET4000

Page 1: ...Operator s Manual Danfoss ET4000 Crimp Machine...

Page 2: ...Table of Contents Safety Instructions 3 Specifications and equipment 4 Shop work table mounting 5 Check out procedure 6 Operating instructions ET4000AR 001 7 Operating instructions ET4000AR 002 8 9 O...

Page 3: ...recommended nor authorized by Danfoss Safety Instructions 1 PREVENT UNAUTHORIZED OPERATION Do not permit anyone to operate this equipment unless they have read and thoroughly understand this manual 2...

Page 4: ...s ideally suited for use with the ET4000 press It features a two stage pump providing high flow at low pressure for fast ram approach and low flow at high pressure for actual crimping Dimensions 7 1 2...

Page 5: ...m tilting as it is raised 3 Using an adequate lifting device raise the press to the mounting surface Align holes in press support brackets with holes in mounting surface Insert four 1 2 bolts from top...

Page 6: ...s required use ISO 32 SAE 10W WARNING Dot not cycle without base adapter ring in place Check out procedure for using electric pump T 441 1 Plug electric cord into a grounded 4 wire connection 220 volt...

Page 7: ...of the collet assembly with a high efficiency PTFE based lubricant 2 INSERT the hose assem bly through the bottom of the base adapter ring and between the two collet assembly halves Align the fitting...

Page 8: ...2 PULL the pusher knob upward The pusher knob is located behind the top of the pushers near the back of the machine 3 SLIDE pushers to side while holding the pusher knob up 4 PULL spacer ring locator...

Page 9: ...he two collet assembly halves Align the fitting with the top of the collet halves as referenced in the PowerSource Crimp Spec tool at danfoss com crimp 9 CLOSE the pusher halves and begin crimping by...

Page 10: ...the inside cone of the base adapter ring and external surfaces of the collet assembly with a high efficiency PTFE based lubricant 3 SELECT proper size collet referenced in the PowerSource Crimp Spec t...

Page 11: ...al hose assembly procedure To insure a proper crimp diameter reading follow these steps 1 Measure the diameter in the middle of the crimped portion of the hose end 2 Place the caliper in a position to...

Page 12: ...stuck open Replace pump Motor runs Pusher advances but doesn t Pump unload valve stuck shut Replace Pump develop final crimp pressure blows fuse Motor runs Pusher advances but doesn t Relief valve lea...

Page 13: ...uge in place operate unit to full crimping position Gauge should read approximately 5000 PSI To raise setting turn screw inward clockwise to lower turn screw outward counter clockwise in 1 4 turn incr...

Page 14: ...00101 Repair and Replacement Items ITEM NUMBER QTY PART NUMBER DESCRIPTION 1 1 T 410 1M Micro Switch 2 1 ET4000AR 001 Base Adapter Ring 3 1 ET4000AR 002 Base Adapter Ring 4 1 ET4000TP 001 Locator Brac...

Page 15: ...Danfoss ET4000 Crimp Machine Operator s Manual AQ439269047772en 000101 Danfoss ET4000 Crimp Machine Operator s Manual 2023 02 15...

Page 16: ...ss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable future for tomor...

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