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Danfoss

 

ET4000 Crimp Machine Operator’s Manual

10 | © Danfoss ET4000 Crimp Machine Operator’s Manual | 2023.02. 

 

AQ439269047772en-000101

Operating Instructions
Using T-410-25 Adapter Ring

 Refer to safety information regarding Danfoss hose,  

hose fittings, and assembly compatibility on page 3.

Eye protection required when press and pump are in use.

NOTE: Based on the fitting style, correctly  

align the fitting with the top of the collet

!

1. 

HOLD SWITCH “ON”. As ram 
starts downward, rotate the 
ram return stops outward from 
their inward position. RELEASE 
SWITCH. Ram will return to the 
full upright position allowing 
enough clearance for insertion 
of required tooling.

2. 

OPEN pusher halves and 
place T-410-25 adapter ring 
in the base adapter ring 
(ET4000AR-001).

NOTE: Lubricate the inside 
cone of the base adapter 
ring and external surfaces of 
the collet assembly with a 
high-efficiency PTFE-based 
lubricant.

3. 

SELECT proper size 
collet (referenced in the 
PowerSource Crimp Spec tool 
at danfoss.com/crimp) for hose 
type and size being crimped. 
INSERT collet halves into 
adapter ring. PLACE proper 
size hose end on hose. Be sure 
to bottom the hose.

4. 

SELECT PROPER spacer ring 
referenced in the PowerSource 
Crimp Spec tool at danfoss.
com/crimp. 
INSERT hose assembly from 
below, between collet halves. 
Place appropriate side of 
spacer ring on top of collet 
with uncrimped hose 
assembly held in place.

5. 

CLOSE pusher halves. HOLD 
SWITCH ON. When spacer ring 
(shown here in black) bottoms 
on adapter ring below it, the 
crimp is complete.

6. 

RELEASE SWITCH to shut off 
pump and retract pusher 
halves. OPEN pusher halves. 
Remove factory crimped hose 
assembly and inspect the 
crimp. 
Visually inspect the crimp 
and verify the correct crimp 
diameter and length.

Summary of Contents for ET4000

Page 1: ...Operator s Manual Danfoss ET4000 Crimp Machine...

Page 2: ...Table of Contents Safety Instructions 3 Specifications and equipment 4 Shop work table mounting 5 Check out procedure 6 Operating instructions ET4000AR 001 7 Operating instructions ET4000AR 002 8 9 O...

Page 3: ...recommended nor authorized by Danfoss Safety Instructions 1 PREVENT UNAUTHORIZED OPERATION Do not permit anyone to operate this equipment unless they have read and thoroughly understand this manual 2...

Page 4: ...s ideally suited for use with the ET4000 press It features a two stage pump providing high flow at low pressure for fast ram approach and low flow at high pressure for actual crimping Dimensions 7 1 2...

Page 5: ...m tilting as it is raised 3 Using an adequate lifting device raise the press to the mounting surface Align holes in press support brackets with holes in mounting surface Insert four 1 2 bolts from top...

Page 6: ...s required use ISO 32 SAE 10W WARNING Dot not cycle without base adapter ring in place Check out procedure for using electric pump T 441 1 Plug electric cord into a grounded 4 wire connection 220 volt...

Page 7: ...of the collet assembly with a high efficiency PTFE based lubricant 2 INSERT the hose assem bly through the bottom of the base adapter ring and between the two collet assembly halves Align the fitting...

Page 8: ...2 PULL the pusher knob upward The pusher knob is located behind the top of the pushers near the back of the machine 3 SLIDE pushers to side while holding the pusher knob up 4 PULL spacer ring locator...

Page 9: ...he two collet assembly halves Align the fitting with the top of the collet halves as referenced in the PowerSource Crimp Spec tool at danfoss com crimp 9 CLOSE the pusher halves and begin crimping by...

Page 10: ...the inside cone of the base adapter ring and external surfaces of the collet assembly with a high efficiency PTFE based lubricant 3 SELECT proper size collet referenced in the PowerSource Crimp Spec t...

Page 11: ...al hose assembly procedure To insure a proper crimp diameter reading follow these steps 1 Measure the diameter in the middle of the crimped portion of the hose end 2 Place the caliper in a position to...

Page 12: ...stuck open Replace pump Motor runs Pusher advances but doesn t Pump unload valve stuck shut Replace Pump develop final crimp pressure blows fuse Motor runs Pusher advances but doesn t Relief valve lea...

Page 13: ...uge in place operate unit to full crimping position Gauge should read approximately 5000 PSI To raise setting turn screw inward clockwise to lower turn screw outward counter clockwise in 1 4 turn incr...

Page 14: ...00101 Repair and Replacement Items ITEM NUMBER QTY PART NUMBER DESCRIPTION 1 1 T 410 1M Micro Switch 2 1 ET4000AR 001 Base Adapter Ring 3 1 ET4000AR 002 Base Adapter Ring 4 1 ET4000TP 001 Locator Brac...

Page 15: ...Danfoss ET4000 Crimp Machine Operator s Manual AQ439269047772en 000101 Danfoss ET4000 Crimp Machine Operator s Manual 2023 02 15...

Page 16: ...ss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable future for tomor...

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