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Danfoss ET4000 Crimp Machine Operator’s Manual

AQ439269047772en-000101

© Danfoss ET4000 Crimp Machine Operator’s Manual | 2023.02. | 11

Operating Instructions

 Refer to safety information regarding Danfoss hose, hose 

fittings and assembly equipment compatibility on page 3

!

FIGURE 8 (BELOW)

Coll-O-Crimp Spacer Ring

Typical spacer ring illustrating both 
sides of ring

 

FIGURE C (ABOVE)

Nominal Crimp Diameter 
Measurement

Measuring crimp diameters should 
be a part of the normal hose 
assembly procedure. To insure a 
proper crimp diameter reading, 
follow these steps:

1. 

Measure the diameter in the 
middle of the crimped portion 
of the hose end.

2. 

Place the caliper in a position 
to allow for a measurement 
across the pressed (flat) 
portion of the crimp.

3. 

See crimp diameters in 
PowerSource Crimp Spec tool 
at danfoss.com/crimp.

 

Maintenance

Collet Assembly Lubrication:

Every 30 crimps = Re-lubricate 
sliding surfaces of dies

Every 250 crimps = Remove old 
grease and re-lubricate

Base Adapter Ring Lubrication:

Every 250 crimps = Remove old 
grease and re-lubricate

Every 1,000 crimps = Remove old 
grease, inspect for wear or damage 
and re-lubricate if okay

Summary of Contents for ET4000

Page 1: ...Operator s Manual Danfoss ET4000 Crimp Machine...

Page 2: ...Table of Contents Safety Instructions 3 Specifications and equipment 4 Shop work table mounting 5 Check out procedure 6 Operating instructions ET4000AR 001 7 Operating instructions ET4000AR 002 8 9 O...

Page 3: ...recommended nor authorized by Danfoss Safety Instructions 1 PREVENT UNAUTHORIZED OPERATION Do not permit anyone to operate this equipment unless they have read and thoroughly understand this manual 2...

Page 4: ...s ideally suited for use with the ET4000 press It features a two stage pump providing high flow at low pressure for fast ram approach and low flow at high pressure for actual crimping Dimensions 7 1 2...

Page 5: ...m tilting as it is raised 3 Using an adequate lifting device raise the press to the mounting surface Align holes in press support brackets with holes in mounting surface Insert four 1 2 bolts from top...

Page 6: ...s required use ISO 32 SAE 10W WARNING Dot not cycle without base adapter ring in place Check out procedure for using electric pump T 441 1 Plug electric cord into a grounded 4 wire connection 220 volt...

Page 7: ...of the collet assembly with a high efficiency PTFE based lubricant 2 INSERT the hose assem bly through the bottom of the base adapter ring and between the two collet assembly halves Align the fitting...

Page 8: ...2 PULL the pusher knob upward The pusher knob is located behind the top of the pushers near the back of the machine 3 SLIDE pushers to side while holding the pusher knob up 4 PULL spacer ring locator...

Page 9: ...he two collet assembly halves Align the fitting with the top of the collet halves as referenced in the PowerSource Crimp Spec tool at danfoss com crimp 9 CLOSE the pusher halves and begin crimping by...

Page 10: ...the inside cone of the base adapter ring and external surfaces of the collet assembly with a high efficiency PTFE based lubricant 3 SELECT proper size collet referenced in the PowerSource Crimp Spec t...

Page 11: ...al hose assembly procedure To insure a proper crimp diameter reading follow these steps 1 Measure the diameter in the middle of the crimped portion of the hose end 2 Place the caliper in a position to...

Page 12: ...stuck open Replace pump Motor runs Pusher advances but doesn t Pump unload valve stuck shut Replace Pump develop final crimp pressure blows fuse Motor runs Pusher advances but doesn t Relief valve lea...

Page 13: ...uge in place operate unit to full crimping position Gauge should read approximately 5000 PSI To raise setting turn screw inward clockwise to lower turn screw outward counter clockwise in 1 4 turn incr...

Page 14: ...00101 Repair and Replacement Items ITEM NUMBER QTY PART NUMBER DESCRIPTION 1 1 T 410 1M Micro Switch 2 1 ET4000AR 001 Base Adapter Ring 3 1 ET4000AR 002 Base Adapter Ring 4 1 ET4000TP 001 Locator Brac...

Page 15: ...Danfoss ET4000 Crimp Machine Operator s Manual AQ439269047772en 000101 Danfoss ET4000 Crimp Machine Operator s Manual 2023 02 15...

Page 16: ...ss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable future for tomor...

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