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User Guide 

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 Capacity Controller, AK-PC 651

© Danfoss | ADAP-KOOL® | 2015.10  

16 | RS8HA102 | 

Password

Access code

The settings in the controller can be protected with three levels of access codes.

Level 1: End user settings, such as changing the weekly plan 

Level 2: Adjusting installer level

Level 3: Configuration of system settings (configuration menu)

The access code is a number between 001 and 999.

Password level 1

Fac: 100

Password level 2

Fac: 200

Password level 3

Fac: 300

Real time clock

Date and time

Used by weekly plan and alarm function.

Year, month, date

Hours, minutes

Weekly schedule

Weekly plan

Set the opening and closing hours of the store here

The times can be used to change the regulation reference for suction pressure and for lower 

fan speeds at night.

-

Monday open

Time of opening, Monday

Hours, minutes

Monday close

Time of closing, Monday

Hours, minutes

Tuesday op.....

Times for remaining weekdays

-

Network

Network

-

Modbus Address

Set the address of the controller here if it is connected to a system device via data communi-

cation.

Min: 1 

Max: 120

Fac: 1

Baudrate

The controller only communicates with system devices that have this baud rate, e.g. AK-SM 

850.  The value must not be changed

Fac: 384

Serial mode

The value must not be changed

Fac: 8E1

Reset to factory

Return to factory settings

If this function is set to “YES”, all settings will be returned to factory default settings, and the 

alarm list will be cleared.

I/O configuration

Here you can select functions for the individual inputs and outputs. To prevent faulty settings, only select functions that 

have been set up via the configuration menus for the suction group and the condenser.

For digital outputs

, define whether the function will be active for an activated or deactivated relay.

For digital inputs

, define whether the function/alarm will be active for an interrupted or shut-off switch.

For analogue outputs

, define whether the output signal should be 0-5 V or 0-10 V

For analogue inputs, define:

Temperature sensors:

Normally, the sensor type is a Pt1000 model, but for digital scroll/stream discharge gas temperature monitoring, an NTC 

86K@25°C can also be selected.

Calibration value (+/- 10°C)

Pressure sensors

:

Signal type: 0-20mA, 4-20mA, AKS32 (1-5V) or AKS32R (10-90% ratiometric of 5 V supply voltage)

>> Important! Current types must be connected to inputs Al 1-6. Current types must be connected to inputs Al  7-10. << 

Minimum and maximum pressure range

Calibration value (+/- 5.0 bar)

If you have used “Quick configurations” or “Wizard” to set up the controller, the inputs and outputs will be automatically 

set up (for additional information, see the “Quick configuration” or “Wizard” sections)

Limitations:

PWM outputs for digital scroll or stream compressors can only be selected on DO5 or DO6

Pressure transmitters with a current signal of 0-20 mA or 4-20 mA must be placed on analogue inputs AI1-AI6 

Please note:

If a function has been connected to an input or output and is subsequently deselected in the configuration, the function 

in question will be marked with an exclamation mark (!). In this case, you must either activate the function in the configu-

ration, or deselect the function on the input or output in question.

Digital outputs

1:

2:

3:

4:

.

.

15:

On/off outputs

When a function that needs to use an output is defined, it will be possible to select  

this function on one of the available relay outputs.

Select a relay and continue with the setting. In the last setting you will have the option  

of selecting the function you wish to connect to the relay and whether the function is to 

be active when the relay is activated or deactivated. Attention! Relay outputs must not be 

inverted at unloader valves. The controller inverts the function itself.

There will be no voltage at the bypass valves when the compressor is not in operation.  

Power is connected immediately before the compressor is started.

If it is a function that requires frequent switching between on/off (unloader on a scroll com-

pressor, a Stream or a Bitzer CRII)), use the solid state relay for this connection. There are  

solid state relays on output numbers 5 and 6. 

On

Off

Digital inputs

1:

2:

3:

..

18:

On/off inputs

When a function is defined that uses an input, it will be possible to select this function  

on one of the available on/off inputs.

Select an input and continue on into the setting. In the final setting you will have be able 

 to select which function you wish to connect to the input and whether the function is to be 

active when a switch is on or off.

On

Off

Summary of Contents for ADAP-KOOL AK-PC 651

Page 1: ...Capacity controller AK PC 651 User Guide ADAP KOOL Refrigeration Control System...

Page 2: ...matic safety control day night signal etc Relay outputs max 13 pcs Connection of compressors condenser fans Solid state outputs max 2 pcs Control of capacity valve on a Copeland digital scroll Control...

Page 3: ...one the control ler will cut out or cut in the next compressor in the sequence When further capacity is either cut out or cut in the capacity from the regulating compressor will be modified accordingl...

Page 4: ...of the following functions Fixed reference Variable reference which follows the outdoor temperature When the outdoor temperature drops the reference will drop by a corresponding amount This variable...

Page 5: ...scroll a Copeland stream or Bitzer CRII the capacity will be increased so that the compressor can cool down itself The compressors will be stopped if the temperature reaches the set max temperature va...

Page 6: ...n groups and 1 condenser group Each of the 3 rows above is continued with three additional displays The arrow in the top corner of the display shows the way to the next display in the same area of ope...

Page 7: ...y None Main Menu The first setting is the Plant type When the Plant type has been selected it will al low several settings to be made For example Continue to the next menus All settings are explained...

Page 8: ...s Device for configuration of compressor and condenser Select pressure or saturation temperature Can be set during initial set up and must not be subsequently changed Temp press Fac Saturated Night si...

Page 9: ...suction gas temperature can be read here Superheat The measured superheat can be read here Day Night status The status of the day night function can be read here Load shed The status of the load shed...

Page 10: ...0 s Fac 120 s Configuration Configuration Control sensor Select the regulating sensor for the suction circuit Pressure transmitter Po Media temperature sensor S4 brine regulation Po is used for safety...

Page 11: ...ed AI demand Yes No Fac No Ss suction superheat Monitoring of superheat Define whether a signal from a common Ss sensor on the suction line should be received AI demand Yes No Fac No Injection ON fct...

Page 12: ...Compressor service Compressor service Comp 1 out of service The compressor can be taken out of operation so that the controller regulates without this compressor No Normal regulation Yes Regulating i...

Page 13: ...uency converter Step on off control of fans will be via relays Variable step The signals are parallel so external wiring can switch over to step e g if the frequency converter fails AO demand Step Spe...

Page 14: ...is measured in the suction line by Po and Ss Min 0 K Max 20 K Fac 0 K Superheat Max lim Alarm limit for excess superheating Min 20 K Max 80 K Fac 80 K Superheat delay Delay time before alarm is gener...

Page 15: ...t Set the output to thermostat AI demand Yes No Fac No Thermostat cut in Here set the temperature value at which the thermostat will cut in Min 50 C Max 150 C Fac 5 C Thermostat cut out Here set the t...

Page 16: ...ation value 10 C Pressure sensors Signal type 0 20mA 4 20mA AKS32 1 5V or AKS32R 10 90 ratiometric of 5 V supply voltage Important Current types must be connected to inputs Al 1 6 Current types must b...

Page 17: ...ction is on or off Digital inputs 1 18 Status of on off inputs Here you can see the status of the function alarm Analoge outputs 1 4 Status of analogue outputs Here you can see the size of the output...

Page 18: ...on the next page App no Display Suction group Condenser Speed Digital Scroll Stream CRII 1 step with unloa der Step Speed 17 3C2U FS 3 x 16 2C2U 6F 2 6 15 4C1U FS 4 x 14 3C1U 6F 3 6 13 2C1U 4F 2 4 12...

Page 19: ...gle 8C FS 8 speed C1 C2 C3 C4 C5 C6 C7 C8 Fan VSD Alarm F speed 3 Single 6C FS 6 speed C1 C2 C3 C4 C5 C6 Fan VSD Alarm F speed 2 Single 6C 6F 6 6 C1 C2 C3 C4 C5 C6 Fan 1 Fan 2 Fan 3 Fan 4 Fan 5 Fan 6...

Page 20: ...6 Compressor start and unloaders Fans Injection ON Alarm on DO15 Digital inputs DI1 DI18 Compressor safety inputs Fan safety input External main switch start stop HP safety switch LP safety switch Nig...

Page 21: ...condensing pressure Pc has been violated 3K below safety limit High pressure Pc Critical HP safety switch cutout High safety limit for external high pressure switch has been violated DI input HP switc...

Page 22: ...oid earth fault current Use double insulated transformer The secondary side must not be earthed Obtain 0 10 volts from terminals N and AO1 respectively N and AO2 PAY ATTENTION TO THE POLARITY of N Mod...

Page 23: ...riod times as PWM per 100 capacity is delivered when cooling takes place for the whole period An off time is required by the bypass valve within the period and an on time is also permitted There is no...

Page 24: ...remaining 50 100 for the unloader The unloader is connected to DO5 or DO6 Stream 6 The compressor capacity is distributed by up to 33 for one relay and the remaining 33 100 for the unloader The unload...

Page 25: ...ed Display output For type MMIGRS2 Data communication Modbus for AK SM 800 Environments 20 60 C During operations 40 70 C During transport 20 80 Rh not condensed No shock influence vibrations Enclosur...

Page 26: ...amage poor installation or site conditions can give rise to malfunctions of the control system and ultimately lead to a plant breakdown Every possible safeguard is incorporated into our products to pr...

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