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User Guide 

|

 Capacity Controller, AK-PC 651

RS8HA102 | 11

© Danfoss | ADAP-KOOL® | 2015.10  

VSD Max speed

***:  For speed

Highest permitted speed for compressor

Min: 40 Hz

Max: 120 Hz

Fac: 60 Hz

PWM period time

*, **:  For “Scroll” and “Stream”

Set the period time for the unloading valve (on time + off time)

Min: 10 s

Max: 20 s

Fac: 20 s

CRII Period time

**:  For CRII

Set the period time for the unloader valve (on time + off time)

Min: 10 s

Max: 20 s

Fab: 60 s

Comp. 1 min cap.

*:  For scroll and CRII

Minimum capacity in the time period (without a minimum capacity the compressor 

will not be cooled)

Min: 10%

Max: 50%

Fac: 10%

Comp. 1 start cap

*:  For scroll and CRII

Start capacity: the compressor will only start when the capacity requirement reaches  

the value

Min: 10%

Max: 60%

Fac: 30%

Comp. 1 Sd temp.

*, **:  For “Scroll”, “Stream” and CRII

Define whether the controller should monitor the discharge gas temperature Sd from the 

compressor (NTC 86K or Pt 1000 Ohm).

AI-demand

No / Yes

Fac: No

Comp. 1 Sd max.

*, **:  For scroll, Stream and CRII and yes to “Comp.1 Sd temp”

Set the maximum Sd temperature

Min: 0°C

Max: 195°C

Fac: 125°C

No.of unloaders

****:  For compressor with unloaders

Set how many unloaders there are on the compressor on multi-step compressors

DO-demand

Min: 1

Max: 3 

Fac: 1

Comp. safety input

Compressor safety circuit

Define whether a DI input should be reserved for registration of each compressor safety 

circuit

DI-demand

Yes /No

Fac: Yes

LP switch via DI

Low pressure safety circuit

Define whether a DI input should be reserved for registration of the signal from an LP switch

DI-demand

Yes /No

Fac: No

Load shedding via DI

Load limitation

Define whether a DI input should be reserved for registration of the signal from  

a power meter

•  None:

•  DI: Load limitation must follow a DI input

•  Night Mode: Load limitation must follow the status of the day/night signal.  

(The day/night signal can be received via a DI input, via time schedule or network.)

DI-demand

Yes /No

Fac: No

Sd disch. gas temp.

Shared discharge temperature

Define whether signals from a common Sd sensor on the suction line (Pt 1000) should be 

received

AI-demand

Yes /No

Fac: No

Ss suction superheat

Monitoring of superheat

Define whether a signal from a common Ss sensor on the suction line should be received

AI-demand

Yes /No

Fac: No

Injection ON fct.

Stop injection into evaporators

If the compressors are prevented from starting, stop injection into the evaporators.

Here define whether the function should be active and how the signal should be  

communicated.

No: The function is not used

Network: The controller sends a signal to the system unit, which then forwards it to  

the evaporator controls

Relay: The function reserves a relay that pulls in if all compressors are stopped.  

All evaporator controls must be wired to this signal from the relay.

DO-demand

No /Network /Relay

Fac: No

Compressor timers

Compressor timers

Lead comp. Min ON

Min. On-time for first compressor

Set a forced On-time here during which the compressor will remain in operation before it  

can be switched off again. The setting is to prevent incorrect operation. 

To prevent a compressor breakdown, the setting must be made in accordance with the 

requirements of the compressor supplier.

Min:  0 min

Max:  60 min

Fac: 0 min

Lead comp. Min OFF

Min. Off-time for first compressor

Set the forced Off-time during which the compressor must be off before it can be switched 

on again. The setting is to prevent incorrect operation.

Min:  0 min.

Max: 30 min

Fac: 0 min

Lead comp. Restart

Min. period of time for re-starting the first compressor. 

Set the forced Off-time during which the compressor must be off before it can be switched 

on again. The setting is to prevent incorrect operation.

To prevent a compressor breakdown, the setting must be made in accordance with the 

requirements of the compressor supplier.

Min:  1 min.

Max:  60 min

Fac: 4 min

Lead comp. Safety 

delay

Delay time before compressor no. 1 cut out for reasons of safety

The time begins when a signal is received on the DI input (configure the DI input via  

“Configuration” and “Comp. safety inlet”).

Min:  1 min.

Max:  10 min

Fac: 1 min

Comp. Min ON

Min. On-time for remaining compressors

Set a forced On-time here during which the compressor will remain in operation before it  

can be switched off again. The setting is to prevent incorrect operation.

Min:  0 min.

Max:  60 min

Fac: 0 min

Summary of Contents for ADAP-KOOL AK-PC 651

Page 1: ...Capacity controller AK PC 651 User Guide ADAP KOOL Refrigeration Control System...

Page 2: ...matic safety control day night signal etc Relay outputs max 13 pcs Connection of compressors condenser fans Solid state outputs max 2 pcs Control of capacity valve on a Copeland digital scroll Control...

Page 3: ...one the control ler will cut out or cut in the next compressor in the sequence When further capacity is either cut out or cut in the capacity from the regulating compressor will be modified accordingl...

Page 4: ...of the following functions Fixed reference Variable reference which follows the outdoor temperature When the outdoor temperature drops the reference will drop by a corresponding amount This variable...

Page 5: ...scroll a Copeland stream or Bitzer CRII the capacity will be increased so that the compressor can cool down itself The compressors will be stopped if the temperature reaches the set max temperature va...

Page 6: ...n groups and 1 condenser group Each of the 3 rows above is continued with three additional displays The arrow in the top corner of the display shows the way to the next display in the same area of ope...

Page 7: ...y None Main Menu The first setting is the Plant type When the Plant type has been selected it will al low several settings to be made For example Continue to the next menus All settings are explained...

Page 8: ...s Device for configuration of compressor and condenser Select pressure or saturation temperature Can be set during initial set up and must not be subsequently changed Temp press Fac Saturated Night si...

Page 9: ...suction gas temperature can be read here Superheat The measured superheat can be read here Day Night status The status of the day night function can be read here Load shed The status of the load shed...

Page 10: ...0 s Fac 120 s Configuration Configuration Control sensor Select the regulating sensor for the suction circuit Pressure transmitter Po Media temperature sensor S4 brine regulation Po is used for safety...

Page 11: ...ed AI demand Yes No Fac No Ss suction superheat Monitoring of superheat Define whether a signal from a common Ss sensor on the suction line should be received AI demand Yes No Fac No Injection ON fct...

Page 12: ...Compressor service Compressor service Comp 1 out of service The compressor can be taken out of operation so that the controller regulates without this compressor No Normal regulation Yes Regulating i...

Page 13: ...uency converter Step on off control of fans will be via relays Variable step The signals are parallel so external wiring can switch over to step e g if the frequency converter fails AO demand Step Spe...

Page 14: ...is measured in the suction line by Po and Ss Min 0 K Max 20 K Fac 0 K Superheat Max lim Alarm limit for excess superheating Min 20 K Max 80 K Fac 80 K Superheat delay Delay time before alarm is gener...

Page 15: ...t Set the output to thermostat AI demand Yes No Fac No Thermostat cut in Here set the temperature value at which the thermostat will cut in Min 50 C Max 150 C Fac 5 C Thermostat cut out Here set the t...

Page 16: ...ation value 10 C Pressure sensors Signal type 0 20mA 4 20mA AKS32 1 5V or AKS32R 10 90 ratiometric of 5 V supply voltage Important Current types must be connected to inputs Al 1 6 Current types must b...

Page 17: ...ction is on or off Digital inputs 1 18 Status of on off inputs Here you can see the status of the function alarm Analoge outputs 1 4 Status of analogue outputs Here you can see the size of the output...

Page 18: ...on the next page App no Display Suction group Condenser Speed Digital Scroll Stream CRII 1 step with unloa der Step Speed 17 3C2U FS 3 x 16 2C2U 6F 2 6 15 4C1U FS 4 x 14 3C1U 6F 3 6 13 2C1U 4F 2 4 12...

Page 19: ...gle 8C FS 8 speed C1 C2 C3 C4 C5 C6 C7 C8 Fan VSD Alarm F speed 3 Single 6C FS 6 speed C1 C2 C3 C4 C5 C6 Fan VSD Alarm F speed 2 Single 6C 6F 6 6 C1 C2 C3 C4 C5 C6 Fan 1 Fan 2 Fan 3 Fan 4 Fan 5 Fan 6...

Page 20: ...6 Compressor start and unloaders Fans Injection ON Alarm on DO15 Digital inputs DI1 DI18 Compressor safety inputs Fan safety input External main switch start stop HP safety switch LP safety switch Nig...

Page 21: ...condensing pressure Pc has been violated 3K below safety limit High pressure Pc Critical HP safety switch cutout High safety limit for external high pressure switch has been violated DI input HP switc...

Page 22: ...oid earth fault current Use double insulated transformer The secondary side must not be earthed Obtain 0 10 volts from terminals N and AO1 respectively N and AO2 PAY ATTENTION TO THE POLARITY of N Mod...

Page 23: ...riod times as PWM per 100 capacity is delivered when cooling takes place for the whole period An off time is required by the bypass valve within the period and an on time is also permitted There is no...

Page 24: ...remaining 50 100 for the unloader The unloader is connected to DO5 or DO6 Stream 6 The compressor capacity is distributed by up to 33 for one relay and the remaining 33 100 for the unloader The unload...

Page 25: ...ed Display output For type MMIGRS2 Data communication Modbus for AK SM 800 Environments 20 60 C During operations 40 70 C During transport 20 80 Rh not condensed No shock influence vibrations Enclosur...

Page 26: ...amage poor installation or site conditions can give rise to malfunctions of the control system and ultimately lead to a plant breakdown Every possible safeguard is incorporated into our products to pr...

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