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User Guide 

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 Capacity Controller, AK-PC 651

© Danfoss | ADAP-KOOL® | 2015.10  

12 | RS8HA102 | 

Comp. Min OFF

Min. Off-time for remaining compressors

Set the forced Off-time during which the compressor must be off before it can be switched 

on again. The setting is to prevent incorrect operation.

Min:  0 min.

Max:  30 min

Fac: 0 min

Comp. Restart

Min. period of time for restarting remaining compressors 

Set the forced Off-time during which the compressor must be off before it can be  

switched on again. The setting is to prevent incorrect operation.

Min:  1 min.

Max:  60 min

Fac: 4 min

Comp. Safety delay

Delay time before compressors cut out for reasons of safety

The time begins when a signal is received on the DI input (configure the DI input via  

“Configuration” and “Comp. safety inlet”).

Min:  1 min.

Max:  10 min

Fac: 0 min

Compressor status

Compressor status

Comp. 1 Sd gas

Read the Sd temperature of the compressor here.

Comp. 1 status

Read the operating status for compressor 1 here. The following information may appear:

Alarm - Alarm situation

Main Sw. off - Compressor is stopped

Manual ctrl. - Compressor is cut out on safety input (DI safety input)

High Sd temp. - Stopped due  to high Sd temperature

Ready - Compressor is ready to start

OFF timer - Compressor is waiting for Min OFF timer to expire

ON timer - Compressor is waiting for either Min ON or restart timer to expire

Running - Compressor is running

Disabled - Compressor has been taken out of operation (compressor service)

Comp. 2....

The same function for the remaining compressors

Compressor capacity

Compressor capacity

Comp. 1 cap

Read the connected capacity of the compressor (0-100%) here

Comp. 2......

The same function for the remaining compressors

Compressor runhours

Compressor run hours

Reset runtime/cycles

Reset all of the hour counters and start counters for the subsequent compressors here.

Comp.1 Runtime L

Read the total operating time of the compressor (in hours) here 

Comp.2.....

The same function for the remaining compressors

Compressor cycles

Compressor cycles

Comp.1 Cycle total

Read the number of times the compressor has been started here

Comp.2.....

The same function for the remaining compressors

Compressor service

Compressor service

Comp.1 out of service The compressor can be taken out of operation, so that the controller regulates without this 

compressor.

No = Normal regulation

Yes = Regulating is carried out without this compressor, and no alarms are generated by it.

Yes /No

Fac: No

Comp.2.....

The same function for the remaining compressors

Condenser

 Control status

Regulation status

Control status

Here you can read the status of the condenser circuit, e.g.:

• Main Sw. off - Main switch = OFF

• Ready - Capacity control is ready

• Running - Capacity control is in normal run mode

• Manual ctrl - Capacity control is set in manual control mode

• High Pc/Sd - Capacity forced to 100% due to High Pc/High Sd safety functions

• Safety limit - Capacity forced to 100% due to High Pc/High Sd limit

• Night limit - Capacity control limited due to night silencer limitation

Control temp.

The current value of the regulation sensor can be read here

Reference

The total regulation reference can be read here

Running capacity

Here the connected capacity can be read as a % of total capacity

Requested capacity

Here the preferred connected capacity can be read as a % of total capacity

No. of running fans

The number of fans in operation can be read here

Tc Saturated temp.

The measured Pc pressure converted to temperature can be read here

Pc Pressure

The measured pressure for pressure transmitter Pc can be read here

S7 Media

Here the measured media temperature with sensor S7 can be read (only if S7 has been 

selected as the regulation sensor during “Fan configuration”)

Sc3 air on cond.

The measured outdoor temperature with sensor Sc3 can be read here 

Heat recovery status

Here the status of the heat recovery function can be read

HP safety switch

The status of the HP safety switch can be read here

Day / night status

The status of day / night function can be read here

 Control settings

Control settings

Control mode

Regulation type

The regulation is normally set to “Auto”, but it can be changed to “Off” or “Manual”. 

When setting to “Manual”, capacity can then be forced set in %.

MAN / OFF / AUTO

Fac: AUTO

Min: 0 %

Max: 100%

Setpoint

Enter the set point for the condenser regulation here. 

Also set a value if regulating with a fluid reference (set point value used in the event of an 

outside temperature sensor error).

Min: -25°C (-1.0 bar)

Max: 90°C (159 bar)

Fac: 35°C (15.0 bar)

Summary of Contents for ADAP-KOOL AK-PC 651

Page 1: ...Capacity controller AK PC 651 User Guide ADAP KOOL Refrigeration Control System...

Page 2: ...matic safety control day night signal etc Relay outputs max 13 pcs Connection of compressors condenser fans Solid state outputs max 2 pcs Control of capacity valve on a Copeland digital scroll Control...

Page 3: ...one the control ler will cut out or cut in the next compressor in the sequence When further capacity is either cut out or cut in the capacity from the regulating compressor will be modified accordingl...

Page 4: ...of the following functions Fixed reference Variable reference which follows the outdoor temperature When the outdoor temperature drops the reference will drop by a corresponding amount This variable...

Page 5: ...scroll a Copeland stream or Bitzer CRII the capacity will be increased so that the compressor can cool down itself The compressors will be stopped if the temperature reaches the set max temperature va...

Page 6: ...n groups and 1 condenser group Each of the 3 rows above is continued with three additional displays The arrow in the top corner of the display shows the way to the next display in the same area of ope...

Page 7: ...y None Main Menu The first setting is the Plant type When the Plant type has been selected it will al low several settings to be made For example Continue to the next menus All settings are explained...

Page 8: ...s Device for configuration of compressor and condenser Select pressure or saturation temperature Can be set during initial set up and must not be subsequently changed Temp press Fac Saturated Night si...

Page 9: ...suction gas temperature can be read here Superheat The measured superheat can be read here Day Night status The status of the day night function can be read here Load shed The status of the load shed...

Page 10: ...0 s Fac 120 s Configuration Configuration Control sensor Select the regulating sensor for the suction circuit Pressure transmitter Po Media temperature sensor S4 brine regulation Po is used for safety...

Page 11: ...ed AI demand Yes No Fac No Ss suction superheat Monitoring of superheat Define whether a signal from a common Ss sensor on the suction line should be received AI demand Yes No Fac No Injection ON fct...

Page 12: ...Compressor service Compressor service Comp 1 out of service The compressor can be taken out of operation so that the controller regulates without this compressor No Normal regulation Yes Regulating i...

Page 13: ...uency converter Step on off control of fans will be via relays Variable step The signals are parallel so external wiring can switch over to step e g if the frequency converter fails AO demand Step Spe...

Page 14: ...is measured in the suction line by Po and Ss Min 0 K Max 20 K Fac 0 K Superheat Max lim Alarm limit for excess superheating Min 20 K Max 80 K Fac 80 K Superheat delay Delay time before alarm is gener...

Page 15: ...t Set the output to thermostat AI demand Yes No Fac No Thermostat cut in Here set the temperature value at which the thermostat will cut in Min 50 C Max 150 C Fac 5 C Thermostat cut out Here set the t...

Page 16: ...ation value 10 C Pressure sensors Signal type 0 20mA 4 20mA AKS32 1 5V or AKS32R 10 90 ratiometric of 5 V supply voltage Important Current types must be connected to inputs Al 1 6 Current types must b...

Page 17: ...ction is on or off Digital inputs 1 18 Status of on off inputs Here you can see the status of the function alarm Analoge outputs 1 4 Status of analogue outputs Here you can see the size of the output...

Page 18: ...on the next page App no Display Suction group Condenser Speed Digital Scroll Stream CRII 1 step with unloa der Step Speed 17 3C2U FS 3 x 16 2C2U 6F 2 6 15 4C1U FS 4 x 14 3C1U 6F 3 6 13 2C1U 4F 2 4 12...

Page 19: ...gle 8C FS 8 speed C1 C2 C3 C4 C5 C6 C7 C8 Fan VSD Alarm F speed 3 Single 6C FS 6 speed C1 C2 C3 C4 C5 C6 Fan VSD Alarm F speed 2 Single 6C 6F 6 6 C1 C2 C3 C4 C5 C6 Fan 1 Fan 2 Fan 3 Fan 4 Fan 5 Fan 6...

Page 20: ...6 Compressor start and unloaders Fans Injection ON Alarm on DO15 Digital inputs DI1 DI18 Compressor safety inputs Fan safety input External main switch start stop HP safety switch LP safety switch Nig...

Page 21: ...condensing pressure Pc has been violated 3K below safety limit High pressure Pc Critical HP safety switch cutout High safety limit for external high pressure switch has been violated DI input HP switc...

Page 22: ...oid earth fault current Use double insulated transformer The secondary side must not be earthed Obtain 0 10 volts from terminals N and AO1 respectively N and AO2 PAY ATTENTION TO THE POLARITY of N Mod...

Page 23: ...riod times as PWM per 100 capacity is delivered when cooling takes place for the whole period An off time is required by the bypass valve within the period and an on time is also permitted There is no...

Page 24: ...remaining 50 100 for the unloader The unloader is connected to DO5 or DO6 Stream 6 The compressor capacity is distributed by up to 33 for one relay and the remaining 33 100 for the unloader The unload...

Page 25: ...ed Display output For type MMIGRS2 Data communication Modbus for AK SM 800 Environments 20 60 C During operations 40 70 C During transport 20 80 Rh not condensed No shock influence vibrations Enclosur...

Page 26: ...amage poor installation or site conditions can give rise to malfunctions of the control system and ultimately lead to a plant breakdown Every possible safeguard is incorporated into our products to pr...

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