Danfoss ADAP-KOOL AK-PC 651 User Manual Download Page 21

User Guide 

|

 Capacity Controller, AK-PC 651

RS8HA102 | 21

© Danfoss | ADAP-KOOL® | 2015.10  

Alarm list

Alarm text

Reason

Priority 

setting

Default 

value

General alarms
Standby mode (Main sw. OFF) Alarm when control is stopped by internal or external Main Switch (DI input "Main Switch")

Standby mode

Normal

Po sensor error

Pressure transmitter signal from Po defective

Sensor error

Normal

S4 sensor error

Temperature signal from S4 media temp. sensor defective

Ss sensor error

Temperature signal from Ss suction gas temp. defective

Sd sensor error

Temperature signal from Sd discharge gas temp. Sd defective

Pc sensor error

Pressure transmitter signal from Pc defective

S7 sensor error

Temperature signal from S7 media sensor on condenser defective

Sc3 sensor error

Temperature signal from Sc3 air on condenser defective

Sd Comp. 1 sensor error

Temperature signal from "Sd comp. 1" discharge gas temp. on digital scroll/Stream compressor is 

defective

Saux - sensor error

Temperature signal from Saux thermostat sensor is defective

Refrigerant not selected

Alarm if no refrigerant has been selected

Refrigerant not set

Normal

Output in manual mode

An output is set in manual mode

Output in MAN mode

Normal

IO configuration error

Not all inputs and output functions have been assigned to hardware Inputs or outputs*

(can not be set)

Normal

GA1 - "Alarm text"

Alarm on general alarm input DI 1 (DI input "Gen. Alarm 1 - alarm text depend upon configured text)

General alarm 1

Normal

GA2 - "Alarm text"

Alarm on general alarm input DI 2 (DI input "Gen. Alarm 2 - alarm text depend upon configured text)

General alarm 2

Normal

GA3 - "Alarm text"

Alarm on general alarm input DI 3 (DI input "Gen. Alarm 3 - alarm text depend upon configured text)

General alarm 3

Normal

Suction  alarms
Po Low suction pressure

Minimum safety limit for suction pressure Po has been violated

Low pressure Po

Normal

LP  safety switch cut out

Low safety limit for external low pressure switch has been violated (DI input "LP switch")

Po High suction pressure

High alarm limit for Po has been exceeded

High pressure Po

Critical

Ss High superheat

Superheat in suction line too high (measured by Po and Ss)

Superheat

Normal

Ss Low superheat

Superheat in suction line too low (measured by Po and Ss)

Sd High discharge temp.

Safety prevention limit for Sd discharge temperature has been exceeded (10K below safety limit)

High disch. temp.Sd

Critical

Comp. 1 High disch. temp

Safety limit for discharge gas temperature of digital scroll/Stream compressor has been exceeded

Compressor safety

Normal

Compressor 1-10 safety cut 

out

Compressor no. 1-10 has been cut out on general safety input (DI input "Comp.1-10 safety")

Condenser alarms
Pc High condensing pressure

High prevention safety limit for condensing pressure Pc has been violated (3K below safety limit)

High pressure Pc

Critical

HP safety switch cutout

High safety limit for external high pressure switch has been violated (DI input "HP switch")

Common fan safety cut out

A Fan is reported defective via common safety input (DI input "Fan safety")

Fan safety

Normal

Fan 1 -8 safety cut out

Fan no. 1-8 is reported defective via individual safety input (DI input "Fan 1-8 safety")

* The alarm "IO configuration error" is activated if not all IO functions have been assigned to a hardware Input or output.

Often the reason is that too many functions have been selected via the configuration of the controller. 

Go to the menu point "Main menu => IO status => IO summary".

In this screen you can see if you have configured too many functions of a certain type - indicated by an exclamation mark " ! "

Please refer to the screen example, were too many DO functions have been configured.

Solve the problem by adapting the DO functions to the max. No of DO outputs.

Sensor alarms

Sensor alarms shut off automatically when the sensor has been O.K. for 10 minutes. 

If you have corrected the sensor error and want to perform a manual, forced removal of the alarm, go to the “Alarm detail display”

Press and hold the “X” key for 2 seconds here.

ERR31 

Alarm on the external display - MMIGRS2

If the communication to the display is not carried out correctly, it will send an “ERR31” error  

notification. 

This may be caused by the displayed terminations not being installed, or that there have been  

interruptions in data communication during the time when the display retrieves the basic  

information from the controller. 

Once the terminations have been inspected, you should then check the software version of the 

external display. This is done by holding down the Enter key and and the X key for 5 seconds, until 

the Bios menu appears. Next, press the X key and read off the software version in the bottom right 

corner. The software version must be 1.13 or newer. 

Once the display’s software version has been checked, check the display’s settings as follows:
1. Hold the Enter key and the X key down for 5 seconds, until the Bios menu appears. 
2. Select the “MCX selection” menu 
  - Select the “Clear UI” line and press Enter
  - Select the “Autodetect” line and press Enter
3. Press the X key to return to the Bios menu
4. Select the “COM selection” menu 
  - Select the “CAN” line and press Enter 
5. Press the X key to return to the Bios menu 
6. Select the “Start up mode” menu
  - Select the “Remote application” line and press Enter 
7. Press the X key to return to the Bios menu 

8. Select the “CAN” menu 
  - Select the “Baudrate” line and then select the “Autobaud” setting and press Enter
  - Select the “Node ID” line and set the value to 126 and press Enter
9. Press the X key to return to the Bios menu 
10. Select the “Application” menu and press Enter. 

The display will once again retrieve data from the controller. This process will take  

about 5 minutes.

Summary of Contents for ADAP-KOOL AK-PC 651

Page 1: ...Capacity controller AK PC 651 User Guide ADAP KOOL Refrigeration Control System...

Page 2: ...matic safety control day night signal etc Relay outputs max 13 pcs Connection of compressors condenser fans Solid state outputs max 2 pcs Control of capacity valve on a Copeland digital scroll Control...

Page 3: ...one the control ler will cut out or cut in the next compressor in the sequence When further capacity is either cut out or cut in the capacity from the regulating compressor will be modified accordingl...

Page 4: ...of the following functions Fixed reference Variable reference which follows the outdoor temperature When the outdoor temperature drops the reference will drop by a corresponding amount This variable...

Page 5: ...scroll a Copeland stream or Bitzer CRII the capacity will be increased so that the compressor can cool down itself The compressors will be stopped if the temperature reaches the set max temperature va...

Page 6: ...n groups and 1 condenser group Each of the 3 rows above is continued with three additional displays The arrow in the top corner of the display shows the way to the next display in the same area of ope...

Page 7: ...y None Main Menu The first setting is the Plant type When the Plant type has been selected it will al low several settings to be made For example Continue to the next menus All settings are explained...

Page 8: ...s Device for configuration of compressor and condenser Select pressure or saturation temperature Can be set during initial set up and must not be subsequently changed Temp press Fac Saturated Night si...

Page 9: ...suction gas temperature can be read here Superheat The measured superheat can be read here Day Night status The status of the day night function can be read here Load shed The status of the load shed...

Page 10: ...0 s Fac 120 s Configuration Configuration Control sensor Select the regulating sensor for the suction circuit Pressure transmitter Po Media temperature sensor S4 brine regulation Po is used for safety...

Page 11: ...ed AI demand Yes No Fac No Ss suction superheat Monitoring of superheat Define whether a signal from a common Ss sensor on the suction line should be received AI demand Yes No Fac No Injection ON fct...

Page 12: ...Compressor service Compressor service Comp 1 out of service The compressor can be taken out of operation so that the controller regulates without this compressor No Normal regulation Yes Regulating i...

Page 13: ...uency converter Step on off control of fans will be via relays Variable step The signals are parallel so external wiring can switch over to step e g if the frequency converter fails AO demand Step Spe...

Page 14: ...is measured in the suction line by Po and Ss Min 0 K Max 20 K Fac 0 K Superheat Max lim Alarm limit for excess superheating Min 20 K Max 80 K Fac 80 K Superheat delay Delay time before alarm is gener...

Page 15: ...t Set the output to thermostat AI demand Yes No Fac No Thermostat cut in Here set the temperature value at which the thermostat will cut in Min 50 C Max 150 C Fac 5 C Thermostat cut out Here set the t...

Page 16: ...ation value 10 C Pressure sensors Signal type 0 20mA 4 20mA AKS32 1 5V or AKS32R 10 90 ratiometric of 5 V supply voltage Important Current types must be connected to inputs Al 1 6 Current types must b...

Page 17: ...ction is on or off Digital inputs 1 18 Status of on off inputs Here you can see the status of the function alarm Analoge outputs 1 4 Status of analogue outputs Here you can see the size of the output...

Page 18: ...on the next page App no Display Suction group Condenser Speed Digital Scroll Stream CRII 1 step with unloa der Step Speed 17 3C2U FS 3 x 16 2C2U 6F 2 6 15 4C1U FS 4 x 14 3C1U 6F 3 6 13 2C1U 4F 2 4 12...

Page 19: ...gle 8C FS 8 speed C1 C2 C3 C4 C5 C6 C7 C8 Fan VSD Alarm F speed 3 Single 6C FS 6 speed C1 C2 C3 C4 C5 C6 Fan VSD Alarm F speed 2 Single 6C 6F 6 6 C1 C2 C3 C4 C5 C6 Fan 1 Fan 2 Fan 3 Fan 4 Fan 5 Fan 6...

Page 20: ...6 Compressor start and unloaders Fans Injection ON Alarm on DO15 Digital inputs DI1 DI18 Compressor safety inputs Fan safety input External main switch start stop HP safety switch LP safety switch Nig...

Page 21: ...condensing pressure Pc has been violated 3K below safety limit High pressure Pc Critical HP safety switch cutout High safety limit for external high pressure switch has been violated DI input HP switc...

Page 22: ...oid earth fault current Use double insulated transformer The secondary side must not be earthed Obtain 0 10 volts from terminals N and AO1 respectively N and AO2 PAY ATTENTION TO THE POLARITY of N Mod...

Page 23: ...riod times as PWM per 100 capacity is delivered when cooling takes place for the whole period An off time is required by the bypass valve within the period and an on time is also permitted There is no...

Page 24: ...remaining 50 100 for the unloader The unloader is connected to DO5 or DO6 Stream 6 The compressor capacity is distributed by up to 33 for one relay and the remaining 33 100 for the unloader The unload...

Page 25: ...ed Display output For type MMIGRS2 Data communication Modbus for AK SM 800 Environments 20 60 C During operations 40 70 C During transport 20 80 Rh not condensed No shock influence vibrations Enclosur...

Page 26: ...amage poor installation or site conditions can give rise to malfunctions of the control system and ultimately lead to a plant breakdown Every possible safeguard is incorporated into our products to pr...

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