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4 Preparation

Installation and operation manual

7

4BY1
Air-cooled refrigeration condensing unit
4P495373-1 – 2017.07

b

Refrigerant piping

c

Indoor unit (Blower coil)

d

Indoor unit (Showcase)

3.3

About the indoor units

NOTICE

To be sure your system setup (outdoor unit+indoor unit(s))
will  work,  you  have  to  consult  the  latest  technical
engineering data for ZEAS condensing unit.

The  ZEAS  condensing  unit  can  be  combined  with  several  types  of
third party indoor units and is intended for R410A use only.

When installing indoor units, mind the following:

Expansion  valve

.  Install  an  R410A  expansion  valve  on  each

indoor unit. Insulate the feeler block of the expansion valve.

INFORMATION

▪ Install  either  a  mechanical  thermostatic  expansion

valve, or an electronic expansion valve (proportional or
pulse type).

▪ When  installing  a  pulse-type  electronic  expansion

valve,  make  sure  to  protect  the  piping  from  pressure
waves caused by the opening and closing of the valve.
The  installation  of  a  pulse  type  expansion  valve  is  the
responsibility of the installer.

For  more  information,  see 

"4.2.6  To  select  the  expansion  valve"  on

page 8

.

Solenoid  valve

.  Install  an  R410A  solenoid  valve  (with  an

operating differential pressure of 3.5 MPa [35 bar] or more) on the
primary side of the expansion valve for each indoor unit.

Filter

.  Install  a  filter  on  the  primary  side  of  the  solenoid  valve  for

each  indoor  unit.  Determine  the  filter  mesh  count  based  on  the
size specified by the solenoid valve and the expansion valve being
used.

Refrigerant  flow

.  Route  the  path  to  the  indoor  unit  heat

exchanger so that the refrigerant flow is from top to bottom.

Defrosting type

. Use either off-cycle defrosting or electric heater

defrosting models. Do NOT use hot-gas defrosting models.

3.3.1

About reusing existing indoor heat
exchangers

In  some  cases  you  may  reuse  existing  indoor  heat  exchangers,  in
other cases not.

Reuse NOT allowed

You may not reuse existing indoor heat exchangers in the following
cases:

▪ When  the  design  pressure  is  insufficient.  Minimum  design

pressure = 2.5 MPa or 25 bar

▪ When the path to the heat exchanger has been routed so that the

flow of refrigerant is from bottom to top.

▪ When the copper piping or fan is corroded.

▪ When  the  heat  exchanger  is  contaminated.  Foreign  materials

(including oils for fabrication) must be ≤30 mg/10 m.

Reuse allowed

In  other  cases  than  above,  you  may  reuse  existing  indoor  heat
exchangers.  However,  if  the  old  condensing  unit  did  NOT  use  the
same  refrigerant  (R410A)  and  the  same  oil  (FVC68D)  as  the  new
one,  you  must  clean  the  heat  exchanger  tubes  to  remove  any
residue.

If the old condensing unit did NOT use the same refrigerant (R410A)
as  the  new  one,  make  sure  the  expansion  valve  is  compatible  with
R410A.

4

Preparation

4.1

Preparing the installation site

4.1.1

Installation site requirements of the
outdoor unit

Mind the spacing guidelines. See the "Technical data" chapter, and
the figures on the inside of the front cover.

CAUTION

Appliance not accessible to the general public, install it in a
secured area, protected from easy access.

This  unit,  both  indoor  and  outdoor,  is  suitable  for
installation 

in 

commercial 

and 

light 

industrial

environment.

NOTICE

This  equipment  is  compliant  with  Class  A  of  EN55032/
CISPR  32.  In  a  residential  environment  this  equipment
may cause radio interference.

INFORMATION

The sound pressure level is less than 70 dBA.

4.2

Preparing refrigerant piping

4.2.1

About reusing existing piping

In some cases you may reuse existing piping, in other cases not.

Reuse not allowed

You may not reuse existing piping in the following cases:

▪ When  the  compressor  in  the  old  installation  had  problems

(example: breakdown). 

Possible consequence: 

oxidised coolant

oil, scale residue and other adverse effects.

▪ When  the  indoor  and  outdoor  units  were  disconnected  from  the

piping  for  a  long  time. 

Possible  consequence: 

water  and  dirt  in

the piping.

▪ When the copper piping is corroded.

Reuse allowed

In  other  cases  than  above,  you  may  reuse  existing  piping  but  keep
the following in mind:

Item

Description

Piping diameter

Must comply with requirements. See

"4.2.2 Refrigerant piping requirements" on
page 8

.

Piping material

Piping length and
height difference

Piping insulation

If deteriorated, must be replaced.

Must comply with requirements. See To
insulate the refrigerant piping.

Welded connections

Must be checked for gas leaks.

Cleaning piping

If the old condensing unit did NOT use the
same refrigerant (R410A) and the same oil
(FVC68D) as the new one, you must clean
the piping to remove any residue.

Summary of Contents for LRMEQ3BY1

Page 1: ...Installation and operation manual Air cooled refrigeration condensing unit English Installation and operation manual Air cooled refrigeration condensing unit LRMEQ3BY1 LRMEQ4BY1...

Page 2: ...1700 1000 500 HU a b 100 100 c d e eB eD A B C D E HB HD A B C 200 300 1000 A B C E 200 300 1000 1000 500 D 1000 D E 1000 1000 500 B D HD HU 300 1000 HD HU 250 1500 HU HD HU 300 1500 B D E HB HD HB H...

Page 3: ...ktiver med senere ndringer Direktiv med f retagna ndringar Direktiver med foretatte endringer Direktiivej sellaisina kuin ne ovat muutettuina v platn m zn n Smjernice kako je izmijenjeno ir nyelv ek s...

Page 4: ...vastaava kyll stysl mp tila M C Kylm aine N Varmuuspainelaitteen asetus P bar Valmistusnumero ja valmistusvuosi katso mallin nimikilpi Maxim ln p pustn tlak PS K bar Minim ln maxim ln p pustn teplota...

Page 5: ...label 16 5 6 Connecting the electrical wiring 17 5 6 1 Field wiring Overview 17 5 6 2 Guidelines when knocking out knockout holes 18 5 6 3 Guidelines when connecting the electrical wiring 18 5 6 4 To...

Page 6: ...accessories from the outdoor unit 1 Remove the service cover See 5 1 1 To open the outdoor unit on page 9 2 Remove the accessories a 1 b 1 c 1 d 1 a 1 b 1 c 1 d 1 e 1 f 1 g 1 a General safety precaut...

Page 7: ...to top When the copper piping or fan is corroded When the heat exchanger is contaminated Foreign materials including oils for fabrication must be 30 mg 10 m Reuse allowed In other cases than above yo...

Page 8: ...e diameter of the outdoor unit stop valve 15 9 mm to that of the field piping 19 1 mm B C b c Piping between piping branching Use diameters depending on the total capacity of the indoor units connecte...

Page 9: ...The operation switch is located in the switchbox see illustration below R E M O T E OFF O N The operation switch can be set to the following three positions Operation switch setting Function OFF Unit...

Page 10: ...ng the paint field supply 4 Attach the cable s ends Tighten those ends 5 3 Connecting the refrigerant piping DANGER RISK OF BURNING 5 3 1 Using the stop valve and service port To handle the stop valve...

Page 11: ...w Check for refrigerant leaks after tightening the service port cover NOTICE Thread locking fluid Before reattaching the service port cover apply thread locking fluid to the screw thread NOT to the co...

Page 12: ...the unit without a dryer installed Possible consequence Equipment malfunction Install a dryer on the liquid piping Dryer type 80 g 100 molecular sieve equivalent DML083 DML083S Danfoss made Where how...

Page 13: ...example a to prevent snow and small animals from entering the system a WARNING Provide adequate measures to prevent that the unit can be used as a shelter by small animals Small animals that make con...

Page 14: ...ion of the system higher than the design pressure of the indoor unit 2 Test for leaks by applying a bubble test solution to all piping connections 3 Discharge all nitrogen gas NOTICE Make sure to use...

Page 15: ...e stop valve g Gas line stop valve A Valve A B Valve B C Valve C 2 Open valves B and C 3 Pre charge refrigerant until the determined additional refrigerant amount is reached or pre charging is not pos...

Page 16: ...to charge the unit even if the opening of the liquid line stop valve is adjusted If this is the case replace the cylinder with one that has more refrigerant remaining If the piping length is long repl...

Page 17: ...1M S1T Y1S Ry 0 S2T NC TeS1 No T1 T1 E1H t Ry0 t Ry 1 K1M S1T H1P P1 P2 W1 C C1 R X3M X1M L2 N L1 L3 B X2M A D C F1 F2 Ry 0 Ry 0 K1M Ry 0 Ry 0 Ry 0 K1M Ry 1 Y1S 3D111889 A e c a b i j k h f b d B B b...

Page 18: ...es when knocking out knockout holes NOTICE Precautions when making knockout holes Avoid damaging the casing After making the knockout holes we recommend you remove the burrs and paint the edges and ar...

Page 19: ...power supply is pulled loose from the stress relief NOTICE Never connect the power supply to terminal blocks X2M or X3M Otherwise the entire system may break down NOTICE Output signals The outdoor un...

Page 20: ...de 1 and 2 Mode Description Mode 1 monitoring settings Mode 1 can be used to monitor the current situation of the outdoor unit Some field setting contents can be monitored as well Mode 2 field setting...

Page 21: ...information See 6 1 7 Mode 1 and default situation Monitoring settings on page 21 Example 7 LEDs display Mode 1 See 8 1 1 To display the error codes of the latest malfunctions on page 24 6 1 6 To use...

Page 22: ...ating temperature during low noise operation With this setting the target evaporating temperature set with settings 2 0 and 2 1 can be corrected for low noise operation see setting 2 18 default 1 C 2...

Page 23: ...nsulation test of the main power circuit Using a megatester for 500 V check that the insulation resistance of 2 M or more is attained by applying a voltage of 500 V DC between power terminals and eart...

Page 24: ...ly completed normal operation is possible 7 3 3 Correcting after abnormal completion of the test run The test operation is only completed if no malfunction occurs In case of a malfunction perform corr...

Page 25: ...t the switch properly Replace defective component Outdoor fan motor signal failure Abnormal position of signal of 1 fan motor 4 Caution Abnormal fan motor signal circuit error Broken short or disconne...

Page 26: ...acle E in the direction of obstacle D HU Height of the unit HB HD Height of obstacles B and D 1 Seal the bottom of the installation frame to prevent discharged air from flowing back to the suction sid...

Page 27: ...microcurrent 1 mA 12 V DC For instructions on how to use the remote switch refer to the technical engineering data 7 The initial state of SW1 is open normal mode To activate low noise mode close the...

Page 28: ...result in injury Water pressure Check whether the water pressure is above 1 bar If it is lower add water 12 1 About the refrigerant This product contains fluorinated greenhouse gases Do NOT vent gase...

Page 29: ...make sure the air can flow freely Malfunction Measure The system operates but cooling is insufficient Check if air inlet or outlet of outdoor or indoor unit is not blocked by obstacles Remove any obs...

Page 30: ...it fan does not spin During operation The speed of the fan is controlled in order to optimise product operation 14 Relocation Contact your dealer for removing and reinstalling the total unit Moving un...

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Page 32: ...4P495373 1 2017 07 Copyright 2016 Daikin 4P495373 1 0000000T...

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