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4 Preparation

Installation and operation manual

8

4BY1

Air-cooled refrigeration condensing unit

4P495373-1 – 2017.07

4.2.2

Refrigerant piping requirements

NOTICE

Refrigerant  R410A  requires  strict  cautions  for  keeping  the
system clean and dry. Foreign materials (including mineral
oils  or  moisture)  should  be  prevented  from  getting  mixed
into the system.

NOTICE

The  piping  and  other  pressure-containing  parts  shall  be
suitable  for  refrigerant.  Use  phosphoric  acid  deoxidised
seamless copper for refrigerant.

▪ Foreign materials inside pipes (including oils for fabrication) must

be ≤30 mg/10 m.

4.2.3

Refrigerant piping material

Piping material:

 Phosphoric acid deoxidised seamless copper.

Piping temper grade and thickness:

Outer diameter

(Ø)

Temper grade

Thickness (t)

(a)

6.4 mm (1/4")

9.5 mm (3/8")

12.7 mm (1/2")

Annealed (O)

≥0.80 mm

t

Ø

15.9 mm (5/8")

Annealed (O)

≥0.99 mm

19.1 mm (3/4")

Half hard (1/2H)

≥0.80 mm

(a)

Depending on the applicable legislation and the unit's
maximum working pressure (see "PS High" on the unit
name plate), larger piping thickness might be required.

4.2.4

To select the piping size

Determine  the  proper  size  using  the  following  tables  and  reference
figure (only for indication).

F

A

1

2

3

3

d1

e

B

d2

C

c

D1

E

f

D2

b

a

H

2

1

Outdoor unit

2

Indoor unit (Showcase)

3

Indoor unit (Blower coil)

A~F

Liquid piping

a~f

Gas piping

H

Height difference outdoor-indoor

In  case  the  required  pipe  sizes  (inch  sizes)  are  not  available,  it  is
also allowed to use other diameters (mm sizes), taken the following
into account:

▪ Select the pipe size nearest to the required size.

▪ Use  the  suitable  adapters  for  the  change-over  from  inch  to  mm

pipes (field supply).

▪ The  additional  refrigerant  calculation  has  to  be  adjusted  as

mentioned  in 

"5.5.2  To  determine  the  additional  refrigerant

amount" on page 15

.

A/a: Piping between outdoor unit and piping
branching

Liquid piping

Ø9.5 mm

(a)

Gas piping

Ø19.1 mm

(b)

(a)

Same diameter as the connection on the outdoor unit.

(b)

Use the accessory piping to adapt the diameter of the
outdoor unit stop valve (Ø15.9 mm) to that of the field
piping (Ø19.1 mm).

B+C/b+c: Piping between piping branching

Use  diameters  depending  on  the  total  capacity  of  the  indoor  units
connected downstream.

Capacity

Piping outer

diameter

Liquid piping

<4.0 kW

Ø6.4 mm

4.0≤x<8.4 kW

Ø9.5 mm

Gas piping

<1.0 kW

Ø9.5 mm

1.0≤x<6.0 kW

Ø12.7 mm

6.0≤x<8.4 kW

Ø15.9 mm

D~F/d~f: Piping between piping branching and
indoor unit

Use  the  same  diameters  as  the  connections  (liquid,  gas)  on  the
indoor units.

NOTICE

If  only  1  indoor  unit  is  connected  to  the  outdoor  unit,  and
the  connections  on  the  outdoor  unit  are  different  from
those  on  the  indoor  unit,  then  use  the  same  piping
diameter as the connections on the outdoor unit, and install
suitable adapters as near to the indoor unit as possible.

4.2.5

To select refrigerant branch kits

For refrigerant piping branching, it is allowed to use T-joints, Y-joints,
refnet  joints,  and  refnet  headers.  It  is  possible  to  use  a  refrigerant
branching option kit from the table below.

Description

Model name

Refnet header

(a)

KHRQ22M29H

Refnet joint

(b)

KHRQ22M20T

KHRQ22M29T9

(a)

Do NOT connect 2 or more headers in series. For the gas
side choose the refnet header so that the diameter of the
header is equal to the main piping diameter or equal to one
size-up of the main piping diameter.

(b)

Choose the refnet joint so that the incoming and outgoing
piping diameters match with one of the available diameters
of the refnet joint. For more information, see

"4.2.3 Refrigerant piping material" on page 8

 and

"4.2.4 To select the piping size" on page 8

.

INFORMATION

Maximum 8 branches can be connected to a header.

4.2.6

To select the expansion valve

This  unit  has  a  larger  subcooling  ratio  for  the  liquid  refrigerant
compared  to  units  without  a  subcooling  mechanism,  as  the  liquid
refrigerant  is  being  cooled  by  a  double  tube  heat  exchanger
(subcooling  ratio  =  condensing  temperature

liquid  refrigerant

temperature at outdoor unit outlet).

When  selecting  an  expansion  valve  for  the  load  according  to  the
technical information of the expansion valve manufacturer, take into
account the subcooling ratio (K) for the liquid refrigerant in the table
below.

Summary of Contents for LRMEQ3BY1

Page 1: ...Installation and operation manual Air cooled refrigeration condensing unit English Installation and operation manual Air cooled refrigeration condensing unit LRMEQ3BY1 LRMEQ4BY1...

Page 2: ...1700 1000 500 HU a b 100 100 c d e eB eD A B C D E HB HD A B C 200 300 1000 A B C E 200 300 1000 1000 500 D 1000 D E 1000 1000 500 B D HD HU 300 1000 HD HU 250 1500 HU HD HU 300 1500 B D E HB HD HB H...

Page 3: ...ktiver med senere ndringer Direktiv med f retagna ndringar Direktiver med foretatte endringer Direktiivej sellaisina kuin ne ovat muutettuina v platn m zn n Smjernice kako je izmijenjeno ir nyelv ek s...

Page 4: ...vastaava kyll stysl mp tila M C Kylm aine N Varmuuspainelaitteen asetus P bar Valmistusnumero ja valmistusvuosi katso mallin nimikilpi Maxim ln p pustn tlak PS K bar Minim ln maxim ln p pustn teplota...

Page 5: ...label 16 5 6 Connecting the electrical wiring 17 5 6 1 Field wiring Overview 17 5 6 2 Guidelines when knocking out knockout holes 18 5 6 3 Guidelines when connecting the electrical wiring 18 5 6 4 To...

Page 6: ...accessories from the outdoor unit 1 Remove the service cover See 5 1 1 To open the outdoor unit on page 9 2 Remove the accessories a 1 b 1 c 1 d 1 a 1 b 1 c 1 d 1 e 1 f 1 g 1 a General safety precaut...

Page 7: ...to top When the copper piping or fan is corroded When the heat exchanger is contaminated Foreign materials including oils for fabrication must be 30 mg 10 m Reuse allowed In other cases than above yo...

Page 8: ...e diameter of the outdoor unit stop valve 15 9 mm to that of the field piping 19 1 mm B C b c Piping between piping branching Use diameters depending on the total capacity of the indoor units connecte...

Page 9: ...The operation switch is located in the switchbox see illustration below R E M O T E OFF O N The operation switch can be set to the following three positions Operation switch setting Function OFF Unit...

Page 10: ...ng the paint field supply 4 Attach the cable s ends Tighten those ends 5 3 Connecting the refrigerant piping DANGER RISK OF BURNING 5 3 1 Using the stop valve and service port To handle the stop valve...

Page 11: ...w Check for refrigerant leaks after tightening the service port cover NOTICE Thread locking fluid Before reattaching the service port cover apply thread locking fluid to the screw thread NOT to the co...

Page 12: ...the unit without a dryer installed Possible consequence Equipment malfunction Install a dryer on the liquid piping Dryer type 80 g 100 molecular sieve equivalent DML083 DML083S Danfoss made Where how...

Page 13: ...example a to prevent snow and small animals from entering the system a WARNING Provide adequate measures to prevent that the unit can be used as a shelter by small animals Small animals that make con...

Page 14: ...ion of the system higher than the design pressure of the indoor unit 2 Test for leaks by applying a bubble test solution to all piping connections 3 Discharge all nitrogen gas NOTICE Make sure to use...

Page 15: ...e stop valve g Gas line stop valve A Valve A B Valve B C Valve C 2 Open valves B and C 3 Pre charge refrigerant until the determined additional refrigerant amount is reached or pre charging is not pos...

Page 16: ...to charge the unit even if the opening of the liquid line stop valve is adjusted If this is the case replace the cylinder with one that has more refrigerant remaining If the piping length is long repl...

Page 17: ...1M S1T Y1S Ry 0 S2T NC TeS1 No T1 T1 E1H t Ry0 t Ry 1 K1M S1T H1P P1 P2 W1 C C1 R X3M X1M L2 N L1 L3 B X2M A D C F1 F2 Ry 0 Ry 0 K1M Ry 0 Ry 0 Ry 0 K1M Ry 1 Y1S 3D111889 A e c a b i j k h f b d B B b...

Page 18: ...es when knocking out knockout holes NOTICE Precautions when making knockout holes Avoid damaging the casing After making the knockout holes we recommend you remove the burrs and paint the edges and ar...

Page 19: ...power supply is pulled loose from the stress relief NOTICE Never connect the power supply to terminal blocks X2M or X3M Otherwise the entire system may break down NOTICE Output signals The outdoor un...

Page 20: ...de 1 and 2 Mode Description Mode 1 monitoring settings Mode 1 can be used to monitor the current situation of the outdoor unit Some field setting contents can be monitored as well Mode 2 field setting...

Page 21: ...information See 6 1 7 Mode 1 and default situation Monitoring settings on page 21 Example 7 LEDs display Mode 1 See 8 1 1 To display the error codes of the latest malfunctions on page 24 6 1 6 To use...

Page 22: ...ating temperature during low noise operation With this setting the target evaporating temperature set with settings 2 0 and 2 1 can be corrected for low noise operation see setting 2 18 default 1 C 2...

Page 23: ...nsulation test of the main power circuit Using a megatester for 500 V check that the insulation resistance of 2 M or more is attained by applying a voltage of 500 V DC between power terminals and eart...

Page 24: ...ly completed normal operation is possible 7 3 3 Correcting after abnormal completion of the test run The test operation is only completed if no malfunction occurs In case of a malfunction perform corr...

Page 25: ...t the switch properly Replace defective component Outdoor fan motor signal failure Abnormal position of signal of 1 fan motor 4 Caution Abnormal fan motor signal circuit error Broken short or disconne...

Page 26: ...acle E in the direction of obstacle D HU Height of the unit HB HD Height of obstacles B and D 1 Seal the bottom of the installation frame to prevent discharged air from flowing back to the suction sid...

Page 27: ...microcurrent 1 mA 12 V DC For instructions on how to use the remote switch refer to the technical engineering data 7 The initial state of SW1 is open normal mode To activate low noise mode close the...

Page 28: ...result in injury Water pressure Check whether the water pressure is above 1 bar If it is lower add water 12 1 About the refrigerant This product contains fluorinated greenhouse gases Do NOT vent gase...

Page 29: ...make sure the air can flow freely Malfunction Measure The system operates but cooling is insufficient Check if air inlet or outlet of outdoor or indoor unit is not blocked by obstacles Remove any obs...

Page 30: ...it fan does not spin During operation The speed of the fan is controlled in order to optimise product operation 14 Relocation Contact your dealer for removing and reinstalling the total unit Moving un...

Page 31: ......

Page 32: ...4P495373 1 2017 07 Copyright 2016 Daikin 4P495373 1 0000000T...

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