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10

Table 2

Refer to “Table 2” to determine the proper tightening torque.

Not recommendable but in case of emergency

You must use a torque wrench but if you are obliged to install the unit without a torque wrench, you may
follow the installation method mentioned below. (Table 3)
When you keep on tightening the flare nut with a spanner, there is a point where the tightening torque 
suddenly increases. From that position, further tighten the flare nut the angle shown below: (Table 3)

After the work is finished, make sure to check that there is no gas leak.

Table 3

CAUTION

CAUTION TO BE TAKEN WHEN BRAZING REFRIGERANT PIPING

“Do not use flux when brazing refrigerant piping. Therefore, use the phosphor copper brazing filler metal 
(BCuP-2: JIS Z 3264/B-Cu93P-710/795: ISO 3677) which does not require flux.”
(Flux has extremely harmful influence on refrigerant piping systems. For instance, if the chlorine based flux is 
used, it will cause pipe corrosion or, in particular, if the flux contains fluorine, it will damage the refrigerant oil.)

When brazing the refrigerant piping, only begin brazing after having carried out nitrogen substitution 
(NOTE 1) or while inserting nitrogen into the refrigerant piping (NOTE 2). Once this is done, connect the 
indoor unit with a flared or a flanged connection.

NOTES

1.

Refer to the “Manual for Multi Installation for Buildings” for directions on how to carry out nitrogen 
substitution. (Inquire with your dealer.)

2.

Nitrogen should be set to 0.02 Mpa (0.2 kg/cm

2

) with a pressure-reducing valve if brazing while inserting 

nitrogen into the piping. 

(Refer to Fig. 14)

Pipe size

Further tightening angle

Recommended arm length of tool

φ

 6.4 (1/4”)

60 to 90 degrees

Approx. 150mm

φ

 9.5 (3/8”)

60 to 90 degrees

Approx. 200mm

φ

12.7 (1/2”)

30 to 60 degrees

Approx. 250mm

φ

15.9 (5/8”)

30 to 60 degrees

Approx. 300mm

Type of refrigerant

Applicable model

Flare dimensions A (mm)

R22, R407C

FAY-LVE

FAYP-LV1

R410A

FAQ-BUV1B

Pipe size Tightening torque

R0.4-0.8

A

90

0

0.5

0

 

45

0

2

0

14.2-17.2 N • m (144-175kgf • cm)

32.7-39.9 N • m (333-407kgf • cm)

49.5-60.3 N • m (505-615kgf • cm)

61.8-75.4 N • m (630-769kgf • cm)

97.2-118.8 N • m (991-1211kgf • cm)

φ

6.4(1/4”)

φ

9.5(3/8”)

φ

12.7(1/2”)

φ

15.9(5/8”)

φ

19.1(3/4”)

Flare

8.6 – 9.0

12.6 – 13.0

15.8 – 16.2

19.0 – 19.4

23.3 – 23.7

8.7 – 9.1

12.8 – 13.2

16.2 – 16.6

19.3 – 19.7

Refrigerant piping

Part to be 
brazed

Taping

Pressure-reducing valve

hands valve

Nitrogen

Fig. 14

Nitrogen

01_EN_3P083811-3T.fm  Page 10  Friday, September 3, 2004  10:17 AM

Summary of Contents for FAY71LVE

Page 1: ...RUCTIONS AVANT L INSTALLATION CONSERVER CE MANUEL A PORTEE DE MAIN POUR REFERENCE ULTERIEURE LEA CUIDADOSAMENTE ESTAS INSTRUCCIONES ANTES DE INSTALAR GUARDE ESTE MANUAL EN UN LUGAR A MANO PARA LEER EN...

Page 2: ...ller andra normgivande dokument under f ruts ttning att anv ndning sker i verensst mmelse med v ra instruktioner respektive utstyr er i overensstemmelse med f lgende standard er eller andre normgivend...

Page 3: ...s documento s normativo s desde que estes sejam utilizados de acordo com as nossas instru es overholder f lgende standard er eller andet andre retningsgivende dokument er forudsat at disse anvendes i...

Page 4: ...ion work Do not try to install the machine yourself Improper installation may result in water leakage electric shocks or fire Perform installation work in accordance with this installation manual Impr...

Page 5: ...ater leakage b where corrosive gas such as sulfurous acid gas is produced Corroding copper pipes or soldered parts may result in refrigerant leakage c near machinery emitting electromagnetic waves Ele...

Page 6: ...he Installation manual included with the remote controllers Table 1 NOTE If the customer wishes to use a remote controller that is not listed above select a suitable remote controller after consulting...

Page 7: ...likely to occur Check Are the indoor and outdoor unit fixed firmly The units may drop vibrate or make noise Is the gas leak test finished It may result in insufficient cooling Is the unit fully insul...

Page 8: ...the paper pattern for installation 3 so refer to it when con sidering the necessity for reinforcing the location 3 The indoor unit may not be directly installed on the wall Use the attached installati...

Page 9: ...r a total of 2 bolts on either side If dealing with concrete use commercially available foundation bolts M8 M10 3 If using the left bottom left right or bottom right positions for the piping cut out t...

Page 10: ...ot to catch the horizontal flaps remove the front grill by pulling in the direction of the arrow Remove the drain plug the insulation tubing and the drain hose from the drain pan and replace Refer to...

Page 11: ...e wiring the units ground wirings Then fix them securely on the refrigerant pipe Seal the piping through hole with putty corking material 9 Push on both bottom edges of the indoor unit using both hand...

Page 12: ...lare suitable for the type of refrigerant Apply ester oil or ether oil around the flare section before connecting To prevent dust moisuture or other foreign matter from infiltrating the tube either pi...

Page 13: ...out nitrogen substitution NOTE 1 or while inserting nitrogen into the refrigerant piping NOTE 2 Once this is done connect the indoor unit with a flared or a flanged connection NOTES 1 Refer to the Man...

Page 14: ...section of the drain hose which is indoors Refer to Fig 17 Make sure the diameter of the piping is the same as the piping hard vinyl chloride nominal diameter 13mm or bigger Insulating tubing tape In...

Page 15: ...r also to WIRING DIAGRAM attached to the unit body For remote controller wiring details refer to the installation manual attached to the remote controller All wiring must be performed by an authorized...

Page 16: ...in case of no protection 2 For European and Asian market Vinyl cord with sheath or cable Insulated thickness 1 mm or more For Australian regular Shield wire Insulated thickness 1 mm or more Wire Size...

Page 17: ...en firmly secure using the included clamp small 5 according to the figure Refer to Fig 20 1 2 3 REMOTE CNTRL TRANSMISSION WIRING F1 F2 P1 P2 Fig 20 In case of using the power supply terminal together...

Page 18: ...round crimp style terminals for connecting wires to the power supply terminal block Refer to Fig 21 If unavailable observe the following points when wiring Do not connect wires of different gauge to t...

Page 19: ...ntroller that suits the indoor unit which has the most functions as attached swing flap 4 For simultaneous operation system connect the remote controller cord to the master unit 1 2 3 P1 P2 1 2 3 P1 P...

Page 20: ...ress setting is necessary Refer to the installation manual attached to the wireless remote controller for setting instructions 9 3 SETTING INDOOR UNIT NUMBER OF SIMULTANEOUS OPERATION SYSTEM When usin...

Page 21: ...to 9 1 to 9 2 for the slave unit 7 Turn off the main power supply switch after 6 8 If there is more than one slave unit repeat steps 4 to 7 9 Detach the remote controller from the slave unit after th...

Page 22: ...l block for remote controller 2 Actuation The following table explains FORCED OFF and ON OFF OPERATIONS in response to Input A 3 How to select FORCED OFF and ON OFF OPERATION Turn the power on and the...

Page 23: ...l display remote controller 1 With the wired remote controller NOTE 1 When the operation stops due to trouble operation lamp flashed and and the error code are indicated on the liquid crystal display...

Page 24: ...ype of indoor or outdoor unit the malfunction code may or may not be displayed Microcomputer normal monitor Transmission normal monitor Details HAP H1P HBP H2P FAY L FAYP L FAQ BUV1B Indoor unit is no...

Page 25: ...ntion outdoor unit Compressor possibly locked LC Transmission malfunction between the outdoor control units inverters outdoor unit P1 Open phase outdoor unit P3 PC board temperature sensor malfunction...

Page 26: ...NIT 2 NOTE 4 3 WIRED REMOTE CONTROLLER 4 CONTROL BOX INDOOR 5 RECEIVER DISPLAY UNIT ATTACHED TO WIRELESS REMOTE CONTROLLER 6 IN CASE OF SIMULTANEOUS OPERATION SYSTEM 7 INDOOR UNIT MASTER 8 INDOOR UNIT...

Page 27: ...T EMITTING DIODE DEFROST ORANGE SELECTOR SWITCH MAIN SUB SELECTOR SWITCH WIRELESS ADDRES SET X15A X35A CONNECTOR FLOAT SWITCH CONNECTOR GROUP CONTROL ADAPTOR SS1 R1T SELECTOR SWITCH MAIN SUB THERMISTO...

Page 28: ...IODE DEFROST ORANGE SELECTOR SWITCH MAIN SUB SELECTOR SWITCH WIRELESS ADDRES SET X15A X35A CONNECTOR FLOAT SWITCH CONNECTOR GROUP CONTROL ADAPTOR SS1 R1T SELECTOR SWITCH MAIN SUB THERMISTOR AIR WIRING...

Page 29: ...AIN SUB SELECTOR SWITCH WIRELESS ADDRES SET X15A X35A CONNECTOR FLOAT SWITCH CONNECTOR GROUP CONTROL ADAPTOR R1T SS1 THERMISTOR AIR SELECTOR SWITCH MAIN SUB WIRING DIAGRAM 2 IN CASE USING CENTRAL REMO...

Page 30: ...0412 HT 3P083811 3U EM02A063D 00_CV_3P083811 3U fm Page 2 Tuesday November 30 2004 4 30 PM...

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