Kampmann KaDeck Installation And Operating Instructions Manual Download

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KaDeck

ceiling cassette

Installation and operating instructions

Keep these instructions in a safe place for future use!

Kampmann.de/installation_manuals

I506 12/19 EN SAP-Nr. 1221711

Summary of Contents for KaDeck

Page 1: ...KaDeck ceiling cassette Installation and operating instructions Keep these instructions in a safe place for future use Kampmann de installation_manuals I506 12 19 EN SAP Nr 1221711...

Page 2: ...ensions of suspended ceiling unit wet cooling 14 3 5 Operating data 15 4 Construction and function 17 4 1 Overview 17 4 2 Brief description 19 4 3 Accessories 20 5 Transport packaging and storage 22 5...

Page 3: ...ting the absolute setpoint temperature or 3K 62 6 17 2 ON OFF Eco Day functions 63 6 17 3 Function of DI2 64 6 17 4 Function of digital outputs V1 and V2 65 6 17 5 Function of multifunctional inputs A...

Page 4: ...instructions and other instructions contained in this manual In addition all local occupational health and safety at work regulations apply as do general safety provisions governing the use of the equ...

Page 5: ...ustomer Service team is available for technical information We are always interested in receiving information and experiences relating to the use of our products which could be of value for improving...

Page 6: ...ration and use The units are only intended to be used for heating and cooling air in frost free and dry rooms Within the room the unit needs to be connected to the building s heating cooling ventilati...

Page 7: ...h dust content Never operate the unit in rooms that contain high temperature gases Never operate the unit in aggressive or corrosive atmospheres e g sea air Never operate the unit above electrical equ...

Page 8: ...educe the risk of injury and damage to property and avoid dangerous situations 2 3 1 Danger from electrical energy Electric current DANGER Risk of fatal injury from electrocution Contact with live par...

Page 9: ...who work on the unit have read and understood these instructions In addition he must also train personnel and inform them of the possible dangers at regular intervals It is the responsibility of the...

Page 10: ...igned tasks and independently recognise possible dangers Installation personnel have all the necessary equipment and tools Caretakers users Caretakers users have been instructed by the manufacturer in...

Page 11: ...von oben Ansicht von oben Unterdeckenger t zweiseitig ausblasend Unterdeckenger t einseitig ausblasend Zwischendeckenger t zweiseitig ausblasend Zwischendeckenger t einseitig ausblasend Vorderansicht...

Page 12: ...ndeckenger t einseitig ausblasend Vorderansicht Vorderansicht Vorderansicht Vorderansicht Ansicht von oben Ansicht von oben Ansicht von oben Ansicht von oben Waterside connections Front view Front vie...

Page 13: ...mm Waterside connections Plan view Plan view Under ceiling unit one sided discharge Under ceiling unit two sided discharge Weights Connections female thread Eurokonus same end connections on right Un...

Page 14: ...ng unit wet cooling one and two sided discharge dimensions in mm Waterside connections Front view Front view Plan view Plan view Suspended ceiling unit one sided discharge Suspended ceiling unit two s...

Page 15: ...Minimum Control voltage V 10 8 6 4 2 10 8 6 4 2 Air volume V m h 635 525 418 308 199 369 297 225 152 79 Power consumption P W 30 27 14 7 5 30 27 14 7 5 Speed n rpm 1100 925 750 575 400 1100 925 750 57...

Page 16: ...m5 Minimum Control voltage V 10 8 6 4 2 10 8 6 4 2 Air volume V m h 565 467 371 274 177 369 297 225 152 79 Power consumption P W 30 27 14 7 5 30 27 14 7 5 Speed n rpm 1100 925 750 575 400 1100 925 750...

Page 17: ...r offices and administration buildings Installation and operating instructions 4 Construction and function 4 1 Overview 1 2 4 5 3 3 Connecting frame Ceiling panel Air outlets Invisible latches Invisib...

Page 18: ...terside and electrical connections are arranged so that no further service hatches are needed on site 7 Fresh air connection all models have possible fresh air supply from above the suspended ceiling...

Page 19: ...is drawn in by the fan located directly downstream of the filter and passes through the copper aluminium heat exchanger Depending on the temperature at which the medium flows through the heat exchange...

Page 20: ...switching LED backlight press turn dial with click stop function individually adjustable basic display integrated day night and week program password protected parameter level for C1 control option al...

Page 21: ...densation standard rail installation only in conjunction with dewpoint sensor and KaControl version included with all KaDeck units with KaControl and dew point monitor Dewpoint monitor only in conjunc...

Page 22: ...mage caused by incorrect transport Units being transported can drop or topple over if transported wrongly This can cause serious material damage Proceed carefully when unloading the equipment on deliv...

Page 23: ...d other damage before they are assembled Therefore do not destroy the packaging and only remove shortly before installation Handling packaging materials Dispose of packaging materials in line with the...

Page 24: ...t Chapter 3 Technical data on page 11 ff The load proof and vibration free position of the unit is guaranteed possibly call in the services of an architect or structural engineer also in connection wi...

Page 25: ...air outlet to avoid the creation of draughts The throw diagrams can help with this Select and position the unit taking into account where people will be standing and sitting If the distance from the w...

Page 26: ...sitions on the ceiling one sided 490 mm x 1050 mm two sided 620 mm x 105 mm Drill position the threaded rods fit the nuts and washers Suspend the unit so that the frame of the unit is positioned just...

Page 27: ...temperature falls below the dew point on the heat exchanger the dew point monitor switches off the cooling valve The dew point monitor does not act as a controller and even if a dew point sensor is us...

Page 28: ...alve and the return shut off valve using an appropriate sealant e g NEO Fermit to the Eurokonus connections on the convector Now the actuator can be fitted and the cable routed to the electrical conne...

Page 29: ...Attach the condensation pump Check whether the plug A the hose B and the air vent C are fitted and sufficiently tightened Check whether the foam tape provides a seal between the fan and fan unit It ma...

Page 30: ...mit etwa 2 Gef lle von der Kassette abgef hrt werden Falls es notwendig wird das Kondensat h her abzuf hren als die integrierte Pumpe dies erm g licht muss das Kondensat in einer bauseitigen Beckenpu...

Page 31: ...er einen bauseitigen 100 mm Flansch erfolgen Dazu wird die Anstanzung an der Oberseite des Ger tes entfernt Bei den Zwischendeckenvarianten ist zudem ein Anschluss von der Seite m glich Hierzu ist das...

Page 32: ...y intended for use indoors e g residential and commercial properties showrooms etc They are not suitable for use in humid environments such as swimming pools or outdoors Protect the products from any...

Page 33: ...technical regulations i e Association of German Electricians VDE DIN and EN standards Accident prevention regulations VBG VBG4 VBG9a DIN VDE 0100 DIN VDE 0105 EN 60730 Part 1 Technical wiring regulat...

Page 34: ...e must be provided additionally when installing the system and when connecting the units in accordance with VDE 0100 and the regulations of each of the respective energy supply companies 6 8 Overview...

Page 35: ...e fan speed adjustment in manual and automatic operating mode including automatic summer winter changeover and a day or week program Fig Electrical connection unit Fig Clock thermostat Electrical cabl...

Page 36: ...al f r Gebl se und Stellantrieb W1 W1 W1 3 3 3 4 3 Q3 1 Q3 24V 24V 6 Q1 Q1 3 2 GND GND 4 I1 I1 1 5 6 5 GND GND 2 Uc GN D 24V 2 3 1 4 N PE L 1 2 3 4 3 1 5 6 Mains power 230 VAC Fuse by others KaDeck 23...

Page 37: ...at can be set by the control unit The KaControl system offers the option of single circuit and multi circuit control and connection to building management control systems via optional interface cards...

Page 38: ...nufacturer in case of any doubt Any use other than the use specified above is deemed not to be correct and proper The operator of the unit is solely responsible for any damage arising as a result of t...

Page 39: ...ntrol large LCD multifunctional display with clearly arranged icons selection of value to be displayed room temperature setpoint offset setpoint automatic LED background lighting large seven segment d...

Page 40: ...the various selection menus Menu selection using function keys Menu selection using the navigator dial Standard view Fan setting Time setting Timer programs Operating modes External ventilation Standa...

Page 41: ...KaController is last used The LED background lighting can be permanently disabled by means of a parameter setting 1 Display of setpoint room temperature 2 Current time 3 Timer program activated 4 Wee...

Page 42: ...s for switching off the control 1 Press the ON OFF button 2 Turn the navigator dial to the left until OFF appears 3 Press and hold down the navigator dial until OFF appears Activating the control Ther...

Page 43: ...or in the standard view Apply the set value by pressing the navigator dial and calling up the standard view 6 10 2 3 Temperature adjustment absolute value Fan setting Time setting Timer programs Opera...

Page 44: ...temperature setpoint A new temperature setpoint can be set by turning the navigator in the standard view Apply the set value by pressing the navigator dial and calling up the standard view 6 10 2 4 Te...

Page 45: ...1 2 3 4 5 as required Pressing the navigator dial in the standard view switches the display to the Fan setting menu You can select the required fan stage Auto 0 1 2 3 4 5 by turning the navigator dia...

Page 46: ...nds Press and hold navigator for 3 seconds Press and hold navigator for 3 seconds Setting to hide the time in the standard view The Timer programs selection menu is automatically called up once the cu...

Page 47: ...trix the Clock symbol is hidden in the standard view Display elements in the Timer programs selection menu ON1 OFF1 ON2 OFF2 MO 6 00 18 00 TU 6 00 18 00 WE 6 00 18 00 TH 6 00 18 00 FR 6 00 18 00 SA 8...

Page 48: ...nput screen Step 2 Turn the navigator dial to select the number of the timer program no 1 or no 2 Press the navigator dial to apply the figure for instance Timer program no 1 and to call up the next i...

Page 49: ...hing on and switching off times entered Step 1 Step 2 Replace the switch on or off time entered by Step 3 Step 4 You can overwrite timer entries at any time either as a block or for each day Only requ...

Page 50: ...t the code 44 by turning the navigator dial and confirm by pressing the navigator dial Now all timer programs and the time are deleted 4 There are 3 options for exiting the Service menu and calling up...

Page 51: ...d operating mode 6 10 2 9 Cooling mode Heating mode changeover Standard view Fan setting Time setting Timer programs Operating modes Press navigator x 1 Press and hold navigator for 3 seconds Press an...

Page 52: ...le KaController alarm table Code Alarm Priority A11 Faulty control sensor 1 A12 Motor fault local stop 2 A13 Room frost protection 3 A14 Condensation alarm 4 A15 General alarm 5 A16 Faulty AI1 AI2 or...

Page 53: ...a KaController to it automatically converts the respective KaControl into the master unit in the control circuit Disconnect the unit prior to embarking on all wiring work Only connect the bus lines to...

Page 54: ...Any motor fault with a KaControl is shown on the KaController by the display A12 When a motor fault has occurred check whether the fan is blocked To eliminate the fault disconnect the unit and remedy...

Page 55: ...fan is switched off A16 Faulty AI1 AI2 or AI3 sensor The sensor alarm is displayed if one of the active sensors does not transmit viable measured values to the KaControl Check the correct wiring of th...

Page 56: ...the same value or higher When laying bus cables avoid the formation of star points for instance in junction boxes Loop the cables through to the units Wrong Star shaped wiring of the bus lines Right...

Page 57: ...ith the wiring diagram and use the KaController to configure the functions The maximum cable length between the master unit and the external potential free contacts is 30 m 6 14 3 External room temper...

Page 58: ...by connecting the KaController The respective KaControl automatically becomes the master unit in the control circuit when a KaController is connected to it A master unit must not necessarily be arran...

Page 59: ...n the control unit to check and possibly adjust the DIP switches The DIP switches are factory set in accordance with the unit configuration Disconnect the control before starting to adjust the DIP swi...

Page 60: ...actory setting DIP3 OFF DIP switch no 4 Cooling heating changeover is set as standard using the KaController Alternatively cooling heating changeover can also be performed by an external switch contac...

Page 61: ...igator for a minimum of 5 seconds or turning the navigator dial to the left until OFF appears 2 Press the navigator dial for a minimum of 10 seconds to call up the Service menu The display shows Para...

Page 62: ...eption of room temperature Alternatively the setpoint can be set in absolute values Parameter P36 is used to configure the setpoint setting Use parameter P01 to configure the base setpoint for the Set...

Page 63: ...the ON OFF key and the timer programs to switch the KaControl on and off Parameter P38 can also be set for the Heating Cooling changeover using clip on sensor function Section 10 3 7 7 17 2 ON OFF Ec...

Page 64: ...tion monitor contact open no frost 8 ON OFF contact closed ON 9 Heating cooling changeover contact closed heating 10 Eco Day mode contact closed day 11 No function contact closed no function 12 Conden...

Page 65: ...1 is permanently assigned The function of the digital output V2 can be configured using parameters Digital output V2 KaDeck have been solely developed as 2 pipe units The output V2 can therefore be pa...

Page 66: ...5 NTC ext room temperature sensor air intake sensor 6 0 100 kOhm fan control 7 0 100 kOhm temperature setpoint 8 0 100 V BMS control heating cooling 9 0 100 V BMS control heating 10 Eco Day mode conta...

Page 67: ...r 2 NTC cold hot water sensor clip on sensor 3 NTC cold water sensor clip on sensor 4 NTC hot water sensor 5 NTC ext room temperature sensor air intake sensor 6 0 100 kOhm fan actuation 7 0 100 kOhm t...

Page 68: ...password code 77 by turning the navigator dial and confirm by pressing the navigator dial 4 L01 is shown on the display and the functional testing of the connected assemblies can start Important The i...

Page 69: ...017 Function of input AI3 0 0 9 0 P018 Raise temperature of cooling setpoint in Eco mode 30 0 255 K 10 30 P019 Lower temperature of heating setpoint in Eco mode 30 0 255 K 10 30 P020 ADC limit coeffic...

Page 70: ...hanging an operating program 0 0 1 0 P058 Sensor calibration sensor AI1 0 99 127 K 10 0 P059 Reserved P060 Reserved P061 Sensor calibration sensor in the KaController 0 99 127 K 10 0 P062 Sensor calib...

Page 71: ...switch on limit for min fan speed 40 0 100 V 10 40 P100 Actuation 0 10V switch on limit for max fan speed 90 0 100 V 10 90 P101 Valve actuation by pulse width modulation of P band in heating mode 15 0...

Page 72: ...r a minimum of 10 seconds The display shows Para and then CODE with the value 000 in sequence 3 Select the password code 11 by turning the navigator dial and confirm by pressing the navigator dial You...

Page 73: ...libration of KaController sensor 0 60 60 C t006 LCD display contrast 15 0 15 t007 BEEP setting 0 BEEP ON 1 BEEP OFF 0 0 1 t008 Password for KaController Parameter menu 11 0 999 t009 Minimum settable s...

Page 74: ...2 1 2 N PE L 1 2 3 GN D AI3 GN D V1 GN D V1 GN D V T x T x GN D AI1 GN D AI2 1 2 N PE L 1 2 3 GN D AI3 GN D V1 GN D V1 GN D V T x T x GN D AI1 Mains power 230 VAC Fuse by others KaDeck Unit no 1 230 V...

Page 75: ...e g ON OFF changeover KaDeck Unit no 1 230 V KaControl KaDeck Unit no 2 230 V KaControl KaDeck Unit no n 230 V KaControl AI RI 20 kOhm AI RI 20 kOhm AI RI 20 kOhm Heating cooling actuator Type 146906...

Page 76: ...23 with BACnet 120 kOhm 120 kOhm Mains power 230 VAC Fuse by others Optional Room sensor Type 3250110 vertical installation e g on a wall in the temperature zone Optional External contact On Off Param...

Page 77: ...es connected in accordance with the electric wiring diagrams Is the protective conductor connected and wired throughout Water side test Is the flow and return pipework properly connected Are the valve...

Page 78: ...switched off Is the dewpoint monitor sensor clean This cannot be cleaned and may need to be replaced in the event of contamination Check filter Check the filter to ensure that it is clean prior to ini...

Page 79: ...s Always follow the procedure described below to prevent accidental restart 7 3 Switching on Switch on the mains voltage Start up the unit using the control unit connected Check the fan speeds by swit...

Page 80: ...the filter replacing as necessary or cleaning Caretaker user Every six months Clean the inside of the unit Caretaker user Every six months Check the water side connections valves and fittings Caretak...

Page 81: ...The following safety instructions apply to all relevant maintenance work CAUTION Risk of injury from sharp metal housing The inner metal of the casing can have sharp edges Wear suitable protective glo...

Page 82: ...operating instructions 8 3 1 Changing filters Switch off unit before opening the intake cover 1 Open the intake cover until the securing catch snaps into place 2 Press the securing hook to the inside...

Page 83: ...t the securing bolts and secure with the securing washer 3 Check water connections and lines for leaks 4 Check that the heat exchanger is clean and clean if necessary Remove dust and deposits Carefull...

Page 84: ...witch by removing the cable tie and allow all water to drain into the container Water will flow from the condensation tray as well as from the float switch Clean the float switch during every service...

Page 85: ...ing applies 1 Immediately switch off the unit with faults that pose an immediate danger to persons or property 2 Determine the cause of the fault 3 Switch off the unit and prevent it from being reconn...

Page 86: ...not switched on Switch on fan at controller User Caretaker Air volume too low Set higher fan speed Filter dirty Replace filter No heating or cooling medium Switch on heating and or cooling system swi...

Page 87: ...dle open sharp edged components carefully Make sure that the workplace is clean and tidy Components and tools stacked loosely or spread around tools represent a source of accidents Dismantle the compo...

Page 88: ...and dispose of other components IMPORTANT NOTE Environmental hazard from incorrect disposal Incorrect disposal can present a hazard to the environment Electrical scrap electronic components lubricants...

Page 89: ...185 0 9 two sided zweiseitig 1 441 2 205 1 6 0 009 28 31 35 41 43 1 1 0 009 28 33 37 41 45 0 014 29 36 40 44 48 2 1 0 014 31 36 40 44 48 below the unfinished ceiling unterhalb der Rohdecke one sided...

Page 90: ...90 3 26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions...

Page 91: ...91 KaDeck 3 26 Versatile air conditioning for offices and administration buildings Installation and operating instructions...

Page 92: ...92 3 26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions...

Page 93: ...93 KaDeck 3 26 Versatile air conditioning for offices and administration buildings Installation and operating instructions...

Page 94: ...94 3 26 KaDeck Versatile air conditioning for offices and administration buildings Installation and operating instructions...

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Page 96: ...riedrich Ebert Str 128 130 49811 Lingen Ems Germany T 49 591 7108 660 F 49 591 7108 173 E export kampmann de W Kampmann eu Kampmann UK Ltd Dial House Govett Avenue Shepperton Middlesex TW17 8AG Great...

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