Installation manual
5
EWLD120~540MBYNN
Condenserless water-cooled water chillers
4PW22686-1
■
Connecting the filter
A field supplied blow down port for flushing fluid and accumu-
lated material from inside the filter can be connected on the filter
end cap.
■
Connecting the counter pipes
Weld the supplied counter pipes to the ends of the water circuit
and connect to the unit with the provided
couplings.
2
Drain taps must be provided at all low points of the system to
permit complete drainage of the circuit during maintenance or in
case of shut down. The drain plug is provided to drain the con-
denser. When doing this, also remove the air plugs (refer to the
outlook diagram).
3
Air vents must be provided at all high points of the system. The
vents should be located at points which are easily accessible for
servicing.
4
Shut-off valves should be provided at the unit so that normal ser-
vicing can be accomplished without draining the system.
5
Vibration eliminators in all water piping connected to the chiller
are recommended to avoid straining the piping and transmitting
vibration and noise.
6
For units in a DICN configuration with common leaving water
control, be sure to foresee an insertion hole for the additional
water temperature sensor. Sensor and sensor holder are
optional parts.
The insertion hole shall be 1/4" GAS female thread and should
be located in the mixed waterflow of the chillers.
Make sure that the sensortip is in the waterflow and that you
have a length of straight pipe (L) of at least 10x the pipe diame-
ter (A) before the sensor.
Choose the position of insertion in a way that the cable length of
the sensor (12 m) is long enough to be attached to the master
PCB.
W
ATER
CHARGE
,
FLOW
AND
QUALITY
To assure proper operation of the unit, the water flow through the
evaporator must be within the operation range as specified in the
table below and a minimum water volume is required in the system.
The minimum water volume v [l] in the system must fullfill the criteria
below:
The water quality must be in accordance with the specifications listed
in the table below.
■
The filter kit supplied with the unit must be
installed in front of the evaporator water inlet by
means of the supplied
couplings as
shown in the figure. The filter has holes of
diameter 1.0 mm and secures the evaporator
against clogging.
■
Improper installation of the supplied filter will
result in severe damage of the equipment
(freezing of the evaporator)
Victaulic
®
Victaulic
®
ØA
L
≥
5 x ØA
>30m
m
>3
0m
m
69m
m
69
m
m
>30m
m
69m
m
Minimum water flow
Maximum water flow
EWLD120
175 l/min
700 l/min
EWLD170
265 l/min
1070 l/min
EWLD240
350 l/min
1400 l/min
EWLD260
400 l/min
1600 l/min
EWLD340
525 l/min
2100 l/min
EWLD400
625 l/min
2500 l/min
EWLD480
700 l/min
2800 l/min
EWLD500
750 l/min
3000 l/min
EWLD540
800 l/min
3200 l/min
v>(Q/2)xt/(Cx
∆
T)
Q
highest cooling capacity of the unit in lowest capacity step within
the range of application (kW)
t
antirecycling timer of unit (AREC)/2(s)=300 s
C
specific heat capacity of the fluidum (kJ/kg°C)=4.186 kJ/kg°C for
water
∆
T
temperature difference between starting and stopping of the
compressor.
∆
T=a+2b+c
(for designation of a, b and c, refer to the operation manual)
NOTE
For units in a DICN configuration, the minimum
required water volume in the system must equal the
biggest required minimum volume of every individual
chiller in the system.
circulating
water
supply
water
tendency if
out of criteria
Items to be controlled
pH
at 25°C
6.8~8.0
6.8~8.0
co
scale
Electrical conductivity
[mS/m]
at 25°C
<40
<30
co
scale
Chloride ion
[mg Cl
–
/l]
<50
<50
corrosion
Sulfate ion
[mg SO
4
2–
/l]
<50
<50
corrosion
M-alkalinity (pH4.8)
[mg CaCO
3
/l]
<50
<50
scale
Total hardness
[mg CaCO
3
/l]
<70
<70
scale
Calcium hardness
[mg CaCO
3
/l]
<50
<50
scale
Silica ion
[mg SiO
2
/l]
<30
<30
scale
Items to be referred to
Iron
[mg
Fe/l]
<1.0
<0.3
co
scale
Copper
[mg Cu/l]
<1.0
<0.1
corrosion
Sulfide ion
[mg S
2–
/l]
not
detectable
not
detectable
corrosion
Ammonium ion
[mg NH
4
+
/l]
<1.0
<0.1
corrosion
Remaining chloride
[mg Cl/l]
<0.3
<0.3
corrosion
Free carbide
[mg CO
2
/l]
<4.0
<4.0
corrosion
Stability index
—
—
co
scale
The water pressure should not exceed the maximum
working pressure of 10 bar.
NOTE
Provide adequate safeguards in the water circuit to
make sure that the water pressure will never exceed
the maximum allowable working pressure.
