background image

The damper position may be set at the unit controller keypad 

(refer to OM 1141 for further detail). During unit operation, the 

damper is driven to the position set at the unit controller. During 

the off cycle, the damper is automatically closed. 

Cabinet Weather Protection

This unit ships from the factory with fully gasketed access 

doors and cabinet caulking to provide weather resistant 

operation. After the unit is set in place, inspect all door gaskets 

for shipping damage and replace if necessary.
Protect the unit from overhead runoff from overhangs or other 

such structures.

 

  

 

Installing Ductwork

On vertical-supply/vertical-return units, if a Daikin roof curb 

is not used, the installing contractor should make an airtight 

connection by attaching field fabricated duct collars to the 

bottom surface of the unit’s duct opening. Do not support the 

total weight of the duct work from the unit.
Use flexible connections between the unit and ductwork to 

avoid transmission of vibration from the unit to the structure.
To minimize losses and sound transmission, design duct work 

per ASHRAE and SMACNA recommendations.
Where return air ducts are not required, connect a sound 

absorbing T or L section to the unit return to reduce noise 

transmission to the occupied space.
Ductwork exposed to outdoor conditions must be built in 

accordance with ASHRAE and SMACNA recommendations 

and local building codes.

  

Table 6: AHRI CFM Ratings

Unit Size

AHRI Rated CFM

Unit Size

AHRI Rated CFM

3

1140

7 .5

2885

4

1550

10

3850

5

1810

12

4620

6

2310

15

4690

Installing Duct Static Pressure Sensor Taps

For all VAV units, duct static pressure taps must be field 

installed and connected to the static pressure sensor 1 (SPS1) 

in the unit. Sensor SPS1 is standard on VAV units and is 

located in the main control panel.
Carefully locate and install the duct static pressure sensing 

tap. Improperly locating or installing the sensing tap causes 

unsatisfactory operation of the entire variable air volume 

system. Below are pressure tap location and installation 

recommendations. The installation must comply with local code 

requirements .

1 . 

Install a tee fitting with a leak-tight removable cap in each 

tube near the sensor fitting. This facilitates connecting a 

manometer or pressure gauge if testing is required.

2 . 

Use different colored tubing for the duct pressure (HI) 

and reference pressure (LO) taps, or tag the tubes. 

Daikin recommends 3/16" ID tubing.

3 . 

Locate the duct pressure (HI) tap near the end of a long 

duct to ensure that all terminal box take-offs along the 

run have adequate static pressure.

4 . 

Locate the duct tap in a nonturbulent flow area of the 

duct. Keep it several duct diameters away from take-off 

points, bends, neckdowns, attenuators, vanes, or other 

irregularities.

5 . 

Use a static pressure tip (Dwyer A302 or equivalent) or 

the bare end of the plastic tubing for the duct tap. (If the 

duct is lined inside, use a static pressure tip device.)

6 . 

Install the duct tap so that it senses only static pressure 

(not velocity pressure). If a bare tube end is used, 

it must be smooth, square (not cut at an angle) and 

perpendicular to the airstream (see 

Figure 8

).

7 . 

Locate the reference pressure (LO) tap near the 

duct pressure tap within the building. If the tap is not 

connected to the sensor, unsatisfactory operation will 

result .

8 . 

Route the tubes through the curb and feed them into the 

unit through the knockout in the bottom of the control 

panel (see 

Figure 7

). Connect the tubes to appropriate 

barbed fittings (on SPS1) in the control panel. (Fittings 

are sized to accept 3/16" ID tubing.)

Figure 7: Wiring Chase  

       

 CAUTION

Transportation, rigging, or maintenance can damage 

the  unit’s  weather  seal.

  Periodically  inspect  the  unit 

for  leakage.  Standing  moisture  can  promote  microbial 

growth,  disease,  or  damage  to  the  equipment  and 

building.

 WARNING

Mold can cause personal injury .

  Materials  such  as 

gypsum  wall  board  can  promote  mold  growth  when 

damp. Such materials must be protected from moisture 

that  can  enter  units  during  maintenance  or  normal 

operation .

Field 

Wiring 

Block 

Behind 

Panel

Utility 

Chase

IM 1125-6 • REBEL ROOFTOPS 10

 

www.DaikinApplied.com

M

eChanICal

 I

nsTallaTIon

DOT-ITB-21-8041-AC

FPID: 437300-3-7B-01

Summary of Contents for DPS003

Page 1: ...1125 6 Group Applied Air Systems Part Number IM 1125 Date September 2014 Rebel Commercial Packaged Rooftop Systems Heating and Cooling Models DPS003 015A R 410A Refrigerant MicroTech III Unit Control...

Page 2: ...p Procedures 33 Service 34 Maintenance 34 Optional Hot Water Heat 43 Hot Water Heater Design 43 Optional Energy Recovery Wheel 44 Optional Outdoor Air Monitor 46 Thermal Dispersion Airflow Measurement...

Page 3: ...number electrical characteristics and refrigerant charge Hazard Identification Information Rooftop unit control configuration Manual bulletin number BACnet IP Comm Module IM 916 BACnet Integration IM...

Page 4: ...imum clearances around the unit and control panel Ventilation Clearance Below are minimum ventilation clearance recommendations The system designer must consider each application and provide adequate...

Page 5: ...ing or twisting of the machine If building construction allows sound and vibration into the occupied space locate the unit over a non critical area It is the responsibility of the system designer to m...

Page 6: ...b Detail A A 2 4 Nailer A A 2 0 Typ 14 0 or 24 0 4 0 3 9 28 55 Inside 9 69 Inside 28 69 Inside 44 38 Inside 57 5 Inside 19 1 9 5 Inside Supply Opening Return Opening Electrical Entrance 2 0 3 9 6 4 Ro...

Page 7: ...4 Nailer A A 2 0 Typ 4 0 14 0 or 24 0 34 88 Inside 48 38 Inside 81 5 Inside 13 5 Inside 30 5 Inside Supply Opening Return Opening Electrical Entrance 24 25 2 0 3 4 6 9 8 8 Roof Curb for ERW B Cabinet...

Page 8: ...Do not use a forklift to lift or maneuver the unit Failure to use a load rated crane or hoist assembly to lift or maneuver the unit can cause severe personal injury and property damage WARNING Use all...

Page 9: ...onnel Figure 5 Condensate Drain Connection Damper Assemblies The optional damper assemblies described in this section are ordered with factory installed actuators and linkages The following sections d...

Page 10: ...ow are pressure tap location and installation recommendations The installation must comply with local code requirements 1 Install a tee fitting with a leak tight removable cap in each tube near the se...

Page 11: ...connecting the reference tap to the sensor results in unsatisfactory operation 6 Use an outdoor static pressure tip Dwyer A306 or equivalent to minimize the adverse effects of wind Place some type of...

Page 12: ...r that is not always readably detectable A static potential can easily be generated on a person that reaches 25 kVolts If this potential is discharged into one of the unit s circuit boards it can degr...

Page 13: ...who are familiar with working on live equipment A representative of the owner or the operator of the equipment should be present during start up to receive instructions in the operation care and adjus...

Page 14: ...0 1 8 0 9 6 15 0 13 6 6 8 89 0 0 0 0 0 0 0 143 8 130 0 65 0 0 0 0 0 0 0 JT1G NA 1 2 0 1 8 0 9 7 5 11 9 10 8 5 4 68 0 8 6 7 8 3 9 143 8 130 0 65 0 67 5 73 7 37 1 JT1G JT71G 2 2 0 1 8 0 9 10 10 0 9 0 4...

Page 15: ...there are some consistent characteristics All units a single circuit with a single or tandem compressor All units use an electronic expansion valve EVI and a start up by pass solenoid valve SVB Figur...

Page 16: ...ronic expansion valve CV Check Valve REC Refrigerant Receiver IDF Indoor fan ODF Outdoor fan COMP1 Inverter compressor COMP2 Fixed speed compressor 7 1 2 thru 15 ton only SVR Bypass solenoid valve RHV...

Page 17: ...igerant are required inside the system during Mechanical Cooling or defrost and Mechanical Heating This is the results of the charge in operating temperatures in Cooling and Heating Mode The receiver...

Page 18: ...gure 15 Oil Separator Figure 16 Secondary Oil Separator Check Valve All Rebel Units will have check valves on each of the compressor discharge lines On large cabinet units 7 15 Tons two valves one on...

Page 19: ...any possible debris from entering critical components expansion valves compressors etc These screens are not bi direction and must be installed in a specific direction if replaced Please be aware that...

Page 20: ...ed for Standard during heating mode the EVI will modulate to fully open and remain in this position When configured for heating mode the EVI will modulate to maintain the Subcooling Set Point Figure 2...

Page 21: ...crease compressor life by preventing it from running outside of the operating envelope Suction Refrigerant Temperature All Rebel units will have a Suction Refrigerant Temperature Sensor SRT This senso...

Page 22: ...ill be unavailable and the supplemental heat will ramp stage up to meet the DAT set point Defrost Defrost is a temporary and infrequent period during normal heating operations on Rebel heat pumps The...

Page 23: ...to be over cooled by the DX coil Hot gas from the unit condenser will be routed to an indoor coil downstream of the DX coil to reheat the air Hot gas reheat valves Figure 25 will control how much hot...

Page 24: ...mediately transitions to Cooling if Dehumidification is initiated in Economizer state Dehumidification Termination Dehumidification is terminated if the selected variable Relative Humidity or Dew Poin...

Page 25: ...Fan Only state no sensible cooling is required but dehumidification mode will still be enabled if the dew point or humidity sensor is not satisfied Reheat set point varies from a maximum value defaul...

Page 26: ...Figure 27 Modulating Hot Gas Reheat Schematic IM 1125 6 REBEL ROOFTOPS 26 www DaikinApplied com Optional Modulating Hot Gas Reheat DOT ITB 21 8041 AC FPID 437300 3 7B 01...

Page 27: ...ages Heat 1 Heat 2 Heat 3 Heat 4 kW MBh Delta T1 Min cfm kW MBh Delta T1 Min cfm kW MBh Delta T1 Min cfm kW MBh Delta T1 Min cfm 003 1200 2 6 20478 15 8 316 12 40956 31 6 632 18 61434 47 4 948 004 160...

Page 28: ...apacities Figure 28 Gas Heat Section Figure 29 Field Gas Heat Connections Data Unit Size 003 006 007 015 Low Heat Med Heat High Heat Low Heat Med Heat High Heat Heating Input MBh 80 120 160 200 300 40...

Page 29: ...its equipped with gas heating must not be operated in an atmosphere contaminated with chemicals which will corrode the unit such as halogenated hydrocarbons chlorine cleaning solvents refrigerants swi...

Page 30: ...fan compartment between the furnace heat exchanger and the fan To access the switch the fan compartment door must be opened Be sure all power to the unit is disconnected before opening the fan compart...

Page 31: ...30 245 500 760 1450 2300 4100 8300 50 56 115 215 440 670 1270 2000 3600 7400 60 50 105 195 400 610 1150 1850 3250 6800 70 46 96 180 370 560 1050 1700 3000 6200 80 53 90 170 350 530 990 1600 2800 5800...

Page 32: ...rner output to match the unit discharge air temperature setting LP Conversion Staged Furnace Only Convert the furnace in this unit using the liquefied petroleum LP gas valve spring and burner nozzles...

Page 33: ...ck the burner fan wheel for binding rubbing or loose setscrews 2 Check power 3 Purge the gas lines 4 Leak check Using a rich soap water mixture and a brush check the gas lines for leaks Correct all le...

Page 34: ...enience Have this system inspected at regular intervals by a trained and experienced service technician The following service intervals are typical for average situations but will have to be adjusted...

Page 35: ...ied control OK 1 Flash Combustion fan motor energized pressure switch open 2 Flashes Combustion fan motor off pressure switch closed 3 Flashes Ignition lockout from too many trials 4 Flashes Ignition...

Page 36: ...Module for Modulating Gas Furnace Figure 37 Typical Modulating Gas Furnace Electrical Schematic with Sensor IM 1125 6 REBEL ROOFTOPS 36 www DaikinApplied com Optional Gas Heat DOT ITB 21 8041 AC FPID...

Page 37: ...formation example Description C Furnace series or model name for example C cabinet series CAb 400 Furnace size in 1000 s of BTU for example 400 kBTU nAt or LP Burner fuel type for example natural gas...

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