4-8 Inspection, Maintenance and Adjustment
K1000896E Operation and Maintenance Manual
MAINTENANCE INTERVALS
10 HOUR / DAILY SERVICE
•
Grease Front Attachment Pins (See page
4-10)*
•
Inspect All Tires for Correct Tire Pressure
and Signs of Damage or Abnormal Wear
(See page 4-10)
•
Check Engine Oil Level (See page 4-10)
•
Check Hydraulic System Oil Level (See
page 4-12)
•
Check for Leaks in Hydraulic System (See
page 4-13)
•
Fill Fuel Tank (See page 4-14)
•
Check for Leaks in Fuel System (See page
4-14)
•
Drain Fuel Condensation (See page 4-15)
•
Check Coolant Level (See page 4-16)
•
Check Level of Window Washer Liquid
(See page 4-17)
•
Inspect the Bucket Teeth and Side Cutters
for Signs of Wear (See page 4-17)
•
Inspect Seat Belt for Proper Operation (See
page 4-17)
•
Inspect the Structure for Cracks and Faulty
Welds (See page 4-17)
•
Check the Operation of All Switches (See
page 4-17)
•
Check the Operation of All Exterior Lights,
Horn and Control Console Indicator and
Monitor Lights (See page 4-17)
•
Start Engine, Check Starting Ability, and
Observe Exhaust Color at Start-up and at
Normal Operating Temperature. Listen for
Any Abnormal Sounds (See page 4-18)
•
Check Operation of All Controls (See page
4-18)
•
Inspect Engine Fan Blade (See page 4-18)
•
Check Engine Drive Belt Wear (See page
4-19)
•
Check Air Intake System (See page 4-20)
50 HOUR / WEEKLY SERVICE
•
Perform All Daily Service Checks (See
page 4-21)
•
Grease Front Attachment Pins (See page
4-21)
•
Grease Steering Cylinder Rod and Head
Ends (See page 4-26)
•
Grease Upper and Lower Center Pins (See
page 4-27)
•
Change Engine Oil and Filter (See page
4-27)*
•
Hydraulic Full Flow Filter Replacement
(See page 4-27)*
•
Check Water Pump Belt Tension (See
page 4-27)*
•
Clean Exterior of Radiator, Oil Cooler and
Air conditioner Condenser (See page
4-27)*
250 HOUR / MONTHLY SERVICE
•
Perform All Daily and 50 Hour Service
Checks (See page 4-28)
•
Replace Hydraulic System brake and Pilot
Filter (See page 4-28)
•
Check Engine Air Intake Precleaner (See
page 4-29)
•
Drain Water From Hydraulic Oil Tank (See
page 4-29)
•
Clean Air Cleaner (See page 4-29)
•
Check Water Pump Belt Tension (See
page 4-31)
•
Grease Drive Shafts (See page 4-32)
•
Change Engine Oil and Filter (Tier I engine)
(See page 4-33)
•
Axle Differential and Planetaries Oil
Replacement (after first 250 hours) (See
page 4-34)*
•
Replacement Of Transmission Oil and
Filter (After First 250 Hours) (See page
4-34)*
* Break-in
Summary of Contents for Mega 250-V
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