Daedong CK3520 Manual Download

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for safe operation

T22O103a

[ROPS]

TC220-영문-유럽,호주향-OM-01.indd 29

2018-01-15 오후 1:29:59

Summary of Contents for CK3520

Page 1: ...s since 1947 The CK3520 CK4020 CK4220 and has been de signed with the finest materials and under rigid quality control standards set forth by the KIOTI Engineering Department Knowledge of tractor oper...

Page 2: ...outside the European Community local laws will prevail Main protections on the tractors discussed in this manual ISO 3600 EU standards DESCRIPTION NON CABIN CABIN 1 ROPS Protection against overturnin...

Page 3: ...ICATIONS FUNCTION DESCRIPTIONAND OPERATING TIPS OPERATION 3 POINT HITCH IMPLEMENTAND LOADER OPERATION MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING INDEX TABLE OF CONTENTS SECTION 1 2 3 4 5 6 7 8 9...

Page 4: ...26 Safety decal maintenance 1 27 Decal mounting location 1 27 Description 1 31 Cautions for decal maintenance 1 33 Before operation 2 1 Vehicle identification number 2 2 Production serial number 2 2...

Page 5: ...4 Fuel gauge 4 14 Engine coolant temperature gauge 4 15 Water in fuel warning lamp 4 16 Turn signal lamp 4 16 PTO indicator 4 16 Single brake light 4 17 Engine oil pressure warning lamp 4 17 Battery c...

Page 6: ...per 4 38 cD PLAYER RADIO optional 4 39 ANTENNA 4 40 Indoor Lamp 4 40 ACCESSORY If equipped 4 41 Sun Visor 4 41 Air Recirculation and Fresh Air Mode 4 42 Defogger switch if EQUIPPED 4 42 Heater and Air...

Page 7: ...RATION 6 1 Removal and installation of 3 point hitch implement including connec tion of universal joint 6 2 Operation for 3 point hitch implement mounting components 6 4 Adjustment of lift rod 6 4 Adj...

Page 8: ...t Torque Q 7 22 Adjusting Clutch Pedal R 7 22 Fuel filter S 7 23 Cleaning and replacing air cleaner fil ter T 7 24 Checking Fuel Lines U 7 25 Adjusting fan belt tension V 7 26 Battery W 7 26 Checking...

Page 9: ...8 2 Daily storage 8 2 Long term storage 8 2 USING TRACTOR AFTER LONGTERM STORAGE 8 4 Usage and disposal 8 4 TROUBLESHOOTING 9 1 Engine Troubleshooting 9 2 Tractor Troubleshooting 9 4 INDEX 10 1 TC220...

Page 10: ...serious injury or death to you or other persons if the warning is not heeded Follow the advice provided with the warning WARNING This mark indicates emphasis on notable characteristics of working proc...

Page 11: ...rake Light N Neutral Position F Full E Empty Low Fuel Warning Light Coolant Temperature Warning Light Parking Brake Battery Charging Condition Engine Oil Pressure Turn Signal Light Power Take Off Clut...

Page 12: ...TC220 OM 00 indd 12 2018 01 15 1 12 16...

Page 13: ...g the tractor 1 15 When operating the P T O 1 15 When using the 3 point hitch 1 17 Safety precautions during servicing 1 17 Safety precautions when using the loader 1 21 Implements and attachments 1 2...

Page 14: ...ons to operate this machine Do not operate the machine with fa tigue Take a rest if necessary Otherwise an unexpected accident can occur Please wear the appropriate working clothes Safety helmet Fit c...

Page 15: ...ure to do so could result in accidents or injury 2 Only persons who are properly trained should be allowed to oper ate the tractor 3 Read and follow all warning labels and decals affixed to the tracto...

Page 16: ...seat is installed Keep bystand ers away from the tractor while in operation 14 When getting on and off the trac tor hand holds and step plates should always be used This will help to prevent accident...

Page 17: ...driving tractors with narrow tread widths For added stability you should adjust your rear wheel tread width see page 4 52 19 Before starting your tractor you should depress the clutch and make sure t...

Page 18: ...Tg2O103a For your safety tractors must be equipped with original safety belts In case of overturning hold firmly the steering wheel e DO NOT try to get off the seat until the tractor has come to a st...

Page 19: ...the down slope or the tractor could jack knife around a towed load DON T brake suddenly Apply brakes smoothly and gradually When going down a slope use the throttle to slow the tractor engine and use...

Page 20: ...ot steer uphill but slow down and take a wide turn Always drive straight up or down a slope never across it When travelling up or down a slope keep the heavy end of the tractor and the implement point...

Page 21: ...or off the tractor It may cause injuries Always face the tractor use the hand rails and steps and get on or off slowly Maintain a minimum three point contact to avoid falling Both hands on rails and o...

Page 22: ...tarting the tractor 6 Pull only from the hitch Never hitch anything to the axle housing or any other point except the hitch Pulling from any other location only increase the risk of serious personal i...

Page 23: ...ting Using the proper adaptor parts attach the chain to the tractor draw bar support or other specified anchor locations Provide only enough slack in the chain to permit turn ing See your Dealer for a...

Page 24: ...opped or unattended 16 When using implements or at tachments with your tractor you should first read their respective owner s manual You should al ways keep their safe operation procedures in mind 17...

Page 25: ...do it 22 Never freewheel Disengaging the clutch or shifting into neutral while descending a slope as this could lead to a loss of control 23 Do not operate near ditches holes embankments or other ter...

Page 26: ...r ve hicle 6 Drive at speeds that allow you to maintain control at all times 7 Do not apply the differential lock while traveling at road speeds As the tractor may run out of control 8 Avoid sudden mo...

Page 27: ...king brake stop the engine and remove the key When parking the tractor T66O120a 1 P T O Shaft Cover 2 P T O Shaft Cap When operating the P T O 1 Make sure the tractor is completely stopped gears are i...

Page 28: ...d to the three point linkage lift the implement to its full height and check that at least 1 4 of the total length of the tele scopic section of the drive shaft is engaged T66O122a 4 When operating st...

Page 29: ...neutral and stop the engine 1 Do not smoke while working around the battery or when refueling your tractor Keep all sparks and flames away from the battery and fuel tank The battery presents an explo...

Page 30: ...wing operations before any operation of the tractor Engage the four wheel drive the first gear and the parking brake and put chocks to the wheels touching the ground 9 Before lifting the tractor preve...

Page 31: ...there are no acci dents from sparks you must first disconnect the negative battery cable T66O127a 14 Tire mounting should be done by qualified professionals with the proper equipment 15 Maintaining c...

Page 32: ...lines T66O129a 19 Fluid leaking from pinholes may be invisible Do not use hands to search for suspected leaks Use a piece of cardboard or wood instead Use of safety goggles or other eye protection is...

Page 33: ...ters and battery T66O131a 1 Never let anyone get in the loader and use the loader as a work bench Otherwise it may lead to injury or even death Safety precautions when using the loader H11O102a 2 Do n...

Page 34: ...a 4 Never carry a big object with the loader unless the correct imple ment is attached Keep a carried object low during driving Other wise it may lead to an injury or even death H11O105a 5 When attach...

Page 35: ...away No riders H11O108a H11O107a C56O185A ROPS Roll Over Protective Structure sun canopy are not a FOPS Falling Object Protec tive Structure It never can protect the riders against falling objects Avo...

Page 36: ...arry out all re quired adaptations of the trac tor Use the front loader and all supplied equipment as pre scribed by the loader s opera tor manual Keep the loader s operation manual together with the...

Page 37: ...with suit able guards and suitable to tractor implement coupling Follow all directions of the operation manual concerning both the fastening ac cording to connection direction and safety rules to avo...

Page 38: ...partments clean Before cleaning the machine always lower implements to the ground engage the first gear engage the parking brake turn the engine off and re move the key Always use specific personal sa...

Page 39: ...1 27 For safe operation 1 Safety decal maintenance Decal mounting location t22o101b TC220 OM 01 indd 27 2018 01 15 1 29 55...

Page 40: ...1 28 CK3520 CK4020 CK4220 T22O102b TC220 OM 01 indd 28 2018 01 15 1 29 57...

Page 41: ...1 29 For safe operation 1 t22o103a ROPS TC220 OM 01 indd 29 2018 01 15 1 29 59...

Page 42: ...1 30 CK3520 CK4020 CK4220 T22O104a TC220 OM 01 indd 30 2018 01 15 1 30 01...

Page 43: ...38 52351 T2555 52282 WARNING Do not remove the radiator cap when the engine is running or while the engine is hot If the radiator cap is removed hot vapor or liquid may be violently released causing b...

Page 44: ...g tractor seat Avoid accidental contact with rear shift lever while engine is running Unexpected tractor movement can result FAILURE TO FOLLOWANY OF THE INSTRUCTIONSABOVE CAN CAUSE SEROUS INJURYTOTHE...

Page 45: ...operate vehicle without raised ROPS and locking pins in position DO NOT attach ropes or chains to ROPS for pulling Lower the ROPS for low clearance ONLY NO protection is provided in lowered position...

Page 46: ...im mediately to install a new de cal Make sure to attach the decal to the correct position cleanly without bubbles after cleaning its mounting surface If a decal is attached to a com ponent to be rep...

Page 47: ...on number 2 2 Production serial number 2 2 Engine serial number 2 2 Transmission number 2 2 Essential replacement parts 2 3 Oils and fluids 2 3 Filters 2 4 Belts and rubber parts 2 4 Other components...

Page 48: ...umber Vehicle identification number Production serial number Engine serial number Transmission number The transmission number is en graved on the inner side of the 4WD shift rod of the left transmissi...

Page 49: ...perfor mance incorrect operation and seized parts of the tractor leading to malfunc tion Regularly add or change the fluid specified on the right to keep the trac tor in good condition Essential repla...

Page 50: ...ke sure to check its condition daily to prevent its discharge Also check its service life and electrolyte condition regularly H11O207a Filters Belts and rubber parts Other components H11O205A 1 Filter...

Page 51: ...Major specifications 3 4 noise levels as perceived by the operator 3 10 VIBRATION LEVELS OF THE TRACTOR EXPOSITION TO VI BRATIONS 3 11 Driving speed table 3 12 Implement limitations 3 14 Standard imp...

Page 52: ...all length A1 3 260 128 3 2 Overall length A2 3 070 120 9 3 Overall width B 1 385 54 5 4 Overall height C 2 350 92 5 2 315 91 1 5 Wheel base D 1 670 65 7 6 Tread E1 1 125 44 3 1 225 48 2 7 Tread E2 1...

Page 53: ...talled to the ROPS model tractor TD2O103A mm in Item CK3520 CK4020 CK3520D CK4020D CK4220 1 Overall length A1 3 260 128 3 2 Overall length A2 3 070 120 9 3 Overall width B 1 385 54 5 4 Overall height...

Page 54: ...r kW HP 26 1 35 28 3 38 Rated revolution rpm 2 600 Capacity Fuel tank L U S gal 34 0 8 98 Transmission fluid L U S gal 22 0 5 8 Coolant Engine Only L U S gal 3 0 0 79 3 4 0 89 Engine oil L U S gal 5 5...

Page 55: ...dard Tires Agricultural Front 7 16 Rear 11 2 24 Turf Front 27 x 8 5 15 Rear 41 x 14 20 Industrial Front 25 x 8 5 14 Rear 15 19 5 Hy draulic system Pump capacity L min gpm 42 9 11 3 Main 26 6 9 Power s...

Page 56: ...load kg f lbs 650 1 433 Max Trailer loading weight kg f lbs 3 000 6 614 Equipment for conve nience Room Mirror Option Option Standard Standard 7 Pin Socket Option Beacon Option Stereo Option Rear Wind...

Page 57: ...38 28 3 38 26 1 35 28 3 38 Rated revolution rpm 2 600 Capacity Fuel tank L U S gal 34 0 8 98 Transmission fluid L U S gal 22 0 5 8 Coolant Engine Only L U S gal 3 0 0 79 3 4 0 89 3 0 0 79 Engine oil L...

Page 58: ...Front 7 16 Rear 11 2 24 Turf Front 27 x 8 5 15 Rear 41 x 14 20 Industrial Front 25 x 8 5 14 Rear 15 19 5 Hy draulic system Pump capacity L min gpm 42 9 11 3 Main 26 6 9 Power steering 16 9 4 5 Steeri...

Page 59: ...2 450 96 46 Weight with CABIN kg f lbs 1 314 2 897 1 290 2 844 1 365 3 009 Max Drawbar vertical load kg f lbs 650 1 433 Max Trailer loading weight kg f lbs 3 000 6 614 Equipment for conve nience 7 Pin...

Page 60: ...RVCR AnnexXIII and when driving by in compliance with standard 2015 96 REP PR AnnexIII Note Data supplied by the manufacturer approval values pending Item Tractors with Cabin Regulation EU 2015 96 RE...

Page 61: ...surface and the ground speed Vibrations cause discomfort for the operator and in some cases put his her health and safety at risk Make sure that the tractor is in good condition and that all routine...

Page 62: ...2 09 4 3 28 2 04 Medium speed 1 5 22 3 24 Medium speed 1 5 08 3 16 2 6 70 4 16 2 6 52 4 05 3 8 47 5 26 3 8 25 5 13 4 10 64 6 61 4 10 37 6 44 High speed 1 12 26 7 62 High speed 1 11 95 7 43 2 15 74 9...

Page 63: ...e based on the technical design and can be different from the actual values Range shift Tire size 11 2 24 AG Forward Reverse Low speed 6 3 3 91 4 4 2 73 Medium speed 12 2 7 58 8 6 5 34 High speed 24 3...

Page 64: ...therwise unfit for use with this KIOTI tractor may result in malfunctions or failures to the tractor damage to other property and injury to the operator or others Any malfunctions or failures to the t...

Page 65: ...the following list shown on the next page 650 kg 1 433 lbs 3 000 kg 6 614 lbs Lifting Capacity max loading weight The max allowable load which can be put on the 24 in aft of hitch W0 Implement weight...

Page 66: ...ng mower Max width 1 828 72 0 8 Aerator Max width 1 828 72 0 9 Landscape rakes Max width 2 133 84 0 NOTE This is a sample of attachments commonly used Before purchasing or using any attachment on a DA...

Page 67: ...mp 4 16 Turn signal lamp 4 16 PTO indicator 4 16 Single brake light 4 17 Engine oil pressure warning lamp 4 17 Battery charge warning lamp 4 18 Parking Brake Lamp 4 19 Preheat indicator 4 19 Linked pe...

Page 68: ...6 Unlocking the door 4 37 Rear window 4 37 Working Light 4 38 Wiper 4 38 cD PLAYER RADIO optional 4 39 ANTENNA 4 40 Indoor Lamp 4 40 ACCESSORY If equipped 4 41 Sun Visor 4 41 Air Recirculation and Fre...

Page 69: ...er 3 Rearview Mirror 4 Turn Signal Lamp 5 Door Handle 6 Step 7 Bonnet 8 Head Lamp 9 Top Link 10 Lift Rod 11 Lower Link 12 Drawbar 13 Check Link 14 Brake Lamp 5 3 1 2 1 8 9 7 4 6 11 13 12 10 5 3 1 2 1...

Page 70: ...PS 7 Turn Signal Lamp 8 Rear Work Lamp 9 Top Link 10 Oil Dipstick 11 PTO Shaft 12 Lift Rod 13 Lower Link 14 Check Link 15 Rear View Mirror 16 Beacon Lamp 7 1 6 17 2 4 3 16 8 10 11 9 12 14 13 12 5 7 1...

Page 71: ...cription and operating tips Switches Mounting location 1 Combination Switch 2 Hazard Warning Flasher Switch 3 Key Switch 4 PTO Auto manual Switch 1 2 3 1 2 3 4 4 T22O401A MANUAL TC220 OM 04 indd 5 201...

Page 72: ...4 CK3520 CK4020 CK4220 1 2 3 1 2 3 4 4 TC2O492a 1 Combination Switch 2 Hazard Warning Flasher Switch 3 Key Switch 4 Speed Cruise Control Switch HST TC220 OM 04 indd 6 2018 02 07 10 39 17...

Page 73: ...ng with their indication lamps on the dash board acc c When the key switch is turned to the position C the flasher lights and turn signal lights can be operated on d The position D indicates the ON po...

Page 74: ...p does not go off after the engine is started The engine may be severely damaged If the battery charge warn ing lamp does not go off after the engine is started check the electrical systems such as th...

Page 75: ...horn switch can be operated without the key inserted Pressing this switch sounds the horn Horn switch Driving with high beam head lamp ON disturbs the ap proaching vehicle s visibility for safe drivi...

Page 76: ...l lights cannot be operated while this switch is pressed up to operate the hazard lamps Hazard warning flasher switch 1 Hazard Warning Flasher Switch A ON B OFF 1 1 A A B B tC2O410c To activate the cr...

Page 77: ...ed is approx 2 400 rpm To activate the PTO press and turn the switch clockwise To deactivate it press the switch once CAUTION To avoid personal injury and ac cident Before disassembling or cleaning th...

Page 78: ...ly disengages the PTO PTO selection switch 1 PTO Selection Switch t22o408a 2 PTO manual operation When the PTO selection switch is set in the manual position the PTO is kept engaged regardless of the...

Page 79: ...icator 4 Turn Signal Lamp Lh 5 Tachometer 6 Turn Signal Lamp Rh 7 DPF Regeneration Underway Lamp If Applicable 8 DPF Regeneration Warning Lamp If Applicable 9 Coolant Temperature Gauge 10 PTO Indicato...

Page 80: ...drive 540 rpm of the PTO speed For speedy and effective work adjust the work load so that the engine rpm is close to this mark 540 1 Fuel gauge E Empty F Full This gauge indicates the remain ing fuel...

Page 81: ...the instrument cluster comes on WARNING Make sure to use only genuine fuel as the engine can be damaged if unqualified fuel is used Use fuel for winter season in cold weather to start the engine easie...

Page 82: ...and drain water from the fuel filter Operating the turn signal lamp switch left and right turns on the corre sponding lamp in green This indicator shows the PTO en gagement condition When the PTO is e...

Page 83: ...nt cluster the brake pedals are disconnected so either brake pedal can be used In a normal operating condi tion keep the interlock to the Lock position IMPORTANT This lamp comes on when the en gine oi...

Page 84: ...his lamp is turned on when the key switch is turned to the ON position before starting the engine but it is turned off as soon as the engine is started If this warning lamp comes on while driving the...

Page 85: ...mmediately CAUTION This indicates the operating condition of the preheat system This indica tor comes on for approx 8 seconds when the key switch is turned to the ON position In case of the basic mode...

Page 86: ...position In this case the HST cruise lamp comes on the cluster meter Depress the HST pedal to increase the driving speed in order to accelerate at a constant speed To deactivate the cruise function d...

Page 87: ...6 Accelerator Pedal 7 Position Control Lever 8 Main Shift Lever 9 Range Shift Lever 10 Joystick Lever 11 Tilt Lever 12 Parking Brake Pedal 13 Double Acting Lever 14 PTO Main Switch 15 Parking Brake Pe...

Page 88: ...al 4 Range shift lever 5 Position control lever 6 PTO shift lever 7 Double acting lever 8 HST reverse driving pedal 9 HST forward driving pedal 10 Tilt lever 11 Linked Pedal Lever 1 10 9 6 3 5 8 7 2 4...

Page 89: ...d low speeds can be se lected by the range shift lever Make sure to shift the range shift lever after the tractor is completely stopped by depressing the clutch pedal If the lever is not moved freely...

Page 90: ...ure to operate the shut tle shift lever only while the ve hicle is stationary Otherwise the vehicle may turn abruptly resulting in a personal injury and transmission damage 1 A B 1 A B Steering wheela...

Page 91: ...B A B t22O404a tC2O443B Manual HST Interconnect the left and right brake pedals to avoid rollover or crash during driving or moving in or out of a field Avoid sharp turn and braking at a high speed e...

Page 92: ...f property from a ma chine runaway With the engine off the tractor may move unexpectedly re gardless of the gear shift posi tion Before leaving the trac tor certainly apply the parking brake to preven...

Page 93: ...to its full speed by pushing the hand throttle lever position completely out while pulling the lever position decelerates the engine The hand throttle lever is mainly used while working on a field 1...

Page 94: ...OFF In abnormal driving condition such as rapid acceleration or deceleration is occurred by operating the HST pedal not by other functions such as the load match speed synchronization and cruise contr...

Page 95: ...ed If the differential lock pedal does not move when depressing it try to depress it again after re leasing it When engaging the differential lock reduce the engine speed After engaging it accelerate...

Page 96: ...turning it to the direction makes the cushion firmer tC2O415B 1 Seat Belt 2 Release Button A Release Seat Belt The seat belt is a self retracting type Make sure to fasten the seat belt be fore driving...

Page 97: ...t your waist or abdomen Otherwise the seat belt cannot protect you properly WARNING The position control lever is used to adjust the height of implements on the 3 point hitch ends The implement attach...

Page 98: ...ich is installed to the lower link Lifting arm If the plow is applied with excessive draft the lifting arm is automatically raised to reduce the draft and then returned to its original This is called...

Page 99: ...perating tips This lever is used to control a auxil iary hydraulic implement installed to rear See the chapter 5 How to drive for the details Double acting lever 1 Double Acting Lever tC2O428A TC220 O...

Page 100: ...rior devices 1 Air Outlet 2 Speaker 3 Air Inlet 4 Sun Visor 5 Heater air Conditioner Switch 6 Room Lamp 7 Inside Rearview Mirror 8 CD Player Radio 3 3 4 4 6 6 5 5 8 8 7 7 1 1 1 1 1 1 1 1 2 2 2 2 T21O4...

Page 101: ...and wide rear view 3 The cabin can be kept comfortable and pleasant by operating the air conditioner and heater 4 The cabin structure is safe as it is verified by the ROPS Roll Over Protection Struct...

Page 102: ...on rails and one foot on the step or one hand on the hand rail and both feet on the steps WARNING Entrance 1 Door handle Pull the handle forward to open the door The door can be locked through the loc...

Page 103: ...t hold the handle and pull it gently The rear window may not be opened due to an implement Make sure there is enough space to open the window to prevent damage and breakage by an implement Never drive...

Page 104: ...ed front to ON the position The key switch should be positioned to the ON position at this moment Do not drive the tractor on a road with the work lights ON at night The approaching or following vehic...

Page 105: ...tank is empty Therefore make sure to check the fluid level before driving Spray enough washer fluid and operate the wiper if there is dirt on the window When operating the wiper while it is frozen to...

Page 106: ...he contact and angle of the antenna in case of poor signal recep tion T21O426A Indoor Lamp 1 Indoor Lamp If you press the lens the indoor lamp will be turned on If you press it again it will be turned...

Page 107: ...ing to secure for a clear rear view ACCESSORY If equipped Inside Rearview Mirror T21O427A 1 Cup Holder 2 Storage There are two storage areas and five cup holders above the left and right lever guides...

Page 108: ...ing chemicals and can not block polluted outside air from entering WARNING Defogger switch if EQUIPPED 1 Defogger Switch A ON B OFF T21O461A Use this function when the rear view cannot be secured due...

Page 109: ...brasive cleaner on the rear glass When cleaning or working on the rear glass be careful not to scratch or damage the heat ed wires on the glass Activating the defogger with the engine stopped can dis...

Page 110: ...lth can be threat ened as internal temperature rises rapidly in hot weather or on a sunny day WARNING T21O431A Use the fresh air mode in nor mal conditions and use the air recirculation mode only if n...

Page 111: ...tch Press it to activate the air conditioner and press it again to deactivate the air conditioner The heater can be operated by the temperature control switch and fan speed control switch T21O432A Ven...

Page 112: ...H11O498A Temperature control SWITCH The desired temperature can be set by adjusting this dial Warm air flows out by turning it clockwise red and cool air flows out by turning it counter clockwise Blu...

Page 113: ...tractor has been parked under strong sunlight for a long period of time open the windows to ventilate the cabin before operating the A C CAUTION Air conditioner maintenance Make sure to follow the in...

Page 114: ...ION Specifications for A C refrigerant and lubricant Item New refrigerant Compressor oil Type R 134a UCON488 Charging amount 0 55 kg 265cc Have the air conditioner ser viced by a qualified service per...

Page 115: ...hough the tire pressure is factory set to the proper tire inflation it naturally drops slowly in the course of time Thus check it everyday and inflate as necessary A Insufficient B Standard C Excessiv...

Page 116: ...g cm 215 Kpa 31 psi Rear wheel 11 2 24 4PR 1 6 kg cm 152 Kpa 22 psi Turf Front wheel 27 x 8 5 15 2 4 kg cm 235 Kpa 34 psi Rear wheel 41 x 14 20 1 7 kg cm 167 Kpa 24 psi Industrial Front wheel 27 x 8 5...

Page 117: ...im bolts and nuts are loose WARNING Tread When working on a field where crops are linearly aligned the tread should be adjusted so that the tires do not cross over the crops Also it is necessary to in...

Page 118: ...el Position Agricultural Turf Industrial Front Rear STandard tread dimension mm in T22O454r 1 126 44 33 1 248 49 13 1 247 49 1 1 102 43 38 1 385 54 52 1 210 47 63 1 578 62 12 1 202 47 32 1 595 62 79 T...

Page 119: ...Rear wheel installation pattern WHEEL INSTALLATION DIRECTION For agricultural tires make sure to install them with their arrow marks on their side pointing the front driving direction The tire is cor...

Page 120: ...led attach a weight to the front frame of the trac tor as a safety measure If a heavy implement is installed at the rear or when towing a heavy trailer the front wheels may be lifted Add sufficient we...

Page 121: ...Washer 6 Plain Washer 7 Clip Pin MAX LOAD 26 kg 6 Pieces 343 lbs Additional weight might be needed for transporting heavy implements Reduce the speed regardless of additional weight when driv ing on a...

Page 122: ...tach only required amount of weight Unnecessary weight can result in poor braking performance rapid wear of the brake discs shortened axle life and in crease in fuel consumption IMPORTANT TC220 OM 04...

Page 123: ...ow to raise ROPS to upright position 5 15 Parking 5 15 Turning 5 17 Driving on slope 5 17 Precautions when coming in and out of work field5 18 Precautions while driving on the road 5 18 Loading into a...

Page 124: ...l All DANGER and WARNING decals Tire pressure and wheel bolt tight ness condition For detailed information refer to Maintenance schedule chart in chapter 7 It is a good practice to know the con dition...

Page 125: ...y or accident WARNING Using an additive so the en gine will start more easily can damage the engine And it will not be covered by warranty Never try to start the engine for over 10 seconds consecu tiv...

Page 126: ...1 Position Control Lever A Down 4 Lower the implement by pushing the position control lever forward 1 Clutch Pedal Make sure that no one is near the implement or behind the tractor WARNING 1 2 1 2 t21...

Page 127: ...approx 8 seconds 7 When the engine is started release the key Then the key is automatically turned back to the ON position 8 When the engine is started Warm up the engine for 3 to 4 minutes 10 minutes...

Page 128: ...r inspected 3 Refer to Instrument panel in chap ter 4 for detailed information about other indicators and lamps 1 If the oil pressure warning lamp 2 does not go off in 4 to 5 seconds after the engine...

Page 129: ...operly lubricated and each hydraulic part is in a perfect condition in order to prevent malfunction in the engine as well as the hydraulic sys tem WARMING UP Never touch the muffler or hot covers unti...

Page 130: ...Battery A Ground Transmission Case JUMP STARTING If the battery is discharged and the engine cannot be started it is possi ble to start the engine by connecting the discharged battery to a battery fro...

Page 131: ...battery Make sure to connect the clip to the body part without paint 6 Start the engine of the tractor with the normal battery 7 Start the engine of the tractor with the discharged battery 8 Disconnec...

Page 132: ...or is equipped with the ROPS or cabin The seat belt should go around your pelvis or as low as possi ble not your waist or abdomen Otherwise the seat belt cannot protect you properly Do not wear the se...

Page 133: ...he one touch switch lift ing lowering Otherwise lower the position control lever com pletely and lift it again NOTE tc2o510a tC2O450b 5 Increase the engine RPM slowly from idle speed to medium speed 1...

Page 134: ...brake 1 Main Shift Lever 2 Range Shift Lever 1 2 1 2 t21O502b tC2O452B Manual HST 7 Depress the clutch pedal fully 1 Clutch Pedal A Depress To avoid accidents Do not release the clutch ped al abruptl...

Page 135: ...ptly for safe driv ing When driving on a slope or loading or unloading the trac tor to a transporting vehicle reduce the speed in advance so that there is no need to shift the gear in the middle of th...

Page 136: ...raise the ROPs upright imme diately CAUTION 2 Fold the ROPS 1 ROPS 3 Align the bolt holes and fit the mounting bolt to them TD2O513A To avoid accidents Hold the ROPs tightly with both hands and fold...

Page 137: ...ening seat belt with folded ROPs can be dangerous in case of tractor rollover CAUTION ROPs Roll Over Protective structure sun canopy or cabin are not a fOPs falling Object Protective structure It neve...

Page 138: ...ess the parking brake pedal to apply the parking brake For EU model 2 Before leaving the tractor after parking it make sure to stop the PTO lower the implement onto the ground and stop the engine 3 If...

Page 139: ...g on slope 1 Please drive according to the con ditions of the slope at safe speed so that the engine is not under heavy load if possible 2 Make sure to shift to the lower gear in order to prevent the...

Page 140: ...to use the 4WD and drive backward when moving onto a bank 1 When you change the driving di rection on a road let other vehicles know your direction with the turn signal lights 2 Do not use the high be...

Page 141: ...c and safety regulations Only the operator should ride on the tractor If the tractor is broken down during driving on a road move it to a safe place with the flasher lights blinking If not it can caus...

Page 142: ...speed Tc2O519b 2 If you operate the steering wheel with the tractor loaded using the implement or loader the steering wheel operation can be somewhat a little heavy Operate the steering wheel while d...

Page 143: ...straight forward position from the turning position Therefore it is easy to control the steering wheel during driving It has automatic return function but its reactivity is not sensitive NOTE When dri...

Page 144: ...ed to lift or lower the lifting arm lower link of the 3 point hitch 2 Pushing the lever forward lowers the lower link while pulling the le ver backward lifts the lower link 3 The height of the lower l...

Page 145: ...n Page 4 29 1 Position Control Lever 2 Lock Bolt 7 The lower limit of the implement s height can be set by limiting the movement of the control lever by the lock bolt tc2o522a tC2O427B If trying to li...

Page 146: ...sent con tact your local KIOTI Dealer If the tractor has been stored for a long period of time or the transmission fluid is just changed abnormal noise may be heard and the hydraulic lifting arm may b...

Page 147: ...ased on the condition of soil to keep the plowing depth constant When working on a new field it is recom mended to put the draft control lever to the proper position for the desired plowing depth and...

Page 148: ...gine idle for 3 to 4 minutes Remote hydraulics Double acting lever if equipped This product is equipped with two double acting valves self return type to supply hydraulic power to the outside Use them...

Page 149: ...such as the oil seals and O rings When the detent valve is in operation unnecessary load is applied to the engine Therefore the engine power decreases significantly and noise and vibration increase b...

Page 150: ...and leakage DIsCONNECTION 1 Make sure to stop the engine be fore disconnecting it 2 Release any residual pressure in the hydraulic hoses of the imple ment and tractor by operating the double acting v...

Page 151: ...onents 6 4 Adjustment of lift rod 6 4 Adjustment of top link 6 5 Adjustment of check link 6 5 Dismounting the implement 6 5 Draw Bar and trailer 6 6 PTO PTO shield guard 6 7 Precautions when using the...

Page 152: ...turning the check link turn buckle 5 First install the left lower link to the implement pin insert the lynch pin into the hole and turn the ring to hold the implement pin securely 6 Install the right...

Page 153: ...ise up the implement with the position control lever of the tractor Remove the implement support as needed Align the implement by adjusting the length of the check chains on both sides Tighten the loc...

Page 154: ...Operation for 3 point hitch implement mounting components 1 Lift Rod 2 Turn Buckle 3 Lock Nut 1 Adjust the implement balance by turning the turn buckle 2 After adjustment secure it with the lock nut A...

Page 155: ...Chain 2 Turn Buckle 3 Lock Nut Dismounting the implement 1 Park the tractor with the implement on the level ground and lower the implement all the way down Install the implement support as needed 2 D...

Page 156: ...e drawbar 1 Drawbar t22o602a Type Drawbar Approval number To be announced Maker Daedong or Kioti Maximum horizontal load D Value N A Towable mass T 5 750 6 100 kg 12 676 13 448 lb Maximum permissible...

Page 157: ...eavy loads to the draw bar only Make sure that there is no one nor object between the tractor and trailer WARNING Specification S43O120B 1 PTO Shaft Cover 2 PTO Shaft Cap Before you install the some k...

Page 158: ...ing and sealing measures If such measures are not taken the guarantee could be rendered invalid When using the PTO drive with a stationary tractor ALWAYS make sure that the gears are in neutral and th...

Page 159: ...PTO safety cover is in its position before driving the PTO shaft Never go close to the rotating PTO or universal joint shaft A severe accident can happen Before driving an implement through the PTO al...

Page 160: ...A Refer to the chart below as to install ing of an universal joint 1 PTO Cover A Allowable Angle Of Universal Joint 50 Allowable angle of universal joint 50 TYPE OF PTO SHAFT SAE 1 3 8 6 splines TC220...

Page 161: ...Handling loader For detailed information about installa tion and use of the front loader refer to the separate manual of the loader Check the transmission fluid level and add fluid as neces sary after...

Page 162: ...wheel housing Front axle frame Rear axle Transmission s76o605a Front axle frame Flywheel housing Clutch housing Front axle frame Flywheel housing Rear axle transmission When you do install the front l...

Page 163: ...Driving on uphill H11O556A When driving downhill with the empty bucket and rear ballast installed keep the rear ballast toward the higher level of the ground In other words drive backward on uphill a...

Page 164: ...e tractor can become unstable leading to an unexpected accident such as roll over CAUTION Joystick lever 1 Joystick Lever 1 Up and down of boom Pulling the joystick lever back B lifts the boom of the...

Page 165: ...ever the operation time may not be shortened much since the boom is lowered first and then the bucket is rolled back due to unbalanced hydraulic pressure in the hydraulic circuit 5 Down dump The boom...

Page 166: ...he hydraulic hose IMPORTANT Make sure to lock the joystick lever while moving Otherwise its vibration can cause safety problems such as falling off of the implement Do not leave the tractor with the b...

Page 167: ...even death To check for leaks use a board and wear protective gloves and goggles If your eyes come into contact with the hydraulic fluid see your doctor immediately Never try to disconnect the tube a...

Page 168: ...MEMO MEMO TC220 OM 06 indd 18 2018 01 05 5 56 29...

Page 169: ...Checking Head Light Hazard Light etc J 7 14 Checking seat belt and rops K 7 14 Changing engine oil and replacing filter L 7 15 Replacing transmission fluid and filter M 7 17 Changing front axle case...

Page 170: ...7 31 replacing air filter Ai 7 32 Check and clean cab air intake fil ter 7 33 Flush cooling system and chang ing coolant Aj 7 35 Anti freeze 7 37 Bleeding fuel system ak 7 37 Draining water from clutc...

Page 171: ...f seat belt and mounting hardware Repair or replace as needed Tires Check for wear damaged tires and ensure for proper sized tires and correct air pressure Parking brake Check for automatic rotation a...

Page 172: ...sion oil filter Replace M 3 HST oil filter Replace 4 transmission fluid Change M transmission fluid level Check D 5 Front axle oil Change N Front axle oil level Check 6 Front axle pivot Adjust 7 Engin...

Page 173: ...an 1 Replace 2 12 Fuel filter element Replace S 13 Fan belt Air con belt Adjust 3 V AB 14 Clutch pedal free play Adjust O 15 Brake pedal free play Adjust R 16 Radiator hose and clamp Check G Replace 1...

Page 174: ...e Adjust AE 23 Fuel injection nozzle injection pressure Check 24 Injection pump Check 25 Cooling system Clean AJ 26 Coolant Replace AJ Coolant level Check F 27 Air con filter Replace AI 28 Fuel system...

Page 175: ...e registered as emission related critical parts by KIOTI in U S EPA ex haust emission standard non road emission regulation As the engine owner you are responsible for the performance of the required...

Page 176: ...de above Tier 4 API CJ grade above Oil Viscosity SAE 10W30 10W40 15W40 4 Transmission fluid 22 0 5 8 Daedong utf55 or S h e l l Donax TD Exxonmobil Mobilfluid 424 Exxon Hydraul 560 B P Tractran UTH In...

Page 177: ...bothering pro cess td2O702A MAINTENANCE CODE How to open the hood A 1 Hood 2 Opening Button A Press B Open 1 Hood Never open the hood while the engine is running CAUTION A 1 1 A 2 2 B B tC2O752a tC2O...

Page 178: ...ction to the fuel injection pump use the strainer when refueling CAUTION Be careful not to let the fuel tank become empty Otherwise air will enter the fuel system necessitating bleeding before next en...

Page 179: ...eck if the oil level is within the specified range 6 If the oil level is too low add some new oil so that the level is within the allowable range 1 Oil Dipstick A Upper Limit If the level is low do no...

Page 180: ...it into its original position Then pull it out again and check if the oil level is within the specified range 5 If the oil level is too low add some new oil so that the level is within the allowable r...

Page 181: ...cool tC2o706a ant in Chapter Maintenance for every two years 3 The tractor is furnished in the fac tory with a mixture of anti freeze ethylene glycol and water in a ra tio of 50 50 which is usable in...

Page 182: ...ed als in the Chapter Maintenance CHECKING BRAKE AND CLUTCH PEDALS H 1 Inspect the instrument panel for broken gauge s meter s and in dicators 2 Replace if broken Checking Head Light Haz ard Light etc...

Page 183: ...an under the en gine and unscrew the drain plug counterclockwise to drain the oil completely All the used oil can be drained out easily when the engine is still warm 1 Drain Plug td2o710a 1 Engine Oil...

Page 184: ...while chang ing or adding engine oil and wear eye protection to prevent eye contact Prolonged and repeated con tact with the engine oil may cause skin disorders and skin cancer If skin contact is mad...

Page 185: ...vel ground and start the engine to warm it up 2 Stop the engine apply the parking brake and remove the drain plug 1 Hydraulic Filter 2 HST Filter 3 To drain the used fluid place a oil container under...

Page 186: ...and front axle support to drain oil 2 After draining reinstall the drain plugs securely 3 Remove the bleeding plug from the front axle case and add oil through the filler hole Changing front axle case...

Page 187: ...5 After adding oil fit the filler plug again 6 Wait for 15 minutes and check the oil level again If the amount is in sufficient add more oil 1 Oil Dipstick A Upper Limit tC2o710a OIL CAPACITY 6 0 L 1...

Page 188: ...he pedal 3 When adjustments are needed loosen the locking nut and turn the turn buckle until the rod length is at the desired and acceptable limit 4 After adjustment tighten the lock ing nut firmly 5...

Page 189: ...o718a tC2o716a Apply quality multi purpose grease to the locations specified in the following figure at every 50 hours of use or when necessary Also record the operating hour on every application Lubr...

Page 190: ...eel Bolt nut 2 Rear Wheel Bolt nut Check wheel bolts and nuts regu larly especially when new If they are loose tighten them as follows To avoid injury Never operate tractor with a loose rim wheel or a...

Page 191: ...ust in fuel are accumu lated in the filter Remove the plug from the bottom of the fuel filter to drain any impurities 2 After draining tighten the plug with a hand Do not use a tool 3 Start the engine...

Page 192: ...t not exceed 2 kgf cm 29 psi Main tain reasonable distance between the nozzle and the filter Evacuator Valve Open the evacuator valve gab by fingers once a week under ordinary conditions or daily when...

Page 193: ...nge them immediately 4 After the fuel pipe and hose clamps have been changed bleed the fuel system Stop the engine when check ing the items above Inspect the fuel pipe regularly The fuel pipes are sub...

Page 194: ...y normally charged Black Battery discharged immediate charge required White Replace the battery 4 If the tension is incorrect loosen the alternator mounting bolts and using a lever placed between the...

Page 195: ...the battery to flames or sparks It may cause a fire The battery fluid contains sul furic acid that can burn you Do not allow the battery fluid to contact your eyes skin or painted surfaces If you acc...

Page 196: ...IOTI Dealer Keep the battery fully charged If the battery fluid concentration is too low during the winter sea son the battery may be frozen Do not start the engine when the battery is frozen Try to w...

Page 197: ...enter at front of tire and hub height 5 Measure distance between tire beads at back of tire and hub height 6 Front distance should be 2 8 mm 0 079 0 315 in less than rear distance If not adjust the le...

Page 198: ...according to the manual s instruction Refer to the instruction in Chapter Troubleshooting before starting the engine 1 Power Steering Oil Line 1 Check to see that all hydraulic lines and hose fitting...

Page 199: ...terval can be changed according to driving conditions Re place the filter according to the fol lowing procedure Replacing air cleaner filter Af 1 Filter 2 Dust Cap 3 Evacuator Valve tc2o721b 1 Open th...

Page 200: ...loosening bolts from the left and right side of the cabin roof and separate the filter 1 Bolt 2 Filter replacing air filter Ai 2 2 2 2 1 1 1 1 T21O904A Tractor with cabs have no protection against da...

Page 201: ...whatever either direct or indirect for applica tion of special filters and or changes to the air intake sys tem of the cab Every change to the cab intake system can result in a health hazard for the...

Page 202: ...hing on to the protective grille otherwise your cab s filter will be irreparably dam aged WARNING 1 1 TG1O753A Remember that the cab filter is not suitable for chemicals in general Absolute protection...

Page 203: ...the right sort of personal protective equipment to protect against the harmful products used WARNING 4 Use clean fresh water and anti freeze to fill the reservoir tank 5 Follow the cleaner manufactur...

Page 204: ...cap If the cap is loose or improp erly fitted water may leak out and the engine could over heat If the radiator cap has to be removed follow the caution above and securely retighten the cap Use clean...

Page 205: ...rds that necessi tate a minimum glycol content in the concentrated antifreeze When the coolant level drops due to evaporation add water only In case of leakage add anti freeze and wa ter in the specif...

Page 206: ...n the fuel system should be bled IMPORTANT If the engine cannot be started even after bleeding the fuel sys tem contact your local Dealer NOTE To protect the catalyst filter keep the followings Make s...

Page 207: ...wiper arm lift the cap of the wiper arm remove the nut and set the wiper arm upright Then hold the arm head and shake it left and right to remove the wiper arm from the drive spindle Disconnect the wa...

Page 208: ...tal so that the fixing lever is facing down Align the wiper arm with the fixing lever slot and lower the blade When the wiper blade is sepa rated the wiper arm should not contact the windshield or rea...

Page 209: ...rate the wiper In order to prevent damage of the wiper blade never use synthetic detergent thinner or solvent on the windshield CAUTION 1 Fuse Box TC2O734A Body fuse an Fuses protect the tractor elect...

Page 210: ...luster_ B Cluster Stop_Sol 10A Alternator Brake_Lamp 5A Unit 20A Head_Lamp Tail_Lamp Flasher Unit PTO Work Lamp Spare 20A 20A 15A 10A 5A Spare Spare Fuse Puller Spare Head Lamp Stop Sol Brake Safety T...

Page 211: ...e Spare Fuse Puller Spare Head Lamp Stop Sol Brake PTO T22O756A ROPS AU 5A 25A 10A Start 15A Flasher Horn 5A Cluster_ B 25A A C Power Cluster Stop_Sol 10A Alternator Brake_Lamp 5A Unit 20A Head_Lamp T...

Page 212: ...can catch a fire WARNING If the replaced fuse is blown soon it is probable that the wir ing system is faulty In this case contact your local KIOTI Dealer If the fusible link relay or other electric c...

Page 213: ...ystems in the tractor severely Refer to the chapter Trouble shooting in this manual or contact your local KIOTI Dealer for specific information dealing with electrical prob lems IMPORTANT The bulbs an...

Page 214: ...bulb with the same capacity td2o739a Make sure to use a KIOTI genuine bulb Using a non recommended bulb can cause a fire The headlamps can temporar ily be fogged due to rain or car wash This is becaus...

Page 215: ...39A 1 Turn Signal Lamp 1 The rear turn signal lamps are mounted on the rear fender 1 Connector 2 Nut td2o741a 2 Disconnect the connector and loosen the nut from the bottom of the fender to remove the...

Page 216: ...Lamp 2 Position Lamp 4 Turn the socket counterclockwise to remove the bulb and replace it with a new one Front turn signal lamp and position lamp 1 The front turn signal lamps are in stalled onto the...

Page 217: ...ll a new bulb TD2O745B 1 Turn Signal Lamp Bulb 2 Position Lamp Bulb Rear work lamp td2o746a 1 Screw 2 Lens 1 Loosen the screw to remove the lens td2o747a 1 Bulb Socket 2 Remove the bulb by turning its...

Page 218: ...MEMO MEMO TC220 OM 07 indd 50 2018 01 15 1 12 51...

Page 219: ...7 8 8 STORAGE AND DISPOSAL Tractor storage 8 2 Daily storage 8 2 Long term storage 8 2 USING TRACTOR AFTER LONGTERM STORAGE 8 4 Usage and disposal 8 4 TC220 OM 08 indd 1 2018 01 05 1 38 03...

Page 220: ...er the tractor 10 Clean the engine components as well as the tractor Tractor storage Daily storage 1 Keep the tractor clean when it is stored Make sure to wash it after work 2 Store it indoors if poss...

Page 221: ...king brake Depress the clutch pedal fully and move the latch When the clutch pedal is released the latch hook is en gaged with the clutch To avoid injury Never clean the tractor body while the engine...

Page 222: ...e and idle engine for at least 5 minutes Stop the engine and visually in spect the tractor Check if there is leakage 11 Start the engine release the parking brake and depress the brake pedal to check...

Page 223: ...7 9 9 TROUBLESHOOTING Engine Troubleshooting 9 2 Tractor Troubleshooting 9 4 TC220 OM 09 indd 1 2018 01 05 1 38 32...

Page 224: ...ver fuel filter and fuel injection pump to eliminate all the air in the fuel system Thick carbon deposits on orifice of injection nozzle This is caused when water or dirt is mixed in the fuel Clean th...

Page 225: ...f any terminal is loose or corroded clean or fix it firmly 2 When power is insufficient Valve out of adjustment Contact your KIOTI dealer Air cleaner is dirty Clean or replace the element at every 100...

Page 226: ...timing after consulting with your KIOTI Dealer Clutch cannot be disengaged Check and adjust the clutch pedal play Contact your KIOTI dealer Defective hydraulic valve or hydraulic system Contact your K...

Page 227: ...repaired in a workshop Each connection has play Tighten the connection again 5 Hydraulic system is faulty Oil is leaked from pipe or hose The pipe clamp is loose Re tighten it The pipe is cracked Have...

Page 228: ...olyte level is low Charge the battery Battery cannot be charged Check the battery and alternator Horn does not sound The horn switch is faulty Replace it The wiring is faulty Repair it The horn is dam...

Page 229: ...10 10 INDEX INDEX 10 2 TC220 OM 10 indd 1 2018 01 15 1 16 04...

Page 230: ...nt of check link 6 5 Adjustment of lift rod 6 4 Adjustment of top link 6 5 Air Conditioner Switch 4 45 Air Recirculation and Fresh Air Mode 4 42 ANTENNA 4 40 Anti freeze 7 37 B Battery W 7 26 Battery...

Page 231: ...Components for additional front weight 4 55 Connecting and disconnecting implement 5 28 Controls 4 21 Cup Holder and Storage 4 41 Cushion strength adjustment 4 30 D Daily check item 7 3 Daily storage...

Page 232: ...lamp 7 48 Front wheel installation pattern 4 53 Fuel filter S 7 23 Fuel gauge 4 14 Function description and operating tips 4 1 G General precautions 1 2 H Hand throttle lever 4 27 Handling loader 6 11...

Page 233: ...Linked Pedal Lever for hst models 4 28 Loading into and unloading out of the truck 5 19 Long term storage 8 2 LUBRICANTS 7 8 Lubricating grease nipple P 7 21 M Main fuse Ap 7 45 Main shift lever 4 23...

Page 234: ...ndicator 4 16 PTO selection switch 4 12 PTO SPEED 4 14 PTO switch ON OFF 4 11 R Range shift lever 4 23 Rear tire specs and wheel bolt nut torque 4 54 Rear turn signal lamp and position lamp 7 47 Rear...

Page 235: ...els and ballast 4 49 Tractor storage 8 2 Tractor Troubleshooting 9 4 Transmission number 2 2 Tread 4 51 TROUBLESHOOTING 9 1 Turn signal lamp 4 16 Turn signal light switch 4 9 Turning 5 17 U Unlocking...

Page 236: ...0 W When operating the P T O 1 15 When parking the tractor 1 15 When unloaded bucket and rear ballast are installed 6 13 When using the 3 point hitch 1 17 Wiper 4 38 Working Light 4 38 TC220 OM 10 ind...

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