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MOUNTING THE RACK

 

The rack is a length of steel that has nylon teeth attached to it. The rack is attached to the gate by 
means of TEK screws. The rack meshes with the pinion gear on the motor which then drives the 
gate. 
It is very important that the rack is mounted securely and that the rack meshes with the pinion gear 
for the full length of the gate . Any section of rack that is too tight or too loose will cause problems 
with the operation of the gate.

 

Step 1

: ensure that the motor is at least

 7 mm above the ground level

 and that the gate is in the 

closed position.

 Fig A 

Step 2

: place a piece of the rack on the pinion of the motor, ensuring that the teeth of the rack and 

the pinion mesh correctly.

 

Step 3

: now fasten the rack to the gate using the TEK screws. The TEK screw should be placed in 

the centre of the slot in the rack so as to allow for adjustment later.

 FIG B 

Step 4

: push the gate towards the open position continuing to secure the rack to the full length of 

the gate. Ensure that the rack is securely meshed with the pinion at all times during this operation. 
Repeat step 4 until the full length of rack is attached to the gate.

 

Step 5

: using the jack­up bolts under the motor,

 drop the motor 2mm

, this allows a slight gap be­ 

tween the teeth of the rack and the pinion so as to prevent any binding or tight spots on the rack.

 

FIG C 
Step 6

: push the gate all the way open and closed to check that the rack is meshing with the pinion 

for the complete length of the gate. 
Check that the rack is not touching the motor while running and also check that the rack covers at 
least three quarters of the pinion at all times when viewed from above. 

Start with 7 mm space 

Drop motor by 2 mm when 
rack is secured to gate.

 

5

m

m

 

2

m

m

 

C

 

Place the TEK screws as shown bellow for the 
complete length of rack. 

Place TEK screw here

 

7

m

m

 

A

 

IT IS RECOMMENDED THAT THE RACK 

IS MOUNTED AS SHOWN AND NOT 

INVERTED , AS THIS MAY CAUSE OB­ 

STRUCTION SENSING PROBLEMS

Summary of Contents for SPRINT

Page 1: ...P9 ANCHORING THE MOTOR P11 SECURING THE MOTOR P12 MOUNTING THE RACK P13 FILLING THE GEARBOX OIL P14 MOUNTING THE MAGNET P14 MAIN PC BOARD LAYOUT P15 LCD SCREEN P16 SETTING THE MOTOR DIRECTION P17 PROG...

Page 2: ...nding BMG Imports offer a Standard Warranty on this equipment The following terms and conditions apply to ALL warranty claims BMG Imports warrants the ORIGINAL purchaser at the point of sale that the...

Page 3: ...no circumstances may 220V AC be run using Communication cable Ripcord or Cabtyre BMG Imports will not be held liable for any accident incident resulting in damage injury or death ensuing from the inst...

Page 4: ...ckle charge to maintain 13 8 VDC charge to the battery Main PC board this is the printed circuit board that contains all the electronic components that oper ate the motor NOTE Always remove the power...

Page 5: ...5 MOTOR LAY OUT 4 HOLES TO PEG OR BOLT THE PLATE CONDUIT ENTRY HOLES FOUNDATION PLATE 12VOLT DC ELECTRIC MOTOR MAIN PC BOARD CABLE RISERS 12 VOLT BATTERY ACCESS DOOR WITH LOCK L C D SCREEN...

Page 6: ...to avoid any damage to the motor The rail must be level and should be above ground level this will assist with keeping debris out of the path of the wheels Any debris lying on the rail may cause the...

Page 7: ...assist with the smooth operation of the gate The gate must not move on its own when left in any position on the rail D A C E will not be held responsible for any gates bumping the ends stops when a ga...

Page 8: ...equired to start the gate rolling This is the start up force At no stage while moving the gate must the reading exceed the force shown in the table below START UP FORCE Start up force table Sprint max...

Page 9: ...MANUAL OVER RIDE PLACING MOTOR INTO MANUAL OVER RIDE Open the door as in step 1 above Turn the thumb wheel CLOCKWISE until the gate moves freely PLACING THE MOTOR IN NORMAL OPERATION MODE Turn the th...

Page 10: ...ter proof conduit and must be terminated inside the motor There must be no joins in the cable underground The cable should be a two core 1 5mm cable DO NOT USE COMMUNICATION CABLE AS THIS WILL VOID AN...

Page 11: ...e The concrete should be allowed sufficient time to set before the mo tor is mounted onto the plate Allow concrete to set and then place the foundation plate onto the concrete plinth 3 Foundation plat...

Page 12: ...bove the flood level or if this is not possible a flood proof wall should be constructed around the motor After placing the motor onto the three jack up bolts place the three clamping nuts and washers...

Page 13: ...B Step 4 push the gate towards the open position continuing to secure the rack to the full length of the gate Ensure that the rack is securely meshed with the pinion at all times during this operatio...

Page 14: ...ses the motor must not exceed 3mm To check this manually move the gate until the magnet is directly over the pinion gear then measure be tween the magnet and the motor lid If the gap is more than 3mm...

Page 15: ...according to the instructions in this manual It is very important to remember to disconnect ALL power before connecting or discon necting any wiring MAIN P C BOARD LAY OUT LED extension con nector Re...

Page 16: ...THE CLOSED POSITION GATE OPEN THE GATE IS IN THE OPEN POSITION OBSTRUCTION THE GATE HAS SENSED AN OBSTRUCTION CHECK THE WHEELS ROLLERS RACK BRACKETS FUSES FORCE SETTING POTS AUTO CLOSE ACTIVE THE GAT...

Page 17: ...The motor wires are the two wires that extend from the electric motor and are connected to the main PC board The other reason that the setting of the motor direction is important is that the motor wi...

Page 18: ...is designed to assist with the programming of the motor Step 1 manually open the gate 1m 1 5m Step 2 engage the motor using the thumb wheel Step 3 have dip switch 1 2 in the ON position Step 4 apply t...

Page 19: ...afe storage It is recommended that the remotes are numbered in order of programming This will assist with erasing any lost or stolen remote at a later stage Step 1 place the jumper over the two pins o...

Page 20: ...OSE Auto close is an option that allows the gate to close automatically after a chosen time delay this delay can be from 10 to 70 seconds Auto close is selected by using the dipswitches on the main PC...

Page 21: ...1m Collision Sensing Electronic Electronic Duty Cycle 20 20 Motor Voltage 12 Volt 12 Volt Motor Power 120 watts 120 watts Opening Time 25m min 18m min Supply Voltage at Gate 16V AC 16V AC On board rec...

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