Page 1: ......
Page 2: ...m Cover w Support Bar E Vinyl Cover w Support Bar F Single Support Bar G Double Support Bar w Seal H Bearings I XRS Opener J Opener Mounting Brackets 2 K Shaft Collar L PVC Shaft Spacer Not Pictured M XRS Fastener Kit Optional Accessories N Motor Cover A B C D E F G H I L N J K ...
Page 3: ...ting the power supply to the motor Performing service on this motor without disconnecting the power supply may result in serious injury or death All components of this door have been engineered according to measurements provided to Airlift Doors Inc Do not attempt to modify any components or use any substitute parts without first consulting a factory representative of Airlift Doors Inc Failure to ...
Page 4: ...d all hardware Confirm all parts listed in the parts list have been included STEP 3 DETERMINE LH RH TRACKS 3 1 The left hand track will have the the bearing plate at the top and the brush seal pointed to the right towards the center of the door opening 3 2 The right hand track will have the bearing plate at the top and the brush seal pointed to the left towards the center of the door opening 3 3 F...
Page 5: ...NT TOP COVER 6 1 Using two people lift the aluminum top cover assembly onto the top of the bearing plates Make sure the square support bar is on the bottom of the cover and is towards the wall FIG 6A 6 2 Using two 5 16 x 1 bolts attach the cover support bar to each bearing plate Use the inner most pre drilled hole at the top of the bearing plates FIG 6B FIG 6A FIG 6B STEP 7 MOUNT VINYL COVER SUPPO...
Page 6: ...O NOT TIGHTEN BOLTS AT THIS POINT Leave them slightly loose until you complete step 15 FIG 7B FIG 7B STEP 8 COMPLETE TRACK MOUNTING 8 1 Check that both tracks are level and square with the mounting surface 8 2 Complete the mounting of the track by fastening the track to the wall through the remaining pre drilled holes in both the track and the bearing plates FIG 8A Fasten tracks and bearing plates...
Page 7: ... cover has been removed from the figures below for clarity 9 2 Slide one 3 1 8 PVC shaft spacer on each end of the shaft FIG 9A 9 2 Remove rolled door assembly from box Using 3 people or a mechanical lift lift the door assembly into place and slide the exposed ends of the shaft into the slots at the front of each bearing plate 9 3 IMPORTANT Be sure to orient the door so the yellow bottom edge is c...
Page 8: ...rson must hold the vice grip firmly to prevent the door from unrolling 11 2 While the vice grip is being held have another person untie the ropes from the door assembly 11 3 IMPORTANT Guide the edges of the door into each track and lower the door by hand until the bottom edge is at the desired opening height For instance if you have a 10 high opening but only want the door to open to 8 you must lo...
Page 9: ...into the slot next to the rubber seal as shown below FIG 13A 13 3 Space the bolts evenly along the length of the support bar FIG 13A STEP 14 MOUNT DOUBLE SUPPORT BAR 14 1 Flip the double support bar over so the rubber seal is on the bottom 14 2 Mount the double support bar to the slot in the bottom of each bearing plate using 4 5 16 x 1 bolts 14 2 Do not tighten these bolts yet Leave them loose so...
Page 10: ...L SEAL TOWARDS DOOR TIGHTEN 5 16 X 1 BOLTS FASTEN VINYL COVER TO DOUBL SUPPORT BAR WRAP VINYL COVER AROUND BOTTOM SUPPORT BAR STEP 16 INSTALL POLY INTO BEARING PLATE SLOTS 16 1 Slide one of the 2 x 5 pieces of polycarbonate into the slot in each bearing plate as shown FIG s 16A 16B FIG 16A FIG 16B 15 4 Once the vinyl cover is fastened to the double support bar slide the black rubber seal in toward...
Page 11: ...ugh the smaller round holes NOT the larger slotted holes 17 4 Slide the opener onto the end of the shaft making sure the brackets are towards the bearing plate and the black opener cover is facing away from the wall FIG 17C OPTIONAL Apply Anti Seize to the door shaft before installing the motor Not supplied 17 5 Align the slotted holes in the mounting brackets with the bolts on the bearing plate S...
Page 12: ...ine with the key slot in the opener FIG 17E 17 7 Insert the opener key into the keyway and key slot and push it in until approximately 1 4 is sticking out FIG s 17F 17G 17 8 Slide the 1 shaft collar onto the end of the shaft Push it against the key and tighten the collar set screw FIG 17H FIG 17E FIG 17F FIG 17G FIG 17H ...
Page 13: ...he factory to allow the door to travel within 1 2 ft of the floor at 20 opener speed Follow these steps to set the door to open and close to the desired position The XRS Roll Up Door Opener allows the user to adjust the overall speed of the opener by using the arrow buttons on the VFD inside the control box PLEASE NOTE that adjustments to the opener speed will require adjustments to the open and c...
Page 14: ...TE The remaining buttons on the VFD are NOT USED OPEN AND CLOSE SPEED ARE NOT INDIVIDUALLY ADJUSTABLE Fig 19A VFD 19 2 Adjust the VFD to a desired speed using the UP DOWN arrows and press CLOSE on the control box REMEMBER TO BE READY TO PRESS STOP 19 3 Adjust the door speed as needed 19 4 Once the desired opener speed has been set press the open button and stop the door when it is approximately 12...
Page 15: ...ener you may have to fine tune adjust the limit cams This is due to the coasting nature of the opener Run the door open and closed and adjust the fine tuning screw on the Open Close limit cams until the door stops at the desired open and close positions Limit Switch Fig 19B Limit Switch Fig 19C IMPORTANT Once the opener limits have been set any adjustment to the opener speed will require that you ...
Page 16: ... large 1 1 2 washer a 3 8 lock washer and a 3 8 nut 20 5 Drill a 1 4 hole through the side of the door track using the hole in the 90 deg mounting bracket as a guide Fasten the bottom 90 deg bracket to the track using a 1 4 bolt and nut FIG 20D 20 5 Re install the front panel on the motor cover FIG 20A FIG 20B FIG 20C FIG 20D ...
Page 17: ...d door from being opened by a blocked photo eye The wiring instructions for this are shown on the wiring schematic Orange and Red wires from the opener limit assembly If this feature is used the outer Green Limit Cam 3rd from wall must be matched to the inner White Limit Cam 2nd from wall so both cams are pushing in their respective switches when the door is closed If you need the photo eyes to op...
Page 18: ...ic See attached instructions for additional information Prewired Pigtail Supplied By Airlift Motor Wiring Must Be Minimum 12ga Stranded Wire Supplied By Others 120v Power requires 20amp circuit per opener Minimum 12ga Wire Supplied By Others Yellow Blue Brown Red Orange Wires are only used when additional inputs are required If additional inputs regarding door position are needed please contact ou...
Page 19: ...Banner Infrared Safety Eyes QS303E Emitter Eye QS30VR3R Receiver Eye BLUE BLUE BROWN BROWN YELLOW WHITE BLUE 24V BROWN 24V YELLOW COMM WHITE OPEN ...
