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- Installation Manual - 

00B 60J XXXX

Wear protective eyewear and gloves.

Thank you for purchasing CUSCO products. Please make certain that this instruction manual and the vehicle’s factory service manual is fully read and acknowledged prior to installation. When 

transferring usage of the product, please make sure the instruction manual is given to the new owner with the product, or to anyone operating the vehicle. When this product or the vehicle 

equipped with this product is given/let borrow to others, please hand this manual to the person who receive the product or vehicle.  

A potential possibility of  malfunction and (or) breakage can result to the product and (or) to the vehicle if this indication is ignored, if 

wrongful usage and (or) operation is performed. 

An immediate possibility of serious injury and (or) even death can be assumed to the individual and (or) to the third party if this indication is ignored 

and wrongful usage and (or) operation is performed. 

An potential possibility of serious injury and (or) even death can be assumed to the individual and (or) to the third party if this 

indication is ignored and wrongful usage and (or) operation is operformed.

An potential possibility of serious injury and (or) even death can be assumed to the individual and (or) to the third party if this 

indication is ignored and wrongful usage and (or) operation is operformed.

Please read this first

Notes

This instruction manual includes the usage and installation. Read this manual thoroughly before operating.  Please keep this instruction in the vehicle at all times.

CUSCO cannot be responsible for any damages while using this product, or any damages caused by this product usage.

Installation by non-professionals and unauthorized shops voids product warranty.
Always focus on driving first, and never on the gauge displays. This may cause vehicle accidents and can even result in death. 
Perform product setting adjustment and other operation when the vehicle is parked at safe place.

Do not disassemble or apply any modifications to this product. Such alterations can cause vehicle accidents or product damage. This also voids the product warranty.

If any problem is found (wet/odor/smoke/erratic movement etc.), stop using the product IMMEDIATELY and contact your local retailer. Prolonged usage with such symptom can lead to accident or vehicle damage.

Dropping and/or applying the excessive force to this product before or during installation can cause damage, resulting in malfunction of the product. 
This product is designed to be used in 12V power vehicles only.  Do not install this product in different voltage supplied vehicle.

Make sure to insulate the unused connector and wirings to avoid short circuiting.
Always use the supplied hardware.  

Installiation of components on the passenger side or center section can interfere with safety standards. Please check within local regulations before installing.

Use a soft cloth to clean the product gently. Using cleaners or abrasive agents can damage the product. 

Exhaust manifold, radiator, and engine can be very hot. Please provide sufficient cool down time before starting any installs.
Exhaust manifold, radiator, engine can be extremely hot while the vehicle is running immediately prior to vehicle usage.  There is high possibility of injury when coming in contact with such components.
Keep clear from infants, small children, and animals. Keep small parts away to avoid accidents. (prevent the parts from being swallowed/inhaled)
Exhaust pipe can be very hot. Wear proper protective clothing when working in or around this area. 
Avoid installing any product in areas that can interfere with vision of the front windshield, driving equipments, and/ or air-bag system and other safety features.. 
Take caution when installing this product near elecrtic wires, water hoses, and air hoses. and avoid inflicting and damages to them. Damaging the electric wires, water hoses, and air hoses can cause shot circuit and/or 

critical engine damage.

This product is for off-road or competition use only. By reading this warning the customer acknowledges that Cusco products are not permitted for use on public highways.  

This product includes all components listed in this instruction manual. If there are any missing or damaged parts, please contact an authorized CUSCO retailer. 

CUSCO cannot be responsible for any loss or damage to the product or the vehicle, when used in combination with other product(s) and (or) unauthorized tamperment to this product.  
CUSCO cannot be responsible for any injury or damage caused to the individual or third party as well as malfunction of the vehicle, products and (or) accessories.
This product and accessories can be changed without prior notice due to production and manufacturing reasons.
CUSCO cannot be responsible for any factory OEM parts lost during temporary removal process when performing installation.
Some components such as car audio and clock can lose memory when the battery is disconnected while installating.  After completion of the installation process, recover the setting refering to each instruction 

manual. CUSCO cannot be responsible for lost settings.
Perform periodical inspection.  The durability of this product can vary depending the surrounding conditions and usage. 
CUSCO cannot be responsible for any voided factory warranty due to installation of this product.

Any service to the car with removal of the parts should be performed by trained professionals at a properly equipped workshop. 

Resting, sleeping in the car, or working in the car or in the closed garage can cause carbon monoxide poisoning, which can be fatal.  Must turn the engine off and keep the area well ventilated. 
Always place wheel chock to prevent the vehicle from moving.

Be careful with wiring when making connections directly in relationship with driving equipment, such as engine, steering, brake, and air-bag. 
Always make sure that the wiring is done properly. Take extra caution when dealing with positive and negative polarity. Make sure that the wires are insulated and there are no loose wires. If 

any wiring is performed in error, it may cause a fire on this product and/or the vehicle. Please disconnect the battery terminal wires before beginning the installation process. In case if it is not possible to shut off the 

power supply, it is your own responsibility to protect yourself from any injury as well as avoid electric shock and/or short circuit which can cause damage to the product and/or the vehicle.    

Always disconnect the battery before beginning any type of work on the vehicle. 

Acknowledge that the installation of CUSCO products will alter vehicle control characteristics. Operate vehicle with extreme caution after product installation.  

Use and install Cusco products only as directed by the manufacturer. Do not modify product to fit unspecified application. Misuse of product may lead to serious injury or death. 

Always install products according to the automobile manufacturer factory service manual unless otherwise specified in this installation manual. 

Summary of Contents for 00B 60J Series

Page 1: ...CUSCO USA Inc 16635 Gemini Lane Huntington Beach CA 92647 Tel 714 907 0033 Fax 714 369 8142 info cuscousainc com www cuscousainc com Installation Manual 00B 60J XXXX e con2 Electronic Damper Controller ...

Page 2: ...accidents prevent the parts from being swallowed inhaled Exhaust pipe can be very hot Wear proper protective clothing when working in or around this area Avoid installing any product in areas that can interfere with vision of the front windshield driving equipments and or air bag system and other safety features Take caution when installing this product near elecrtic wires water hoses and air hose...

Page 3: ...l 40 way damper controller e con2 Controller x1 e con2 Display x1 Electrical Harness x1 Control Harness 4m length x2 Control Harness 5m length x2 Motor x4 Spanner Wrench x1 Grease x1 Thread Lock x1 Tie Wraps x14 Electrotap x2 Spliced Connector x2 Tape x1 Double Sided Tape x1 6 Sided Wrench x1 Installation Manual 00B 60J XXXX ...

Page 4: ...tage Lack of power will result in insufficient motor operation Ground Wire BLACK Securely connect to a chassis ground or any ground wire 2 Control Harness Installation The control box harness features a smaller connector than the rest Laying out the harness in the engine bay trunk space and interior cabin will make installation more easier Connector ends are labeled per their designated points Yel...

Page 5: ... torque specs 2 5 N m 0 25kgf m additional reference approx 5 past hand tightened point After removing click tool dial use the included 3mm hex wrench to remove hex bolt Confirm first that the motor shaft slides in freely on the hex bolt Apply the included grease on to the hex bolt thread Reinstall the hex bolt on to the shock rod and tighten clockwise until it stops Loosen the hex bolt 8 turns co...

Page 6: ...ng point indicated above Torque specification 3N m 0 3kgf m Never tighten the motor assembly by handling it at the 4 sided area Exceeding the indicated torque specifications may apply unnecessary loads to the motor resulting in failure Using a flathead screwdriver loosen the motor five revolutions counter clock wise to check that the it turns smooth Put back the rubber cover on to the motor assemb...

Page 7: ...se memory slot to save in Cancel Memory Save Memory Switching Between Saved Memory Profiles SHOCK Mode Memory 1 Memory 2 Memory 3 Memory 4 Vertical or Landscape Display SWITCH Mode Switch Mode Vert or Landscape Mode Switch Enter Save SHOCK Mode Shine Mode Switch Colors Enter Save SHOCK Mode Changing Display Color SHINE Mode G Sensor Option SONAR Mode Switch to SONAR Mode G Sensor Display Letter G ...

Page 8: ... ef o l l o w i n gb u t t o n s a s f o l l o w s p e r f o r mt h e o p e r a t i o n s t op r e s e t s h o c k s e t t i n g s P u s ha n dH O L De i t h e r k e y t oma k et h e F R i c o na s w e l l a s r e s p e c t i v eme mo r y p o s i t i o ni c o nb l i n k B y H O L D I N Gt h et h eb u t t o n s o n c ea g a i n t h eb a n k p o s i t i o nc a nb e s e l e c t e db y t h es t r i p ...

Page 9: ... n t c o l o r s B l u e D e f a u l t G r e e n P u r p l e R e d S k y B l u e Wh i t e Y Y e l l o w C o n f i r mS e l e c t i o nw i t ht h i s k e y T oc h a n g et h ed i s p l a y b r i g h t n e s s f o r b o t hn o r ma l a n dn i g h t t i memo d e s L i g h t o n P r e s s t h i s s e q u e n c et og oi n t ob r i g h t n e s s mo d e C h a n g eb e t w e e nt h e5l e v e l s o f B r i...

Page 10: ...S c r e e nmo d e S e l e c t t h ec h o i c eb y C o n f i r mi n gw i t ht h i s b u t t o n T o g g l et h e s ek e y s e q u e n c ef o r c h a n g i n g A U D I B L EWA R N I N G O p t i o n s b e t w e e nO Na n dO F F T o g g l et h e s ek e y s i ns e q u e n c et oc h a n g e C O N T R O L K E YB E E P I N Gt oO No r O F F S e l e c t t h ec h o i c eb y c o n f i r mi n gw i t ht h i s b...

Page 11: ...eak SWITCH Options Setup Mode Sonar Mode Icon OK OK Switch Mode Icon Display Vertical Horizontal OK Warning Alarm Sound OK OK Keypad Sound Back to Shine Mode Shock Mode Shock Absorber Basic Control Shock Mode Icon Front Shock Absorber Rear Shock Absorber Memory Recall Memory Set System Reset Hard 1 Step Soft 1 Step Multiple Step by Long Hold OK Automatically Selected After 2 second pause Automatic...

Page 12: ...ak SWITCH Options Setup Mode Sonar Mode Icon OK OK Switch Mode Icon Display Vertical Horizontal OK Warning Alarm Sound OK OK Keypad Sound Back to Shine Mode Shock Mode Shock Absorber Basic Control Shock Mode Icon Front Shock Absorber Rear Shock Absorber Memory Recall Memory Set System Reset Hard 1 Step Soft 1 Step Multiple Step by Long Hold OK Automatically Selected After 2 second pause Automatica...

Page 13: ... computers audio video clocks etc Avoid installations in places of direct sunlight excessive heat or electrical interference and harsh impact Secure all controller box and harness in such way that it will not detach or impede upon driving and securely mount the unit so that the display is legible and not difficult to control Be careful to feed and place all wires and sockets carefully so as not to...

Page 14: ...his label on the unit and position it and mount the unit securely on a clean surface Be sure to power off all connection and vehicle electrical supply Connect the sensor harness to the socket labeled SENSOR as shown on the back of the e Con2 Main Control Module When all connections and secured and G Sensor unit is securely mounted power on the vehicle and confirm that the G Sensor Mode operation i...

Page 15: ...o p e r a t i o n s C o n f i r mt h a t t h eMa i nD i s p l a y i s s h o w i n gS O N A Ri c o ni nt h ec o r n e r P r e s s t h i s k e y s e q u e n c et ot o g g l eH I G Ha n dL O W r e a d i n g I nt h eH I G Hs e t t i n g t h ei n d i c a t o r w i l l p e a k a t a p p r o x i ma t e l y 2 0Gf o r c e I nt h eL O W s e t t i n g t h ei n d i c a t o r w i l l p e a k a t a p p r o x i ...

Page 16: ... r R e s e t T os e t t h eP E A KME MO R YD I S P L A Y P r e s s t h e s ef u n c t i o n s t od i s p l a y P E A KH O L DME MO R Y T o g g l et h i s b u t t o nt os w i t c ht h eP E A Kd i s p l a y b e t w e e nL a t e r a l a n dL o n g i t u d i n a l T o g g l et h i s t of i n i s hv i e w i n gP E A KH O L DME MO R YD I S P L A Y F o r H o r i z o n t a l D i s p l a y U s e D e c e l ...

Page 17: ...ustment Motors not mounted correctly or shock adjuster rod is stuck stiff Check mounting and adjustment rod and stiffness using a driver on the motor top G Sensor Mode not switching on G Sensor is not receiving power or connected to the Main Control Check all connections Unintended Motor behavior Main controller malfunction Reset the power to the controller units by unplugging the unit or disconne...

Page 18: ... careful to feed and place all wires and sockets carefully so as not to be shorted cut or stripped Mount and protect the motor in places like the trunk area so that shifting articles in the car will not impact and damage the units Be sure to take caution on electrical wire and socket handling and disconnect all power and electrical components before working with the electrical wire harnesses Click...

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