CUSCO 00B 60J Series Installation Manual Download Page 4 | Manualshive

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STEPPING MOTOR (FRONT/RIGHT)

STEPPING MOTOR (FRONT/LEFT)

CONTROL HARNESS

STEPPING MOTOR (FRONT/RIGHT)

CONTROLLER

MAIN CONTROL BOX

CONTROL HARNESS

ACCESSORY POWER

ILLUMINATION POWER

MOTOR POWER

GROUND

STEPPING MOTOR (REAR/LEFT)

STEPPING MOTOR (REAR/RIGHT)

1. Power Wires Installation

Accessory Power Wire (RED)
Connect using the electro tap to any accessory wire (ACC 12V)

Connect using the electro tap to any car audio system illumination wire (12V Light Switch)

Illumination Power Wire (YELLOW)

Motor Wire (FUSED)
Splice and connect to any accessory wire (ACC 12V)

Confirm that the ACC 12V wire for the Motor Wire has plenty of voltage.
Lack of power will result in insufficient motor operation.

Ground Wire (BLACK)
Securely connect to a chassis ground or any ground wire.

2. Control Harness Installation

The control box harness features a smaller connector than the rest. Laying out the harness in
the engine bay, trunk space, and interior cabin will make installation more easier.

Connector ends are labeled per their designated points.

Yellow Tape = Control Harness (4m length)
Black Tape = Control Harness (5m length)

Keep the wiring harness away from heat, especially the harness routed inside
the engine and trunk space. Avoid installation while engine is hot and allow
sufficient cool down time before starting any work.

Make certain to follow all precautionary details
listed in Pg.2 before starting installation.

WIRING INSTALLATION

WARNING

WARNING

WARNING

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Summary of Contents for 00B 60J Series

Page 1: ...CUSCO USA Inc 16635 Gemini Lane Huntington Beach CA 92647 Tel 714 907 0033 Fax 714 369 8142 info cuscousainc com www cuscousainc com Installation Manual 00B 60J XXXX e con2 Electronic Damper Controller ...

Page 2: ...accidents prevent the parts from being swallowed inhaled Exhaust pipe can be very hot Wear proper protective clothing when working in or around this area Avoid installing any product in areas that can interfere with vision of the front windshield driving equipments and or air bag system and other safety features Take caution when installing this product near elecrtic wires water hoses and air hose...

Page 3: ...l 40 way damper controller e con2 Controller x1 e con2 Display x1 Electrical Harness x1 Control Harness 4m length x2 Control Harness 5m length x2 Motor x4 Spanner Wrench x1 Grease x1 Thread Lock x1 Tie Wraps x14 Electrotap x2 Spliced Connector x2 Tape x1 Double Sided Tape x1 6 Sided Wrench x1 Installation Manual 00B 60J XXXX ...

Page 4: ...tage Lack of power will result in insufficient motor operation Ground Wire BLACK Securely connect to a chassis ground or any ground wire 2 Control Harness Installation The control box harness features a smaller connector than the rest Laying out the harness in the engine bay trunk space and interior cabin will make installation more easier Connector ends are labeled per their designated points Yel...

Page 5: ... torque specs 2 5 N m 0 25kgf m additional reference approx 5 past hand tightened point After removing click tool dial use the included 3mm hex wrench to remove hex bolt Confirm first that the motor shaft slides in freely on the hex bolt Apply the included grease on to the hex bolt thread Reinstall the hex bolt on to the shock rod and tighten clockwise until it stops Loosen the hex bolt 8 turns co...

Page 6: ...ng point indicated above Torque specification 3N m 0 3kgf m Never tighten the motor assembly by handling it at the 4 sided area Exceeding the indicated torque specifications may apply unnecessary loads to the motor resulting in failure Using a flathead screwdriver loosen the motor five revolutions counter clock wise to check that the it turns smooth Put back the rubber cover on to the motor assemb...

Page 7: ...se memory slot to save in Cancel Memory Save Memory Switching Between Saved Memory Profiles SHOCK Mode Memory 1 Memory 2 Memory 3 Memory 4 Vertical or Landscape Display SWITCH Mode Switch Mode Vert or Landscape Mode Switch Enter Save SHOCK Mode Shine Mode Switch Colors Enter Save SHOCK Mode Changing Display Color SHINE Mode G Sensor Option SONAR Mode Switch to SONAR Mode G Sensor Display Letter G ...

Page 8: ... ef o l l o w i n gb u t t o n s a s f o l l o w s p e r f o r mt h e o p e r a t i o n s t op r e s e t s h o c k s e t t i n g s P u s ha n dH O L De i t h e r k e y t oma k et h e F R i c o na s w e l l a s r e s p e c t i v eme mo r y p o s i t i o ni c o nb l i n k B y H O L D I N Gt h et h eb u t t o n s o n c ea g a i n t h eb a n k p o s i t i o nc a nb e s e l e c t e db y t h es t r i p ...

Page 9: ... n t c o l o r s B l u e D e f a u l t G r e e n P u r p l e R e d S k y B l u e Wh i t e Y Y e l l o w C o n f i r mS e l e c t i o nw i t ht h i s k e y T oc h a n g et h ed i s p l a y b r i g h t n e s s f o r b o t hn o r ma l a n dn i g h t t i memo d e s L i g h t o n P r e s s t h i s s e q u e n c et og oi n t ob r i g h t n e s s mo d e C h a n g eb e t w e e nt h e5l e v e l s o f B r i...

Page 10: ...S c r e e nmo d e S e l e c t t h ec h o i c eb y C o n f i r mi n gw i t ht h i s b u t t o n T o g g l et h e s ek e y s e q u e n c ef o r c h a n g i n g A U D I B L EWA R N I N G O p t i o n s b e t w e e nO Na n dO F F T o g g l et h e s ek e y s i ns e q u e n c et oc h a n g e C O N T R O L K E YB E E P I N Gt oO No r O F F S e l e c t t h ec h o i c eb y c o n f i r mi n gw i t ht h i s b...

Page 11: ...eak SWITCH Options Setup Mode Sonar Mode Icon OK OK Switch Mode Icon Display Vertical Horizontal OK Warning Alarm Sound OK OK Keypad Sound Back to Shine Mode Shock Mode Shock Absorber Basic Control Shock Mode Icon Front Shock Absorber Rear Shock Absorber Memory Recall Memory Set System Reset Hard 1 Step Soft 1 Step Multiple Step by Long Hold OK Automatically Selected After 2 second pause Automatic...

Page 12: ...ak SWITCH Options Setup Mode Sonar Mode Icon OK OK Switch Mode Icon Display Vertical Horizontal OK Warning Alarm Sound OK OK Keypad Sound Back to Shine Mode Shock Mode Shock Absorber Basic Control Shock Mode Icon Front Shock Absorber Rear Shock Absorber Memory Recall Memory Set System Reset Hard 1 Step Soft 1 Step Multiple Step by Long Hold OK Automatically Selected After 2 second pause Automatica...

Page 13: ... computers audio video clocks etc Avoid installations in places of direct sunlight excessive heat or electrical interference and harsh impact Secure all controller box and harness in such way that it will not detach or impede upon driving and securely mount the unit so that the display is legible and not difficult to control Be careful to feed and place all wires and sockets carefully so as not to...

Page 14: ...his label on the unit and position it and mount the unit securely on a clean surface Be sure to power off all connection and vehicle electrical supply Connect the sensor harness to the socket labeled SENSOR as shown on the back of the e Con2 Main Control Module When all connections and secured and G Sensor unit is securely mounted power on the vehicle and confirm that the G Sensor Mode operation i...

Page 15: ...o p e r a t i o n s C o n f i r mt h a t t h eMa i nD i s p l a y i s s h o w i n gS O N A Ri c o ni nt h ec o r n e r P r e s s t h i s k e y s e q u e n c et ot o g g l eH I G Ha n dL O W r e a d i n g I nt h eH I G Hs e t t i n g t h ei n d i c a t o r w i l l p e a k a t a p p r o x i ma t e l y 2 0Gf o r c e I nt h eL O W s e t t i n g t h ei n d i c a t o r w i l l p e a k a t a p p r o x i ...

Page 16: ... r R e s e t T os e t t h eP E A KME MO R YD I S P L A Y P r e s s t h e s ef u n c t i o n s t od i s p l a y P E A KH O L DME MO R Y T o g g l et h i s b u t t o nt os w i t c ht h eP E A Kd i s p l a y b e t w e e nL a t e r a l a n dL o n g i t u d i n a l T o g g l et h i s t of i n i s hv i e w i n gP E A KH O L DME MO R YD I S P L A Y F o r H o r i z o n t a l D i s p l a y U s e D e c e l ...

Page 17: ...ustment Motors not mounted correctly or shock adjuster rod is stuck stiff Check mounting and adjustment rod and stiffness using a driver on the motor top G Sensor Mode not switching on G Sensor is not receiving power or connected to the Main Control Check all connections Unintended Motor behavior Main controller malfunction Reset the power to the controller units by unplugging the unit or disconne...

Page 18: ... careful to feed and place all wires and sockets carefully so as not to be shorted cut or stripped Mount and protect the motor in places like the trunk area so that shifting articles in the car will not impact and damage the units Be sure to take caution on electrical wire and socket handling and disconnect all power and electrical components before working with the electrical wire harnesses Click...

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