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Torque Specs. for Structural Bolts

 

 

This page is for use primarily when dealing with high

-

strength vehicle fasteners such as ROPS hardware that hold the 

structure together for safety. This page can also be used for other solid metal

-

to

-

metal joints. Do not use these high torque 

values on any of the following applications involving: tubing, plastic, nylon or rubber washers, threaded inserts, etc.. See 

previous page regarding less critical fasteners.

 

The values below apply to fasteners that are dry or lubricated with normal engine oil. They do not apply if special graphited or 

moly disulphide greases or other extreme pressure lubricants are used. This applies to both UNF and UNC threads.  

Remember to always use the same grade or property class when replacing bolts.

 

Size of Screw

 

Property Class

 

Course Thread

 

Fine Thread

 

Pitch (mm)

 

Pounds Feet

 

Newton

-

Meters

 

Pitch (mm)

 

Pounds Feet

 

Newton

-

Meters

 

M6

 

5.6

 

1.0

 

3.6

-

5.8

 

4.9

-

7.9

 

8.8

 

5.8

-

9.4

 

7.9

-

12.7

 

10.9

 

7.2

-

10

 

9.8

-

13.6

 

M8

 

5.6

 

1.25

 

7.2

-

14

 

9.8

-

19

 

1.0

 

12

-

17

 

16.3

-

23

 

8.8

 

17

-

22

 

23

-

29.8

 

19

-

27

 

25.7

-

36.6

 

10.9

 

20

-

26

 

27.1

-

35.2

 

22

-

31

 

29.8

-

42

 

M10

 

5.6

 

1.5

 

20

-

25

 

27.1

-

33.9

 

1.25

 

20

-

29

 

27.1

-

39.3

 

8.8

 

34

-

40

 

46.1

-

54.2

 

35

-

47

 

47.4

-

63.7

 

10.9

 

38

-

46

 

51.5

-

62.3

 

40

-

52

 

54.2

-

70.5

 

M12

 

5.6

 

1.75

 

28

-

34

 

37.9

-

46.1

 

1.25

 

31

-

41

 

42

-

55.6

 

8.8

 

51

-

59

 

69.1

-

79.9

 

55

-

68

 

75.9

-

92.1

 

10.9

 

57

-

66

 

77.2

-

89.4

 

62

-

75

 

84

-

101.6

 

M14

 

5.6

 

2.0

 

49

-

56

 

66.4

-

75.9

 

1.5

 

52

-

64

 

70.5

-

86.7

 

8.8

 

81

-

93

 

109.8

-

126

 

90

-

106

 

122

-

143.6

 

10.9

 

96

-

109

 

130.1

-

147.7

 

107

-

124

 

145

-

168

 

M16

 

5.6

 

2.0

 

67

-

77

 

90.8

-

104.3

 

1.5

 

69

-

83

 

93.6

-

112.5

 

8.8

 

116

-

130

 

157.2

-

176.2

 

120

-

138

 

162.6

-

187

 

10.9

 

129

-

145

 

174.8

-

196.5

 

140

-

158

 

189.7

-

214.1

 

M18

 

5.6

 

2.0

 

88

-

100

 

119.2

-

136

 

1.5

 

100

-

117

 

136

-

158.5

 

8.8

 

150

-

168

 

203.3

-

227.6

 

177

-

199

 

239.8

-

269.6

 

10.9

 

175

-

194

 

237.1

-

262.9

 

202

-

231

 

273.7

-

313

 

M20

 

5.6

 

2.5

 

108

-

130

 

146.3

-

176.2

 

1.5

 

132

-

150

 

178.9

-

203.3

 

8.8

 

186

-

205

 

252

-

277.8

 

206

-

242

 

279.1

-

327.9

 

10.9

 

213

-

249

 

288.6

-

337.4

 

246

-

289

 

333.3

-

391.6

 

METRIC BOLT TORQUE SPECIFICATIONS

 

5.6

 

8.8

 

10.9

 

SAE Grade No.

 

 

 

 

 

 

 

 

 

 

 

 

 

Bolt head identification 

mark as per grade. 

 

NOTE: Manufacturing 

Marks Will Vary

 

 

 

 

 

 

 

 

 

 

 

 

 

  

  

TORQUE

 

TORQUE

 

TORQUE

 

Bolt Size

 

Pounds Feet

 

Newton

-

Meters

 

Pounds Feet

 

Newton

-

Meters

 

Pounds Feet

 

Newton

-

Meters

 

Inches

 

Millimeters

 

Min.

 

Max.

 

Min.

 

Max.

 

Min.

 

Max.

 

Min.

 

Max.

 

Min.

 

Max.

 

Min.

 

Max.

 

1/4

 

6.35

 

5

 

6

 

7

 

8

 

9

 

11

 

12

 

15

 

12

 

15

 

16

 

20

 

5/16

 

7.94

 

10

 

12

 

14

 

16

 

17

 

20.5

 

23

 

28

 

24

 

29

 

33

 

39

 

3/8

 

9.53

 

20

 

23

 

27

 

31

 

35

 

42

 

48

 

57

 

45

 

54

 

61

 

73

 

7/16

 

11.11

 

30

 

35

 

41

 

47

 

54

 

64

 

73

 

87

 

70

 

84

 

95

 

114

 

1/2

 

12.70

 

45

 

52

 

61

 

70

 

80

 

96

 

109

 

130

 

110

 

132

 

149

 

179

 

9/16

 

14.29

 

65

 

75

 

88

 

102

 

110

 

132

 

149

 

179

 

160

 

192

 

217

 

260

 

5/8

 

15.88

 

95

 

105

 

129

 

142

 

150

 

180

 

203

 

244

 

220

 

264

 

298

 

358

 

3/4

 

19.05

 

150

 

185

 

203

 

251

 

270

 

324

 

366

 

439

 

380

 

456

 

515

 

618

 

7/8

 

22.23

 

160

 

200

 

217

 

271

 

400

 

480

 

542

 

651

 

600

 

720

 

814

 

976

 

1

 

25.40

 

250

 

300

 

339

 

406

 

580

 

696

 

787

 

944

 

900

 

1080

 

1220

 

1464

 

1

-

1/8

 

25.58

 

800

 

880

 

1085

 

1193

 

1280

 

1440

 

1736

 

1953

 

1

-

1/4

 

31.75

 

1120

 

1240

 

1519

 

1681

 

1820

 

2000

 

2468

 

2712

 

1

-

3/8

 

34.93

 

1460

 

1680

 

1980

 

2278

 

2380

 

2720

 

3227

 

3688

 

1

-

1/2

 

38.10

 

1940

 

2200

 

2631

 

2983

 

3160

 

3560

 

4285

 

4827

 

*Thick Nuts must be used with Grade 8 bolts

 

5

 

8*

 

2

 

Summary of Contents for 1YANSAPR

Page 1: ...e Experienced Dealer Technician 4 5 Hours Average Dealer Technician 5 5 Hours Do It Yourself 6 5 Hours Approximate Product Specifications Floorboard to Roof Height 58 25 inches Weight 291 lbs Cab Widt...

Page 2: ...2 of 29 TABLE OF CONTENTS WARNINGS TIPS REQUIRED TOOLS 3 CAB INSTALLATION 4 21 CAB FEATURES OPERATION 22 CARE AND MAINTENANCE 23 SERVICE PARTS 24 26 OPTIONAL ACCESSORIES 27 TORQUE CHARTS 28 29...

Page 3: ...ome exterior bolts The plastic washer should be installed under each bolt head directly against the outside cab surface Care should be taken not to over tighten the fasteners and damage the plastic wa...

Page 4: ...1 7 Install the supplied aluminum spacer in the hole in the right side floor mat See Figure 1 7 1 8 Loosen the nuts on the rear flashers and slide them out of the brackets Keeping the wires attached...

Page 5: ...der Hardware Used Qty 5 16 18 X 3 4 Hex Head Screw 8 5 16 18 Hex Nut 8 Tools required 1 2 wrench and socket 3 3 Repeat steps 3 1 and 3 2 for right rear leg Fig 3 1 Slide On Lower ROPS Bracket Fig 3 2...

Page 6: ...fir tree plug removed earlier See Figure 4 2 Hardware Used Qty 1 4 20 X 3 4 Button Head Screw 1 1 4 20 Hex Nut 1 Tools required 5 32 Allen Wrench 7 16 wrench or socket 4 3 Repeat step 4 1 for the rig...

Page 7: ...ardware Used Qty 5 16 18 X 3 4 Hex Head Screw 14 5 16 18 Hex Nut 8 Tools required 1 2 wrench and socket Fig 7 1 Install Cowl Fig 6 1 Install Windshield Support STEP 5 REAR FLASHERS 5 1 Attach a flashe...

Page 8: ...tor STEP 10 ROOF NOTE If installing a Backhoe Compatibility Kit refer to the Backhoe Compatibility Kit Installation Instructions for the roof installation and then proceed to step 11 of these installa...

Page 9: ...or squareness and tighten the 8 sets of screws and nuts that attach the rear legs to the ROPS to lock in this width See figure 11 1 11 2 Grease the hinge pins for the rear window and slide on greased...

Page 10: ...elcro at this time Note the channel in the console that the filler needs to follow to seal properly 14 3 The left side of the filler runs along the left window then transitions from inside to outside...

Page 11: ...the filler to the cowl and floor pan See Figure 14 5 Ensure there are no gaps between the filler the cowl and the floor pan 14 6 Slide the Right Side Filler over the brake pedal through the pedal slit...

Page 12: ...ee Figure 15 3 Secure harness to side frame just above the cowl using a P clip and self drill screw Use a cable tie to loosely secure the harness wires together as shown Hardware Used Qty 10 x 3 4 Sel...

Page 13: ...gure 16 2 Fig 16 1 Pre Install Heater Brackets Fig 16 2 Apply Loom to Heater Wires Connect and cover 1 4 Loom Reuse Screws Reuse Screws STEP 17 INSTALL HEATER 17 1 Install the 2 supplied plastic snap...

Page 14: ...mp and remove the hose from the radiator 18 3 Cut the lower radiator hose 1 5 above the lower bend Then cut an additional inch off of the end still attached to the engine to make room for the heater t...

Page 15: ...ding unit into the end of the sending unit adapter using Teflon tape See Figure 18 7 Re connect the sending unit wiring 18 11 From inside the cab insert each end of the supplied heater hose through ea...

Page 16: ...loor pan with the supplied spiral wrap to protect heater hose See Figure 18 15 18 16 Inside the cab cut the hose to length and connect to the heater with small hose clamps See Figure 18 16 18 17 Use t...

Page 17: ...well as to the battery cables running along the frame See Figure 19 2 19 3 Route the wiring harness around the front of the engine and secure to vehicle wiring with a cable tie See Figure 19 3 Ensure...

Page 18: ...nd to make sure the blade does not contact the windshield hinge at the top Fig 20 3 Wiper Arm and Blade Set Screw Set Screw Fig 19 5 Connect Harness to Alternator Fig 19 4 Connect Ground Terminal STEP...

Page 19: ...lap should run close to the ROPS and turn inward to create a water channel 21 5 Repeat steps 21 3 and 21 4 for the right rear corner 21 6 If the rear panel was removed for easier access re install it...

Page 20: ...ut the connector off the wiper motor Strip all the wires crimp a male bullet connector onto the ground black wire of the main wire harness and a female bullet connector on the positive red wire Revers...

Page 21: ...heck for smooth operation of the latch As noted in step 23 3 the door will likely drop a little bit at the front and the striker pin will need to be adjusted down accordingly Also make sure the door s...

Page 22: ...he window open into the ROPS or damage may occur 2 From outside of the cab lift up on the rear window and slide off the hinges Remove the hinge washers and store in a plastic bag Store the rear window...

Page 23: ...ct and tighten hardware for the remainder of the unit s life Wash the painted surfaces of the cab with commercial automotive cleaning products Clean glass windows with glass cleaner Note Some windows...

Page 24: ...R GLASS REAR PANEL LIFT OFF 34 31 X 26 15 3 16 THICK P N 8SV 106 00021 SIDE FRAME ASSEMBLY LEFT P N 8SV 109 00024 L REAR LEG ASSEMBLY LEFT RIGHT P N 8SV 108 00024 L R SIDE FRAME ASSEMBLY RIGHT P N 8SV...

Page 25: ...RSEAT FILLER ASSEMBLY P N 8SV 111 00036 COWL FILLER ASSEMBLY RIGHT P N 8SV 112 00069 COWL FILLER ASSEMBLY LEFT P N 8SV 112 00070 FRONT WINDOW LEFT P N 8SV P 00141 FRONT WINDOW RIGHT P N 8SV P 00142 LO...

Page 26: ...AS SPRINGS 12 3 8 EXT QUICK DISCONNECT ENDS SET OF 2 9SV 9HR04 THICK PANEL SNAP BUSHINGS 937ID X 1 093OD SET OF 2 9SV 9HR 00005 TEE FITTING 1 1 8 x 1 1 8 x 5 8 QTY ONE 9SV HR0049 90 DEGREE STREET ELBO...

Page 27: ...AR SA SERIES CAB DOME LIGHT P N 9LEDD14 REAR LED WORK LIGHTS P N 9LEDW3 FRONT LED WORK LIGHTS P N 9LEDW4 STROBE LIGHT P N 9LEDS2 REAR WIPER KIT 85 DEG W 12 FLEX BLADE P N 9PWK8512F9 11A REAR VIEW MIRR...

Page 28: ...c nylon or rubber washers threaded inserts etc If more than one application below applies use the lower torque value FASTENER SIZE FASTENER TYPE WASHER MATERIAL APPLICATION TORQUE INCH POUNDS 5 10 Mac...

Page 29: ...09 8 126 90 106 122 143 6 10 9 96 109 130 1 147 7 107 124 145 168 M16 5 6 2 0 67 77 90 8 104 3 1 5 69 83 93 6 112 5 8 8 116 130 157 2 176 2 120 138 162 6 187 10 9 129 145 174 8 196 5 140 158 189 7 214...

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