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Appendix N: EDGE Bin Scale - Product End-of-Life Disassembly Instructions

Disassembly of EDGE Bin scale

891–00577

EDGE Bin Scale 3 Wires LC

Summary of Contents for 074-11772

Page 1: ...EDGE Bin Scale 3 Wires LC Models 074 11773 Owner s manual 891 00577 Version 01 Date 02 27 18 891 00577...

Page 2: ...ing web sites AP website http www automatedproduction com en apmanuals php Cumberland website http www cumberlandpoultry com sales andservice manuals html All information illustrations photos and spec...

Page 3: ...Leveling the tank 24 Mounting the Bin Scale Module 25 Chapter 3 Basic connections 27 Preparing the enclosures for installation 27 Connecting the Power Supply 28 Connecting the EDGE Bin Scale to the c...

Page 4: ...ence and Economic Development Canada Statement 77 Appendix G FCC part 15 statement 79 Appendix H FDA declaration 81 Appendix I Reduction of Hazardous Substances 83 Appendix J Disposal and Recycling In...

Page 5: ...ables Determining the Loadcell Weight Tools needed for installation Grounding recommendations for the system Contact information Sales USA Automated Production Systems AP Cumberland 1004 East Illinois...

Page 6: ...your nearest GSI authorized representative Consult the Brazilian representative list at http www gsibrasil ind br OR http www gsibrasil ind br representantes tipo pan OR Contact directly GSI Brazil Ro...

Page 7: ...hich must be carefully followed in all cases Authorities having jurisdiction must be consulted before installations are made When necessary you must consider the installation location relative to elec...

Page 8: ...symbol indicates a mandatory action ST 0005 2 Safety Cautions Use Personal Protective Equipment Use appropriate personal protective equipment Eye Protection Respiratory Protection Foot Protection Hea...

Page 9: ...y from moving parts Keep your equipment in proper working condition Replace worn or broken parts immediately ST 0003 1 Install and Operate Electrical Equipment Properly Electrical controls must be ins...

Page 10: ...erious or fatal injury IMPORTANT The following information is of great significance and must be read carefully WARNING Read the following text carefully it contains important information which if igno...

Page 11: ...ures on the product to keep it operating properly At this level all procedures whose do not touch high voltage The maintenance personnel can work on high volt age only if they have the competences as...

Page 12: ...manual Damage inspection Your system and its components were carefully inspected both electrically and mechanically before ship ment After unpacking all items check for any obvious signs of physical d...

Page 13: ...lling in direct sunlight if possible Ensure there is sufficient ventilation around the unit Install the EDGE Bin Scale far from sources of vibrations and where they are not likely to get bumped IMPORT...

Page 14: ...ures Be careful not to damage the electronic cards located inside the enclosure when drilling holes into the bottom of the enclosure NOTICE The use of flexible tube with water and dust tight connector...

Page 15: ...number is 10 000 lbs or less use the 10 000 lbs loadcell If this weight is greater than 10 000 lbs you can not use this system Empty bin weight lbs Maximum feed weight of bin lbs INumber of bin legs...

Page 16: ...connector Attach the other end of the cable to a breaker box or a junction box near the main enclosure Figure 1 3 Grounding installation depending on bedrock depth If the bedrock is more than 3 meter...

Page 17: ...em Description Material Metallic normally steel core Rod surface The surface must be clean It cannot be coated with paint varnish or any non conducting substance Minimum diameter 16 mm 5 8 inches Mini...

Page 18: ...r compliance criteria Table 1 5 Grounding cable specifications Item Description Certification and type CSA TEW type UL 1015 type 12 AWG 600 V 105 C 221 F green yellow insulated wire Maximum length 15...

Page 19: ...bottom of the tank leg 9 NOTE Once the tank is lifted and the weight of the tank is off of the anchor plates you can remove them 3 Install the loadcell leg mount 5 and loadcell back brace 8 to the ta...

Page 20: ...k leg B 6 4 inches 16 26 cm 10 7 16 x 2 3 4 HHCS bolt S 9359 C 9 8 inches 24 90 cm 11 7 16 flange nut S 10251 5 loadcell leg mount AP 5666 20 Back leg anchor plate BLK 10057 8 loadcell Back Brace AP 5...

Page 21: ...2 x 1 cotter pin S 4196 3 1 2 x 2 1 4 clevis pin S 9247 14 Loadcell base plate AP 5672 7 Attach the loadcell base assembly to loadcell support bracket 2 using a clevis pin 3 and cotter pin 4 Figure 2...

Page 22: ...on the concrete pad A loadcell spacer 7 can be used for leveling Figure 2 4 Mounting to tank leg 2 Loadcell support bracket AP 5671 12 3 4 x 4 HHCS bolt S 7884 5 Loadcell leg mount AP 5666 13 3 4 fla...

Page 23: ...d wrench turn each 3 4 x 4 bolt 12 two full turns working your way around the tank approximately 20 turns for each bolt 2 Continue working around the tank until the loadcell leg mount 5 is tight again...

Page 24: ...er 13 and the loadcell leg mount 5 on the tank legs that do not move NOTE You will need to loosen the bolt 12 to insert the loadcell spacer 7 through the slot in the loadcell support bracket 2 3 After...

Page 25: ...ate 1 Install the Bin Scale Module to the Rain Guard Mounting Plate 1 2 Install the Rain Guard Mounting Plate 1 to the tank leg 2 using bolt 3 and nut 4 Figure 2 8 Rain Guard Mounting Plate 1 Rain Gua...

Page 26: ...NOTES 26 891 00577 EDGE Bin Scale 3 Wires LC...

Page 27: ...GE Bin Scale 1 Remove the four screws from the cover of the Bin Scale module 2 Drill a hole the size of the your cable connector or your rigid conduit through the bottom side of the enclosure 3 Remove...

Page 28: ...stallation wire gauge is 16 AWG diameter of 1 29mm or cross sectional area of 1 30mm2 when using power supply wires at a length of 1000 feet 300 meters Consult the wiring dia grams to see the maximum...

Page 29: ...ain voltage supply 6 Correctly ground the system by using a Functional Earth configuration 7 From The PSU 24V 20W connect the in the 24V input and connect the in the GND input on the EDGE Bin Scale 8...

Page 30: ...k must be installed in a daisy chain topology The order of the wires is very important At both ends of network the End of Line must be activated If the wiring can t be done in a single chain you might...

Page 31: ...rotective Earth The Bulk Feed Tank and the loadcells must be grounded directly on the Earth The silo metal body should be grounded locally by using rods The ground rod resistance must not exceed 5 Ohm...

Page 32: ...tion WARNING Disconnect power before servicing Wiring guidelines Bin scale module must be closed of a 3 6 slot see table below for appropriate wire size The entire communications network must not exce...

Page 33: ...Chapter 3 Basic connections Figure 3 2 Communication and Power Connections 891 00577 EDGE Bin Scale 3 Wires LC 33...

Page 34: ...Chapter 3 Basic connections Figure 3 3 Loadcell Wiring 34 891 00577 EDGE Bin Scale 3 Wires LC...

Page 35: ...g Loadcells that are installed to the bottom of the tank legs Bin Scale Module There are two types of loadcells the three wire 3W and the four wire 4W The two types use different technologies and gene...

Page 36: ...display alternates between the tanks every 2 seconds NOTE Bin Scale Modules and tanks may be named in order to quickly identify the equipment To configure and set up the Bin Scale Module the user mus...

Page 37: ...Module A six leg tank must use one Bin Scale Module The two remaining inputs will be unused but they can be used as replacements in the case of an input failure on that tank An eight leg tank must us...

Page 38: ...NOTES 38 891 00577 EDGE Bin Scale 3 Wires LC...

Page 39: ...o check the software version Make sure that an outside service room has been setup A bulk feed tank can only be configured in an outside service room To configure an outside service room see Room Barn...

Page 40: ...of loadcells installed on the tank Loadcell capacity Enter the nominal weight capacity of one loadcell All loadcells must be identical Load cell x Input Select the inputs where the loadcells are inst...

Page 41: ...ory calibrations an Empty tank calibration Tare and a Loaded tank calibration It is not necessary to have a completely empty tank to perform the Empty tank calibration Tare if you know the weight of t...

Page 42: ...y Not suitable for installation with the EDGE Feed by weight feature IMPORTANT The tank must be stable at the time of calibration For example flow hammers wind passing vehicles or trains can give and...

Page 43: ...ollow the Loaded tank calibration steps displayed on the screen NOTE The Loaded tank calibration operation is only accessible after a successful Empty tank calibration 5 When the Loaded tank calibrati...

Page 44: ...ter 5 Configuration The display will return to the configuration screen and there will be a check mark next to the calibration icon Figure 5 5 Successful calibration 44 891 00577 EDGE Bin Scale 3 Wire...

Page 45: ...tween feed weight increments to be considered as a single delivery A weight increment will start a countdown with the entered value If a new incre ment is detected it will reset the countdown If no in...

Page 46: ...an account for your feed sup plier by selecting the option Receives feed order notifications from the User management menu See User management section in the EDGE Controller user manual for more infor...

Page 47: ...n be removed for specific short term needs then grouped back To setup a Tank group See 1 Press the Setup icon on the EDGE Controller 2 Select Outside from the Room Barn menu 3 Press Bulk feed tank 4 S...

Page 48: ...Chapter 6 Setup Figure 6 2 Tank group setup screen 48 891 00577 EDGE Bin Scale 3 Wires LC...

Page 49: ...feed tank 4 Select Alarms 5 Select the desired Bulk Feed Tank or Tank group 6 Set the parameters the following parameters Parameter Description Use out of feed alarm Check to turn ON or uncheck to tu...

Page 50: ...Chapter 6 Setup Figure 6 3 Out of feed alarm setup screen 50 891 00577 EDGE Bin Scale 3 Wires LC...

Page 51: ...ulk feed tanks will allow users to know feed inventory feed consumption and help in the plan ning of feed ordering To get to the Bulk Feed Tank screen 1 Press the operations icon 2 Press the tank icon...

Page 52: ...m this tank or tank group Green feed removed from this tank or tank group Trouble and alarm icons are displayed next to the status LED when a tank expe riences a trouble or an alarm condition Feed wei...

Page 53: ...case the feed weight on screen will display zero never a negative value until the next feed delivery The measured tank weight at the beginning of this feed delivery will become the new empty tank weig...

Page 54: ...ivered for this specific feed delivery Daily see note 2 Calculated daily usage for the selected Bulk Feed Tank or Tank Group Tomorrow see note 2 Expected feed usage from the selected Bulk Feed Tank or...

Page 55: ...added in the selected Bulk Feed Tank or Tank Group note 1 Not present when a Tank Group is selected note 2 Not present when a Bulk Feed Tank in a Tank Group is selected Bulk Feed Tank within a Tank Gr...

Page 56: ...tion Tank Group operation pane This pane shares the same fields with the single Bulk Feed Tank without the Feed delivery and Weight fields Figure 7 4 Tank group operation pane 56 891 00577 EDGE Bin Sc...

Page 57: ...closure for moisture or dust build up WARNING Only maintenance personnel and service personnel can do that Using a damp cloth wipe clean the exterior of the enclosure WARNING Do not pressure wash the...

Page 58: ...aintenance WARNING Only maintenance and service personnel can do that Replacing a removable component NOTICE There are not removable components in the controller as a fuse 58 891 00577 EDGE Bin Scale...

Page 59: ...891 00577 EDGE Bin Scale 3 Wires LC 59...

Page 60: ...AP Cumberland or GSI Electronics The EDGE Bin Scale does not power up Verify if the LED 5V is activated on the PCB 415 inside the EDGE Bin Scale or by looking at the LEDs on the OLED Display of the E...

Page 61: ...securely If the problem persists contact AP Cumberland or GSI Electronics The weight reading never changes See Issues with inputs readings Calibration was not done properly Re calibrate Verify if the...

Page 62: ...ct AP Cumberland or GSI Electronics Calibration pop up error message Calibration sensitivity exceeded input value weight fluctuates by more than value meaning load cell weight reading varies too much...

Page 63: ...er run at the moment of calibration Wait until the feeding is terminated and re calibrate See Issues with inputs readings Increase the calibration sensitivity in the calibration process NOTE doing thi...

Page 64: ...NOTES 64 891 00577 EDGE Bin Scale 3 Wires LC...

Page 65: ...during activity LED4 AUTOMATION TX on PCB 415 LED blinks off during activity LED7 SAFETY RX on PCB 415 LED blinks off during activity LED5 SAFETY TX on PCB 415 LED blinks off during activity LED1 on...

Page 66: ...NOTES 66 891 00577 EDGE Bin Scale 3 Wires LC...

Page 67: ...RS485 communication AUTOMATION B Communication bus 1 Signal B of RS485 communication AUTOMATION GND Communication bus 1 Power supply return SAFETY 24V Communication bus 2 power supply 24Vdc SAFETY A...

Page 68: ...NOTES 68 891 00577 EDGE Bin Scale 3 Wires LC...

Page 69: ...95 3 Non condensing 30 to 40 C 86 to 104 F 95 3 Non condensing IP rating IEC 60529 66 Nema Rating Nema 250 4X Flame rating UL94 5VA V 0 Flame rating IEC 60695 or IEC 60707 FV 0 IK rating degree of mec...

Page 70: ...ferenced to GND 3V to 4 8V Voltage of SIG EXCITATION VOLTAGE OF THE LOAD CELL 4 97V 0 3V Allowable weight variation Greater than 3 4 of full scale Allowable loss of performance in a noisy environment...

Page 71: ...lastic Enclosure is certified to use rigid tubing up to 1 inch 25 4 mm EMC characteristics emission standards The controller have been designed to meet the requirements of the EMC Directive 2014 30 EU...

Page 72: ...ard level 5 Radiated radio fre quency electromagnetic field immunity test IEC61000 4 3 2006 A1 2007 A2 2010 Modulation 80 AM at 1kHz 80MHz 1GHz 10V m 1 4GHz 2 GHz 3 V m 2GHz 2 7GHz 1 V m Performance A...

Page 73: ...from the EDGE Bin Scale plus combined errors caused by the load cell model typical error percentage 1 7 to 2 9 3 5 max of full scale Allowable weight variation due to noise on SIG on EDGE Bin Scale 3...

Page 74: ...mental characteristics The following environmental EU directives were followed 2011 65 EU The RoHS 2 Directive 2012 19 EU The WEEE 2 Directive 1907 2006 EU The REACH regulation 2006 66 EC The Battery...

Page 75: ...uipment The Edge system is a farm system network designed to monitor and to control of a farm environment The main functions of monitoring or controlling are ventilation control heating control light...

Page 76: ...Immunity and emission part CISPR11 EN 55011 EN 61000 4 2 IEC EN 61000 4 3 EN 61000 4 4 IEC EN 61000 4 5 IEC EN 61000 4 6 EN 61000 4 8 2010 2009 A1 2010 2009 2006 A1 2007 A2 2010 2012 2014 2014 A1 201...

Page 77: ...e must accept any interference received including interference that may cause undesired operation Ce dispositif est conforme la norme ICES 003 d Innovation Sciences et D veloppement conomique Canada S...

Page 78: ...NOTES 78 891 00577 EDGE Bin Scale 3 Wires LC...

Page 79: ...l context FCC 47 part 15 Subpart B Class A GSI Electronic Inc hereby declares that the equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of...

Page 80: ...NOTES 80 891 00577 EDGE Bin Scale 3 Wires LC...

Page 81: ...can be used to control the food distribution and to scale animals Electronic controllers do not use radiation technologies or laser technologies Electronic controllers use liquid crystal display LCD o...

Page 82: ...NOTES 82 891 00577 EDGE Bin Scale 3 Wires LC...

Page 83: ...nforced and become law in each member state This directive restricts with exceptions the use of six hazardous materials in the manufacture of various types of electronic and electrical equipment Lead...

Page 84: ...NOTES 84 891 00577 EDGE Bin Scale 3 Wires LC...

Page 85: ...rective 2002 96 EC which together with the RoHS Directive 2002 95 EC became European Law in February 2003 The WEEE Directive set collection recycling and recovery targets for all types of electrical p...

Page 86: ...batteries from other waste is to minimize the potential environmental impacts on human health of any hazardous substances that may be present There are two ways available to dispose of waste Public s...

Page 87: ...scale Material Weight Weight ratio Lbs Grams Packaging material 0 85 385 55 29 82 Plastic material 1 25 566 99 43 86 Electronic Circuits 0 65 294 84 22 81 Cable 0 05 22 68 1 75 Metal 0 05 22 68 1 75...

Page 88: ...NOTES 88 891 00577 EDGE Bin Scale 3 Wires LC...

Page 89: ...rgy recovery including specifi cation of minimum inferior calorific value EN 13432 Packaging Requirements for packaging recoverable through composting and biodegradation Test scheme and evaluation cri...

Page 90: ...NOTES 90 891 00577 EDGE Bin Scale 3 Wires LC...

Page 91: ...20 C Nominal Attenuation Max dB 100ft 0 13 125 kHz 0 25 500 kHz 0 36 1 MHz Number of Twists 2 4 Twists foot min Table M 2 DC Power cables Item Description Wire gauge 18 AWG diam eter of 1 02mm or cro...

Page 92: ...commodate the specified distance between controls as shown above The communication wire is available in one or two twisted shielded pairs and with two dif ferent outside jacket colors red and black Bl...

Page 93: ...airS Comm Power Red Jacket 1000 Spool 84 38 18 WR 18 1TS S Wire 18 AWG 1 Twisted Shielded Pair Comm Power 1000 Spool 25 11 36 WR 18 2TS S Wire 18 AWG 2 Twisted Shielded PairS Comm Power 1000 Spool 66...

Page 94: ...NOTES 94 891 00577 EDGE Bin Scale 3 Wires LC...

Page 95: ...rovides disassembly instructions for the product listed in the following table Marketing name GSI Electronics Part number Description EDGE Bin Scale Auxiliary modules Required Tools The following tabl...

Page 96: ...Appendix N EDGE Bin Scale Product End of Life Disassembly Instructions Disassembly of EDGE Bin scale 96 891 00577 EDGE Bin Scale 3 Wires LC...

Page 97: ...luding standard alkaline and lithium coin or button style batteries none Mercury containing components For example mercury in lamps dis play backlights scanner lamps lamps lightning application switch...

Page 98: ...ocess Remove External Elec trical cables and internal Electrical cables 1 Unscrew and remove the enclosure cover item 6 2 Remove the wires from the enclosure bottom item 1 by unscrewing terminal block...

Page 99: ...ove the enclosure cover item 6 2 Unfasten the PCB 435 or PCB 414 from the enclosure cover Recycle plastic 1 Unscrew and remove the enclosure cover item 6 2 From the enclosure bottom remove the gasket...

Page 100: ...NOTES 100 891 00577 EDGE Bin Scale 3 Wires LC...

Page 101: ...the sixtieth 60th month from the date of purchase extended warranty period During the extended warranty period GSI will replace the frame or basket components that prove to be defective under normal c...

Page 102: ...ully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 www gsi...

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