Creative Playthings SH 6100-000 Assembly Manual Download

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YORKTOWN

19794-300 Rev J (05-20)

Page 23

ASSEMBLY INSTRUCTIONS

Step 38 — Hole Caps:

Make a final check and make sure that all the bolts and

screws have been tightened.
Locate the 1" Hole Caps in the hardware bag. Install Hole

Caps into all the counter-bored holes to cover and protect

the hardware.

Summary of Contents for SH 6100-000

Page 1: ...tial use only and not intended for use in any public setting Placement in any public setting constitutes a misuse of this product Creative Playthings takes great care to design its products with your child s safety in mind However only with careful supervision and proper safety instructions can you be assured of safe play time on any product designed for children The Yorktown gym is built using th...

Page 2: ...l devices or bird feeders etc Suspended ropes chains and cables must be secured at both ends Suspended ropes chains and cables must not be capable of looping back on themselves Do not allow more than 120 lbs on Single occupancy swing accessories such as the Sling Swing and Trapeze Do NOT allow more than 175 lbs on multiple use swing accessories such as the Back to Back Plastic Horse and Wooden Law...

Page 3: ...loping ground can cause it to lean or rack This leaning puts additional stress on all connections and joints and in time will cause those connections to loosen and fail The Safe Play Area must be free of all structures landscaping trees and branches rocks wires and other obstacles to safe play Children can be seriously injured running or swinging into these obstacles Remove all tripping hazards fr...

Page 4: ... 1 2 Screw 8 x 1 5 8 Screw 8 x 1 1 4 Hex Bolt 5 16 x 1 Hex Bolt 5 16 x 2 Hex Bolt 5 16 x 3 1 2 Hex Bolt 5 16 x 4 1 2 Hex Bolt 5 16 x 1 1 2 Hex Bolt 5 16 x 2 1 2 Hex Bolt 5 16 x 4 5 16 Flat Washer 1 4 Flat Washer 5 16 Weld Nut 1 4 Weld Nut Hex Bolt 3 8 x 6 Hex Bolt 5 16 x 5 1 2 Lag Screw 5 16 x 5 1 2 Lag Screw 5 16 x 4 Lag Screw 5 16 x 3 Lag Screw 5 16 x 2 1 2 Truss Head Bolt 1 4 x 3 Lag Screw 1 4 ...

Page 5: ...12002 206 Flat Washer 5 16 20 12017 206 Lock Washer 5 16 10 17003 811 Hex Bolt 5 16 x 2 4 17003 1611 Hex Bolt 5 16 x 4 6 17003 1811 Hex Bolt 5 16 x 4 1 2 4 17020 107 Screw 10 x 2 1 50437 700 Hardware Ridge Cap 18 17025 104 Screw 8 x 1 1 4 9 17020 112 Screw 8 x 2 50457 700 Hardware Clubhouse 32 12002 206 Flat Washer 5 16 8 15081 904 1 Hole Cap 24 17036 1002 Lag Screw 5 16 x 2 1 2 10 17036 1202 Lag ...

Page 6: ...2405 102 Corner Post 4 x 4 x 116 E 3 32406 102 Inside Stringer 2 x 3 x 56 1 2 F 2 32407 102 Outside Stringer 2 x 3 x 56 1 2 G 2 32408 102 Narrow Platform Board 5 4 x 4 x 76 3 4 H 2 14179 400 Deluxe Hand Grip Green I 1 15133 400 Slide Mount Green 1 50334 700 Hardware Bag SP 2005 1 50345 100 Hole Cap Pack J K L M AI X AK AH AG AM AN N A B AJ D H O P R AF S T U W AD AL AO AP AQ AS Component Part Iden...

Page 7: ...451 102 Sandbox Front 2 x 6 x 42 5 8 AM 1 32847 402 Ridge Cap Pt A 5 4 x 3 5 32 x 82 1 4 AN 1 32848 402 Ridge Cap Pt B 5 4 x 2 9 32 x 82 1 4 1 50347 701 Hardware Wood Roof AO 1 SM963 402 Dormer un assembled AP 1 SM964 402 Gable End Fan Pair AQ 2 40456 402 End Panel AR 1 40459 402 Double Window Panel AS 1 40460 402 Door Window Panel O 2 33445 102 Porch Corner Post 4 x 4 x 95 P 2 33447 102 Porch End...

Page 8: ...last for years with proper maintenance Maintenance of the play set finish will vary depending on weather climate As a safety precaution check all hardware for tightness twice a month during use and at the beginning of each play season Tighten as required and specified in these instructions Do not over tighten Check structure twice monthly during usage for any evidence of deterioration If upon insp...

Page 9: ...A Hex Bolt Assem bly consists of one Hex Bolt one Lock Washer one Flat Washer and one Weld Nut D D AD AJ AJ AJ AJ M M M The Yorktown gym is built using the frame of the Lexington gym as a base structure When assembling the this gym set aside the Lexington instructions and follow the steps in this document Note The large hole at the top of the post should face the inside of the gym The side where t...

Page 10: ... the bottom of the board Fasten each Sandbox End to the Sandbox Center using four 5 16 x 3 Lag Screws with four 5 16 Flat Washers Pass each Lag Screw through a Flat Washer then through a hole in the Sandbox Center and into the appropriate pilot hole in the end of a Sandbox end Step 4 Porch Posts Sandbox Side Fasten the two Porch Corner Posts O to the Sandbox Ends using four 5 16 x 4 Hex Bolt Assem...

Page 11: ...orm Side as shown Step 6 Center Platform Support Note the position the Center Platform Support AA at right With a 7 16 diameter drill enlarge the holes indicated in the appropriate Posts Fasten the Center Platform Support to the porch side of the central Posts using two 3 8 x 6 Hex Bolt Assemblies Make sure that the holes in the Center Platform Support offset to the bottom of the board K AA Q R K ...

Page 12: ...sten the opposite end of each End String er to the Center Platform Support using one 5 16 x 5 1 2 Lag Screw and one 5 16 Step 9 Outside Stringers Install the Outside Stringers F to the inside of the front and rear Posts on the main tower Attach each Outside Stringer using two 5 16 x 5 1 2 Hex Bolt Assemblies as shown The Hex Bolt should start from the outside of the Gym Push each bolt through the ...

Page 13: ... 3 1 2 Hex Bolt Assemblies Attach the opposite end of the Central Stringers using 5 16 x 4 Lag Screws and Flat Washers through the Right Platform Side Step 12 Angle Braces Fasten an Angle Brace B to each end of both Platform Sides K using four 5 16 x 2 1 2 Hex Bolt Assemblies Do not tighten these bolts yet The Angle Braces B should be fastened so that the angled end is flat against the Corner Post...

Page 14: ...orm Boards as shown The edge of the boards should align with the corner of the adjacent Post Fasten the Narrow Platform Boards to the Stringers with eight 8 x 2 Flat Head Wood Screws for each board AF G Step 14 Stringer Flanges If your gym is to be assembled with the lower Clubhouse option omit this step Just make sure that the Clubhouse panel is snug against the bottom of the stringers to lend su...

Page 15: ...m Board us ing eight 8 x 2 Flat Head Wood Screws Step 17 End Wall Supports Fasten the End Wall Supports P to the center Posts and the Porch Corner Posts in the positions shown Use four 5 16 x 4 Hex Bolt Assemblies for each Support Note Depending on swing frame options some fasteners may be replaced in a later step Step 18 Side Wall Support Fasten the Side Wall Support L to the Porch Corner Posts a...

Page 16: ...he bottom holes before moving to the step 20 4 1 8 4 1 8 4 1 8 4 1 8 Align to top hole 8 8 8 8 4 9 ft Beam Parallel to Roof 7 ft Beam Parallel to Roof 9 ft Beam Perpendicular to Roof 7 ft Beam Perpendicular to Roof For a 9 ft Beam fastened parallel to the roof drill three holes as shown above right The top hole should be 3 8 diameter the bottom two 7 16 diameter Insert a 5 16 Weld Nut into the top...

Page 17: ...eiling Joists Swing both Roof Assemblies until the ends touch Adjust the Roof Assemblies so the angled ends are even with each oth er With the counter bored holes facing out fasten a Ceiling Joist AH to the outside of the Roof Rafters on each side Use one 5 16 x 2 Hex Bolt Assembly in each end of each Ceiling Joist Fasten the remaining Ceiling Joist to the Roof Rafters in the center of the Roof As...

Page 18: ... three 5 16 x 2 1 2 Lag Screws and Flat Washers as shown Bore pilot holes using a 1 4 diameter drill into the Corner Posts prior to applying the Lag Screws Fasten the Bracket on top of the Panel to the center Roof Rafter using a 5 16 x 1 1 2 Hex Bolt Assembly Step 24 End Panels and Door Panel Install the remaining three Panels in the same manner used in the previous step Step 25 Assemble Ridge Cap...

Page 19: ... 1 1 4 screws through the pilot holes and into the Ridge Cap Step 27 Dormer Gable Fans Assemble and install the Dormer as directed by the instruc tions included in the Dormer package Install the Gable Fans as directed by the instructions includ ed in the Gable Fan package AP AO Step 28 Assemble Panel Frame Locate four Panel Frame members V four Panel Blocks Y and two End Panel Caps T 1 Fasten one ...

Page 20: ...Panel at the other end of the gym Step 30 Panel Board Place the Panel Board U against the assembly from the previous step Arrange it in such a way that the gap between the boards looks the same as the gap between the boards on the End Panel Fasten using 8 x 1 5 8 Screws Repeat with the Panel at the other end of the gym Step 31 Gable Filler Fasten the Gable Filler S inside the end roof rafters snug...

Page 21: ...unted to the gym Make sure that no accessory is in line with swings Place Wall Slats X and Entrance Slats AI around the pe rimeter of the porch leaving appropriate openings for ac cess Typically the opening for an Access Ladder will be 17 an opening for a slide will be 25 Fasten the Wall Slats to the inside of the Platform and Wall Supports using four 8 x 1 5 8 Screws each The Slats should be even...

Page 22: ...port centered on the opening left for the slide The beveled edge of the Slide Mount should face the inside of the gym Se cure the Slide Mount to the Platform Boards using four 10 x 2 1 2 Screws Drive the screws until the heads are flush with the top of the Slide Mount Do not over tighten over tightening may cause the points of the screws to protrude through the bottom of the Platform Boards Step 3...

Page 23: ...ings Page 23 ASSEMBLY INSTRUCTIONS Step 38 Hole Caps Make a final check and make sure that all the bolts and screws have been tightened Locate the 1 Hole Caps in the hardware bag Install Hole Caps into all the counter bored holes to cover and protect the hardware ...

Page 24: ...eceipts in case it becomes necessary to con tact Creative Playthings for warranty service and or part replacement The warranty can be found in your Owner s Manual Please fill out the warranty card on the back of your owners manual Your completed warranty card will allow us to quickly process warranty claims Thank you ...

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Creative Playthings SH 6100-000, Assembly Manual

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