AETNAGROUP ROBOPAC ECOPLAT Use And Maintenance Manual Download Page 1

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USE AND MAINTENANCE MANUAL

ENG

Conversion kit standard machine with weighing device

KIT PESA

Translation of the original instructions

Code:

3710308386.1

Edition:

0317

__________ SERIAL NUMBER __________

ATTENTION
Read and understand these instructions before using the machine.
Keep this handbook for further consultation.

ROBOPAC S.p.A.

Summary of Contents for ROBOPAC ECOPLAT

Page 1: ...th weighing device KIT PESA Translation of the original instructions Code 3710308386 1 Edition 0317 __________ SERIAL NUMBER __________ ATTENTION Read and understand these instructions before using the machine Keep this handbook for further consultation ROBOPAC S p A ...

Page 2: ...ALS 3 TECHNICAL INFORMATION 3 1 MACHINE GENERAL DESCRIPTION 3 1 1 MAIN PARTS 3 2 DESCRIPTION OF ACCESSORIES ON REQUEST 3 3 TECHNICAL SPECIFICATIONS 3 3 1 MACHINE DIMENSIONS 3 3 2 TECHNICAL FEATURES 3 4 NOISE LEVEL 3 5 INSTALLATION ENVIRONMENT CHARACTERISTICS 4 INFORMATION ON HANDLING AND INSTALLATION OPERATIONS 4 1 RECOMMENDATIONS FOR HANDLING AND LOADING 4 2 PACKAGING AND UNPACKING 4 3 LOADING AN...

Page 3: ... the need should arise In order to easily consult the specific topics of interest check the table of contents Some information may not correspond completely to the actual configuration of the machine delivered Any additional information does not affect the readability of the text and the safety level The manufacturer reserves the right to modify the contents of the manual without prior notice prov...

Page 4: ...tor A person authorised and chosen from those who have the requirements skills and information necessary for installation use and ordinary maintenance of the machine Maintenance technician A person authorised and chosen among those who have the requirements skills and information necessary to perform ordinary and extraordinary machine maintenance He is expected therefore to possess precise informa...

Page 5: ... machine use Instructions for unpacking and installation Quick start guide USB flash drive that contains the information listed Use and maintenance manual translated into various languages Spare parts catalogue Electrical wiring diagram 1 6 HOW TO READ THE DIRECTIONS FOR USE The handbook is divided in chapters each of which describes a specific category of information Each operator who interacts w...

Page 6: ...achine suitable means of adequate capacity The minimum and maximum temperature during transport and or storage must fall within the range allowed in order to prevent damaging the electrical components Install the machine ONLY in spaces free of explosion and or fire risks Avoid the spaces exposed to atmospheric and corrosive agents Assess prior to installation if it is necessary to draw up a safety...

Page 7: ...se the machine if malfunctions have been detected Stop the machine immediately and restart it only after the normal conditions of use have been restored DO NOT carry out interventions different from those indicated in the user manual without the written consent of the manufacturer Do not carry out interventions with the machine on but only carry them out after having stopped the machine and put it...

Page 8: ...cal features Do not dump into the environment polluting liquids worn parts and maintenance waste Dispose of the same in compliance with current regulations on the matter Select the components according to the chemical and physical features of the material and carry out the differentiated waste disposal as per the standards in force Follow the procedures in this chapter Non compliance with the inst...

Page 9: ...entified the power cut off switch B Prohibition sign do not climb onto the ramp with the forklift C Carefully read the manual before carrying out any type of work D Information signal it indicates that the component must be used only for Ecoplat Important Ensure that the safety symbols applied on the machine are clearly legible If they are not replace them by putting the new signs and decals in th...

Page 10: ...ome into contactwith the machine in any way The machine is produced in a range ofdifferent models in order to suit market requirements 3 1 1 MAIN PARTS The following list provides a description of the main components and their functions A Base the main structure of the machine B Strain gauge load cell it detects the weight of the wrapped loads C Control console it contains the user interface for t...

Page 11: ...sional characteristics and technicaldata of the machine 3 3 1 MACHINE DIMENSIONS Version D mm L mm H mm A mm B mm C mm ø1500 1490 2440 33 1695 720 25 ø1650 1640 2670 33 1850 720 25 ø1800 1790 2745 33 1850 720 25 3 3 2 TECHNICAL FEATURES Description Units of measurement Value Supply voltage V 220 240 1Ph 220 240 3Ph 380 415 3Ph N Electrical supply frequency Hz 50 60 Installed power kW xxx Maximum l...

Page 12: ...suitable room temperature See technical specifications A suitably aired place so that when the machine is working the degree of humidity is not unpleasantly high low from the point of view of the operator A sufficient lighting in order that a pleasant relaxing working environment is created for the operator A perimeter area around the machine that is also required for safety reasons a flat surface...

Page 13: ...CIFIED PURPOSES and assess the possible RESIDUAL RISKS 4 2 PACKAGING AND UNPACKING The packing is realised keeping the overall dimensions low also in consideration of the transport chosen To facilitate transport shipping can be performed with some components disassembled and appropriately protected and packaged Some parts especially electric equipment are protected with anti moisture nylon covers ...

Page 14: ...o according to the destination can be performed by different vehicles The diagram represents the most popular solutions Important Transport the machine suitable means of adequate capacity Make sure the machine and its components are properly fastened to the transport mean 14 41 ...

Page 15: ...by inserting the forks in the appropriate openings on the base 3 Fasten the machine to the frame with appropriate screws as shown in the figure Important Make sure that the support base of the load cells does not undergo damages 4 Only for machines model ECOPLAT Mount the bracket B and fix it with the appropriate screws 5 Adjust support legs J to level the machine 6 Verify the planarity condition ...

Page 16: ... place the template C and cast cement to fasten it into place Template C is supplied on request Optional Important The depth X must be equal to the height of the machine s base plate 4 7 RECOMMENDATIONS FOR CONNECTIONS Important Connections should be performed following the manufacturer s indications in the enclosed diagrams Personnel authorised to perform this operation must possess technical ski...

Page 17: ... plate and wiring diagram 2 Turn the mains switch to 0 OFF 3 Connect the power cord to the outlet A as illustrated according to the network mains 4 The earth wire yellow and green must be connected to its earth terminal PE 5 Turn the power on to the machine using the general electric switch 6 Press the Reset button 7 If the Start button is pressed the arm must rotate clockwise 17 41 ...

Page 18: ... intended ones 5 2 WEIGHING DEVICE CONTROLS DESCRIPTION 1 Display 2 Programming buttons 2a Set 2b Zero 2c Mode 3 Warning LED Important For more detailed information on the programming buttons refer to the enclosed documentation The calibration is performed by the manufacturer during final testing but after installation of the machine it is necessary to perform a check Place a known weighing load o...

Page 19: ...SES and assess the possible RESIDUAL RISKS Carry out the interventions with all the safety devices enabled and wear the DPI provided Mark the intervention area and prevent access to the devices that if activated may cause unexpected hazards and jeopardize the safety level DO NOT carry out any intervention that is not described in the manual but contact an Assistance Service authorised by the manuf...

Page 20: ...osses due to lack of production or injuries to persons or damage to things caused by malfunctions or forced suspension in using the machine covered by the warranty THE WARRANTY DOES NOT COVER damage caused by transport damage due to incorrect installation improper use of the machine or negligence tampering or repairs by unauthorised personnel lack of maintenance parts subject to normal wear and te...

Page 21: ...low are the directions for use provided directly by the manufacturer of the commercial device standard or optional installed on the machine The language of such documentation may not correspond to that in which the machine s directions for use are written 21 41 ...

Page 22: ...22 41 ...

Page 23: ...Y IS REGULARLY PRESSED The most direct functions for use are managed like this 1 2 2 TIMED MODE PT THE KEY IS PRESSED FOR 2 SECONDS Second level functions are managed like this settings and selections Set pn Selection of stored tares pt SET quick setting Zero pn Auto tare pt auto tare cancellation F1 pn activates positive Peak Hold pt activates negative Peak F2 pn cancels a Peak Hold value pt deac...

Page 24: ... condition has been reached 2 2 2 S S SE E ET T TT T TI I IN N NG G GS S S A A AN N ND D D S S SE E EL L LE E EC C CT T TI I IO O ON N NS S S 2 2 1 1 N NU UM ME ER RI IC C S SE ET TT TI IN NG G M ME ET TH HO OD D In the numeric setting the display always shows a number usually preceded by a letter In this function keys are always immediate pn function The selected flashing digit is set with the ar...

Page 25: ...O OF F S ST TO OR RE ED D T TA AR RE ES S 0 06 62 20 01 1 Press MODE and ZERO keys consecutively Set code 06201 Press to validate the code entered and access the selected option The word TARE 1 is shown for 2 seconds Enter the value of tare no 1 Press to accept and go to the value of tare no 2 Repeat the same procedure with the other tares After setting tare 9 exit from the parameter 3 3 2 2 R RE ...

Page 26: ... TI IO ON N It cancels the auto tare by restoring the gross weight Press and hold the Z PT key to cancel weight zeroing effect also obtained through input 2 9 9 3 3 W WE EI IG GH HT T S ST TO OR RE ED D Z ZE ER RO OI IN NG G It performs the definitive zeroing of the weighing system function within the 4 of the full scale value code 00022 Press the M PT key displays ModE for 3 seconds then finishes...

Page 27: ...hes the actual weight With the instrument calibrated you can change the division value without repeating calibration operations The reset value must respect the following formula Total ca pacity of cells 50 000 minimum value possible The display shows d nnn where nnn may correspond to 1 2 5 10 20 50 100 200 0 1 0 2 0 5 0 01 0 02 0 05 0 10 0 20 0 50 0 001 0 002 0 005 0 010 0 020 0 050 0 100 0 200 k...

Page 28: ... sample weight 10000 press to accept and continue to carry out another adjustment with a greater weight load the weight and check weight on the display If the displayed value is not correct press the key and continue with weight adjustment 13 1 5 ADJUSTMENT ERROR CONTROL after Calibr is displayed for 3 sec then the adjusted weight is shown the adjusted weight must be equivalent to the weight actua...

Page 29: ...he case of bipolar Greater signals indicate overload or damage Push on the cells to check that the signal moves Fully unloaded cell without weight or tare from 0 00 to 0 20 mV However out of zeroes up to 2 00 mV can be considered acceptable for suitable operation Cell with the weight of the tare a value not usually shown on the instrument after zero calibration the mV read must match the following...

Page 30: ...ArAM PArAM PArAM is displayed for about 3 seconds P 8n1 Def 8 bit no parity and 1 stop P 7E2 7 bit even parity and 2 stops cannot be used with the Request and Modbus protocols Use the selection method section 2 2 2 21 1 3 3 T TR RA AN NS SM MI IS SS SI IO ON N M MO OD DE E 21 3 1 CONTINUOUS TRANSMISSION Cont Cont Cont Cont continuous transmission is displayed goes to the next selection selects the...

Page 31: ...char acter ETX CHR 3 end of transmission Confirms the selection and exits from settings 21 3 1 4 Repeater protocol CHR 186 CHR 0 555556 CR CHR 186 character of beginning of transmission CHR 0 0 binary character 555556 5 6 characters for selected weight as per selection CR CHR 13 end of transmission the comma is transmitted by making an OR on the MSB 80H of the character involved selects the parame...

Page 32: ... St 24c St 24c single ticket is displayed for 24 column printers St 25L St 25L St 25L St 25L summary ticket is displayed for 24 column printers CUStoM CUStoM CUStoM CUStoM String configured by the customer is displayed see custom protocol press the ZERO key to toggle Use the selection method section 2 2 21 3 3 ENABLING THE TAX SEQUENCE NUMBER F SI F no F SI F no F SI F no F SI F no is displayed to...

Page 33: ...meter and continues Stand Modbus Profibus Profinet ser 2 or M51_33 is displayed Press Zero to toggle Confirms the selection and continues CAnALE CAnALE CAnALE CAnALE is displayed for about 2 seconds C nn C nn C nn C nn is displayed where the instrument number is set in nn with the arrows In the case of ProfiNet the IP A1 A2 A3 A4 address is requested and the subnet S1 S2 S3 S4 to be assigned for t...

Page 34: ...umeric setting method section 2 1 MEMOr is displayed 2 sec then it returns to weighing 21 3 7 COMMUNICATION STRINGS UPON REQUEST characteristics of a string sent from the PC STX No channel command datum CHK ETX STX CHR 2 beginning of transmission No channel 1 number character 80H command 2 3 command characters datum 6 datum characters CHK 2 check sum XOR characters No channel com mand datum ETX CH...

Page 35: ...TX where S N S stable weight YES N stable weight NO 21 3 7 3 Weight reading with tax sequence number STX No c MS CHK ETX STX No c S S N LLLLLL NNNNNN ffffffffff CHK ETX where L gross N net and f tax number 21 3 7 4 Read Set STX No c RSn CHK ETX where n of Sn No of set STX No c Sn pppppp CHK ETX where n of Sn No of set 21 3 7 5 Perform weight auto tare STX No c WA CHK ETX STX No c CHR 6 ETX OK STX ...

Page 36: ...tion of the Checksum Proceed as follows to calculate the checksum Carry out the XOR of all characters received except for STX CHK and ETX The resulting decimal number must be turned into hexadecimal and divided into two ASCII characters that must be transmitted CHK E g STX 129 R P CHK ETX 129 xor R xor P 129 xor 82 xor 80 131 in hexadecimal 83H The checksum will be 8 3 and the string to be transmi...

Page 37: ... Net R 1005 0x03ED 2 Tare R 1007 0x03EF 2 Peak R 1009 0x03F1 1 Input R 1010 0x03F2 1 Output R E g Gross weight reading E g Question Addr 01 Func 03 Data 03 E9 00 02 CRC Answer Addr 01 Func 03 Data 04 00 00 01 65 CRC E g Writing of Set 1 at 1000 kg Que stion Addr 01 Func 10 Data 00 32 00 01 04 00 00 03 E8 CRC Answer Addr 01 Func 10 Data 00 32 00 01 CRC Available commands 1 Tare 2 Cancels Tare 21 3 ...

Page 38: ...uring range From 7 8 mV V to 7 8 mV V Weight acquisition frequency 6 Hz 250 Hz Weight decimals number from 0 to 4 decimal digits Logic outputs 4 relays NO contact max 115 Vac 30 Vdc 0 5 A each Additional logic outputs 9 relays NO contact 115Vac 30Vdc 0 5 A each Logic inputs 5 opto isolated Formula logic inputs 4 opto isolated Serial ports 2 COM1 Half duplex Rs232c COM2 Half duplex Rs422 Rs485 Prog...

Page 39: ...n 1 2 4 5 M1 Power supply L Line Vdc N Line Gnd M2 Input output 1 Set 1 relay Out 2 Set 2 relay Out 3 Common relay 1 and 2 4 Set 3 relay Out 5 Set 4 relay Out 6 Common relay 3 and 4 7 In1 Auto tare 8 In2 Auto tare cancellation 9 In3 Activates function Peak or Hold Printing 10 In4 Deactivates function Peak or Hold 11 In5 Weight lock 12 Common input 1 2 3 4 5 6 Nero R Blu A Verde S Giallo S Rosso A ...

Page 40: ...eristics of industrial scientific and medical ISM radio frequency equipment IEC 801 2 Electromagnetic compatibility for industrial process measurement and control equipment Part 2 Electrostatic discharge requirements IEC 801 3 Electromagnetic compatibility for industrial process measurement and control equipment Part 3 Radiated electromagnetic field requirements IEC 801 4 Electromagnetic compatibi...

Page 41: ... rifiuti come sancito dal D Lgs 151 2005 Il presente apparecchio è conforme alla normativa RoHS According to the senses of the art 13 Legislative Decree 25 July 2005 n 151 Accomplishment of the Directives 202 95 CE 2002 96 CE and 2003 108 CE regarding the reduction in the use of dangerous substances in electric and electronics equipments as well as the disposal of waste material The symbol of the ...

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AETNAGROUP ROBOPAC ECOPLAT, Use And Maintenance Manual

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