Crary Air Reel 1010 Owner'S Manual Download

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RecoRd SeRial numbeR heRe

oWneR’S manual

Manual P/N 12069
Rev. 072208
Companion to P/N 12086
SN Range: 709608-Current

caSe ih

1010

1020

Summary of Contents for Air Reel 1010

Page 1: ...Record Serial number here OWNER S MANUAL Manual P N 12069 Rev 072208 Companion to P N 12086 SN Range 709608 Current CASE IH 1010 1020...

Page 2: ...form their expected use in a reasonably safe manner Safety considerations shall be an integral and high prior ity part of all engineering design analysis and judgments involving Crary products It is o...

Page 3: ...s including but not limited to bearings belts pulleys filters and chip 2 per knives This warranty does not cover normal maintenance service or adjustments 3 This warranty does not cover depreciation o...

Page 4: ...ISC HARDWARE 29873 GEARBOX MOUNT ASSEMBLY ADAPTERS HYDRAULIC HOSE ASSEMBLIES SHIELD HINGE GEARBOX SHIELDS MISC HARDWARE CRATE 5 BOX KIT NUMBER S ITEMS 1 24044 24045 24047 24048 24049 24050 SLIP CLUTCH...

Page 5: ...reel support hydraulic FORE AFT 36 4 18 1 LEFT HAND 36 4 18 2 RIGHT HAND 36 4 19 reel to header installation 38 4 20 Manifold tilt 38 4 21 FAN HOSE ASSEMBLY 39 4 22 electrical wiring 40 4 23 optional...

Page 6: ...e and to pass on to new operators or owners Call your Crary dealer or distributor if you need assistance information or additional copies of the manuals Many people have worked on the design productio...

Page 7: ...tion that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe prac tices CAUTION Indicates...

Page 8: ...has not read and understood all operating and safety instructions is not qualified to operate the machine An untrained operator exposes himself and bystanders to possible serious injury or death Do n...

Page 9: ...quisite for the safest 11 operation of your machine Maintenance including lubrica tions should be performed with the machine stopped and locked out Read and understand the Owner s Manual and all safet...

Page 10: ...fluid piercing the skin surface Before applying pressure to the 8 system make sure all components are tight and that lines hoses and couplings are not dam aged Keep bystanders especially children away...

Page 11: ...that the installation area is clean and dry 1 Be sure temperature is above 50 F 10 C 2 Decide on the exact position before you remove the back 3 ing paper Remove the smaller portion of the split back...

Page 12: ...se to operate this equipment until such information has been reviewed Annually review this in formation before the season start up Make these periodic reviews of SAFETY and OPERATION a standard practi...

Page 13: ...that requires your SAFETY AWARENESS Think SAFETY Work SAFELY Safety decals Section 3 Decal location B PN 11002 Decal Warning A PN 11001 Decal Caution REMEMBER If safety decals have been damaged remov...

Page 14: ...eel sawhorses 6 or equivalent two to four inches from the ends of the manifold The sawhorses must be capable of supporting 600 A pounds each The sawhorses must be at least 3 feet high B Figure 1 Manif...

Page 15: ...Section 4 15 for instal lation instructions Pre 93 Headers No disassembly required 93 and after headers 15 FT 22 5 FT On RH side of header remove the driveline clutch assembly and shielding and set a...

Page 16: ...re 5 with 1 2 x 1 1 4 serrated flange bolts washers and nuts Do not tighten at this time Lift the gearbox fan into position using a floor jack or over 5 head hoist and attach to the mounting plates wi...

Page 17: ...PN 12069 R072208 13 ASSEMBLY 4 3 gearbox fan mount PRE 1993 SERIES Figure 5 Gearbox fan mount pre 1993 series...

Page 18: ...position using a floor jack or over 5 head hoist and attach to the mount plates with four 1 2 bolts and washers Do not tighten at this time Check the gearbox and if necessary fill the gearbox with 6 l...

Page 19: ...PN 12069 R072208 15 ASSEMBLY 4 4 gearbox fan mount 1993 1994 SERIES 15 22 5 ft headers Figure 7 Gearbox fan mount 1993 1994 series headers 15 22 5...

Page 20: ...into position using a floor jack or over 5 head hoist and attach to the mounting plates with four 1 2 bolts and washers Do not tighten at this time Check the gearbox and if necessary fill the gearbox...

Page 21: ...PN 12069 R072208 17 ASSEMBLY 4 5 gearbox fan mount 95 AND LATER SERIES 15 22 5 ft headers Figure 9 Gearbox fan mount 1995 and later headers 15 22 5...

Page 22: ...a jack or hoist to position the gearbox inside the gearbox 5 mount assembly Attach the gearbox using four 1 2 x 1 1 4 serrated flange bolts Torque to 75 ft lbs Using four 1 2 x 1 bolts install a shie...

Page 23: ...PN 12069 R072208 19 ASSEMBLY 4 6 gearbox fan mount 1993 AND LATER SERIES 25 30 ft headers Figure 11 Gearbox fan mount 25 30 1993 and later series...

Page 24: ...nd washers Figure 12 Check for shaft alignment up and down and in and out 5 Tighten the bolts securing the gearbox mounting plates to the gearbox and the bolts securing the gearbox mounting plates to...

Page 25: ...PN 12069 R072208 21 ASSEMBLY 4 7 right hand drive kit PRE 1993 series Figure 12 RH drive kit Pre 1993 series...

Page 26: ...cing adjusting repairing or unplugging WARNING Slide torque limiter clutch onto RH end of gearbox drive shaft 6 and align with sprocket on auger drive shaft Insert 5 16 key into keyway on clutch and t...

Page 27: ...PN 12069 R072208 23 ASSEMBLY 4 8 right hand drive kit 1993 1994 SERIES 15 22 5 ft HEADERS Figure 14 RH drive kit 1993 1994 series 15 22 5 headers...

Page 28: ...y until the heads bottom out Torque to 65 in lbs Slide torque limiter clutch onto RH end of gearbox drive shaft 6 and align with sprocket on auger drive shaft Insert 5 16 key into keyway on clutch and...

Page 29: ...PN 12069 R072208 25 ASSEMBLY 4 9 right hand drive kit 1995 AND LATER series 15 22 5 ft HEADERS Figure 16 RH drive kit 1995 and later 15 22 5 headers...

Page 30: ...ange nuts Drill two 9 32 holes through the header using the holes in the 3 bearing mount bracket as a guide These holes will be used to reinstall the OEM drive shaft shield and door assembly Slide the...

Page 31: ...PN 12069 R072208 27 ASSEMBLY Figure 18 RH drive kit 25 30 1993 later series 4 10 right hand drive kit 93 AND LATER 25 30 FT headers...

Page 32: ...ic mount plates with the nylon 3 rollers facing to the center of the manifold to the RH LH end clamps using three 3 8 X 1 carriage bolts six 3 8 SAE flat washers and three 3 8 center locknuts per plat...

Page 33: ...old only using one 3 8 x 2 bolt three 3 8 flat wash ers and one 3 8 center locknut per idler gear assembly Figure 23 Using a small bar pry between the outside wall of the mani 2 fold tubing and the id...

Page 34: ...per A each air tube Place an air tube on the manifold aligning the three B small holes of the air tube with the manifold Drive three 11 32 x 7 8 self tapping screws through C the air tube into the hol...

Page 35: ...The RH and LH pivot straps point to the rear of the Air Reel Figure 29 Position the reel bats into the bearing bases B Reattach the plastic bearing caps by installing one C 5 16 X 2 bolt one 5 16 cent...

Page 36: ...er onto the reel drive shaft right hand 1 end Insert the 5 16 x 1 1 4 bolts through the shaft coupler and 2 install locknuts Do not tighten yet Install the hydraulic motor Figure 30 3 Line up the key...

Page 37: ...t side Press a pivot strap bushing into each plastic bearing on the 3 reel arms of the eccentric arm assembly Figure 31 The plastic rollers should turn with the reel IMPORTANT Bolt the eccentric arm a...

Page 38: ...e threaded end of the OEM LH reel crank assembly 1 into the nut of an adjustment tube Figure 32 Insert the long reel support pad into the LH reel support as 2 sembly and slide onto the LH reel arm Bol...

Page 39: ...PN 12069 R072208 35 ASSEMBLY 4 17 reel support manual FORE AFT Figure 33 Reel support manual right hand...

Page 40: ...e 3 OEM support assembly clevis with clevis pin and cotter pin Fasten the rod end of the hydraulic cylinder to the cylinder 4 tube weldment using clevis pin and cotter pin Fasten the cylinder tube wel...

Page 41: ...PN 12069 R072208 37 ASSEMBLY 4 18 reel support hydraulic fore aft Figure 35 Hydraulic fore and aft reel support right hand...

Page 42: ...ition it next to the reel support bracket Do not tighten the clamp at this time Place the tube cap over the end of the manifold tube and 2 secure with an 8 3 8 t bolt clamp Bolt the stationary end of...

Page 43: ...e 2 elbow Then slide the 45 degree elbow over the back end of the hose connector weldment Point the elbow toward the fan Insert an elbow support band from the flex hose into the 45 3 degree elbow Dete...

Page 44: ...e actuator 3 switch harness ground wires Route the long harnesses along the combine and header 4 to the actuators 15 Amp Manifold Tilt 6 Amp Air Volume and plug in Mount the intermediate harness conne...

Page 45: ...key wait for all moving parts to stop then properly block machine before servicing ad justing repairing or unplugging WARNING Make sure the pitch of the auxiliary reel tines line up with the existing...

Page 46: ...ension to combine 3 Refer to sections 4 3 4 6 for fan gearbox installation a instructions Select appropriate support bracket for combine b model Bolt mounting bracket onto header c Remove upper RH bol...

Page 47: ...10 15055 NUT 3 4 NF CASTLE ZP 1 11 15097 WASHER 1 2 SAE FLAT ZP 8 12 15098 WASHER 3 4 SAE FLAT ZP 1 13 15099 WASHER 7 8 SAE FLAT ZP 2 14 15332 SCREW 1 4 20 X 1 4 SET 1 KIT GEARBOX FAN EXTENSION OPTION...

Page 48: ...ness concern and prudence of personnel involved in the operation transport maintenance and storage of equipment or in the use and maintenance of facilities Read and understand the Owner s Manual and a...

Page 49: ...t and operation of your Air Reel You will be well rewarded for your time in increased performance and crop yields The reel is designed to support and direct the crop during the cutting process and sub...

Page 50: ...set parking brake remove ignition key wait for all moving parts to stop then properly block machine before servicing ad justing repairing or unplugging WARNING Figure 44 Initial reel adjustment Adjus...

Page 51: ...ne pitch adjustment wrench into the compatible 2 cutout on the side of the eccentric mount plate assembly as shown in Figure 45 The default pitch angle is with the 5th tooth middle tooth on the eccent...

Page 52: ...ear Run in is recommended at the start of the season see Service and Maintenance Section Check condition of auger drive shaft slip clutch friction discs 9 Run in is recommended at the start of the sea...

Page 53: ...driveline After moving the driveline to the desired shaft release the end collar and make sure the driveline locks into place on the shaft Place all controls in neutral or off stop combine engine set...

Page 54: ...ssible DO operate reel as close to auger as possible DO keep tines as perpendicular to sickle as possible DO use air to feed crop across the sickle DO adjust air tube angle to maximize crop flow acros...

Page 55: ...eck condition of the rotary screen bearings Make a list of all parts needed for repairs and order them 4 immediately Repairs can then be done when time permits and prevent unnecessary down time at the...

Page 56: ...AND AIRWAY PLASTIC ECCENTRIC ROLLERS YEARLY C GEARBOX OIL CONDITION OF FRICTION DISC TORQUE LIMITER SLIP CLUTCH 6 1 MAINTENANCE CHECKLIST Along with a servicing interval perform a visual inspection M...

Page 57: ...ase remove and clean thoroughly 5 Also clean lubricant passageway Replace fitting if neces sary 6 2 fluids and lubricants 6 3 GREASING CHECKING THE GEARBOX OIL LEVEL Check the gearbox oil level daily...

Page 58: ...t arm assembly has any radial movement it will be necessary to make adjustments When adjusting the tension of the idler to internal gears follow this procedure Loosen the 3 8 locknuts which are on the...

Page 59: ...the reel IMPORTANT Inspect the eccentric rollers for uneven wear If no wear is 1 detected proceed to Step 5 If uneven wear is detected loosen and remove the bolt and 2 hardware for each roller that i...

Page 60: ...lip clutch nuts 3 Remove bolts and disassemble all components 4 Check the condition of all parts especially the friction discs 5 Figure 58 If replacement parts are needed consult your local autho 6 ri...

Page 61: ...rt 3 Remove the chains from the machine for cleaning and lubri 4 cation at the end of every season Soak roller chains in diesel fuel to clean Dry and then oil chain thoroughly Stamped on chain link si...

Page 62: ...rive parts Place spring clips on master links so that the closed end is 4 facing the direction of travel Figure 60 Tighten bolts on gearbox mounting bolts to 75 ft lbs 5 Re install chain drive shield...

Page 63: ...e of the gearbox Follow reverse assembly procedure from sections 4 8 4 9 RH drive kit installation Back off the three adjusting screws four full turns 2 Remove the adjusting nut spring retainer spring...

Page 64: ...notch at a time closer to perpendicular Gradually adjust air flow closer to auger until crop is feeding properly Gradually adjust air volume to achieve optimum crop flow with minimum amount of air Gr...

Page 65: ...cifications SPEED OF HYDRAULIC DRIVE 0 59 RPM DIAMETER BAT REEL 48 NUMBER OF BATS 6 48 00 Efficiency Pressure Horsepower 4000 3000 2000 1000 CFM 10 20 30 40 50 4500 RPM FORWARD CURVE 8 OUTLET FAN ROTO...

Page 66: ...d RPM Torque in lbs 0 5 12 10 7 5 3 446 955 1479 1797 2011 1 0 27 24 21 19 17 13 465 989 1515 1931 2043 2469 2 0 55 52 49 46 44 40 481 1023 1571 1901 2120 2558 3 0 84 81 77 74 72 67 482 1029 1581 1912...

Page 67: ...torque shown 6 Tighten while holding body of fitting with a wrench FLARE TYPE TUBE FITTINGS TUBE SIZE O D NUT SIZE ACROSS FLATS TORQUE VALUE RECOMMENDED TURNS TO TIGHTEN AFTER FINGER TIGHTENING in in...

Page 68: ...E 5 SAE 8 N m Ft lb N m Ft lb N m Ft lb 1 4 7 5 5 5 11 8 16 12 5 16 15 11 23 17 34 25 3 8 27 20 41 30 61 45 7 16 41 30 68 50 95 70 1 2 68 50 102 75 149 110 9 16 97 70 149 110 203 150 5 8 122 90 203 15...

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Page 72: ...Crary Industries 237 12th St NW P O Box 849 West Fargo ND 58078 0849 PH 1 800 247 7335 FAX 701 282 9522 www crary com...

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