Crane PROSSER STANDARD-LINE 9-81000 Series Installation And Operation Manual Download Page 2

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TABLE OF CONTENTS

SAFETY FIRST ............................................................................................... 3

PUMP SPECIFICATIONS ................................................................................4 - 6

GENERAL INFORMATION ..............................................................................7

C. INSTALLATION ................................................................................................7 - 9

ELECTRICAL DATA .........................................................................................10

START-UP OPERATION ..................................................................................9 - 11

PREVENTATIVE MAINTENANCE ...................................................................11

SERVICE and REPAIR ....................................................................................11 - 16

REPLACEMENT PARTS ..................................................................................17

TROUBLE SHOOTING ....................................................................................18

CROSS-SECTION 9-81000, 9-81500 SERIES (Fig. 14) ................................19

EXPLODED VIEW 9-81000, 9-81500 SERIES (Fig. 15) ................................20

PARTS LIST 9-81000, 9-81500 SERIES .......................................................21 - 22

CROSS-SECTION 9-82500, 9-85000 SERIES (Fig. 16) ................................23

EXPLODED VIEW 9-82500, 9-85000 SERIES (Fig. 17) ................................24

PARTS LIST 9-82500, 9-85000 SERIES .......................................................25 - 26

NEMA 3R (RainProof) CONTROL, CROSS-SECTION & PARTS LIST ...........27

NEMA 4 (WaterTight) CONTROL, CROSS-SECTION & PARTS LIST ............28

CONTROL SCHEMATIC (Fig. 20) ...................................................................29

GALVANIC PROTECTION KIT ........................................................................29

SERIES ADAPTER KITS .................................................................................30

RETURNED GOODS POLICY .........................................................................31

WARRANTY

...................................................................................................32

START-UP REPORT ........................................................................................33 - 34

WARRANTY REGISTRATION

SPECIAL TOOLS AND EQUIPMENT

INSULATION TESTER (MEGGER)

DIELECTRIC TESTER

SEAL TOOL KIT ( see parts list)

PRESSURE GAUGE KIT (see parts list)

Other brand and product names are trademarks or registered trademarks of their respective holders.

STANDARD-LINE® is a registered trademark of Crane Pumps & Systems, Inc

® PROSSER is a registered trademark of Crane Pumps & Systems, Inc

1995,

2000,

2002

3/06,

9/06

Alteration

Rights

Reserved

Summary of Contents for PROSSER STANDARD-LINE 9-81000 Series

Page 1: ...uct improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 096928 Rev Y Series 9 81000 9 81500 9 82500 9 85000 10HP thru 50HP 3450R...

Page 2: ... 85000 SERIES 25 26 NEMA 3R RainProof CONTROL CROSS SECTION PARTS LIST 27 NEMA 4 WaterTight CONTROL CROSS SECTION PARTS LIST 28 CONTROL SCHEMATIC Fig 20 29 GALVANIC PROTECTION KIT 29 SERIES ADAPTER KITS 30 RETURNED GOODS POLICY 31 WARRANTY 32 START UP REPORT 33 34 WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUG...

Page 3: ...ert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers ...

Page 4: ... Phase Torque Curve Squirrel Cage Induction Insulation Class F CONTROL Three Phase Rainproof NEMA 3R NEMA 4 for 9 85000 Provides Circuit Breaker for overload and short circuit protection OPTIONAL EQUIPMENT Watertight NEMA 4 Control Series Adapter Kit Carrying Handle Viton Seals Hardened 440C Stainless Steel Impeller WARRANTY INVALID IF CORRECT PROSSER CONTROL IS NOT USED AT ALL TIMES PUMP SERIES W...

Page 5: ...5 inches mm MODEL A B 9 81000 27 38 696 24 00 610 9 81500 29 12 740 25 75 654 A B ...

Page 6: ...6 inches mm MODEL A B 9 82500 33 95 862 30 69 780 9 85000 36 68 932 33 69 856 A B ...

Page 7: ...ters For the location of the nearest Prosser Service Center check your Prosser representative or Crane Pumps Systems Inc Service Department in Piqua Ohio telephone 937 778 8947 or Crane Pumps Systems Canada Bramton Ontario 905 457 6223 SECTION C INSTALLATION C 1 Location These pumping units are self contained and are recommended for well type predewatering of building sites or pipelines sumping an...

Page 8: ...UMP B If the system is flowing more than the smaller pump can handle i e greater than Q the smaller pump Pump B will actually retard the flow and can induce cavitation in Pump A To predict the performance simply add the heads produced at a particular flow rate H M T H M A H M B See Fig 4 C 3 Liquid Level Controls If Applicable Attach ON float to discharge hose or pump cable at desired pump ON leve...

Page 9: ...ol This is critical or damage may occur Control enclosure must be operated with cover closed SECTION D START UP OPERATION D 1 Check Voltage and Phase Before operating pump compare the voltage and phase information stamped on the pump s identification plate to the available power Install proper safety ground connection to the green conductor to insure the motor pump and control remains at ground po...

Page 10: ...0 3450 K 30 0 208 0 6 4 SOW 1 100 0 30 0 30 0 30 9 81034 24 10 460 3 60 3450 K 15 0 104 0 12 4 SOW 0 650 1 14 1 14 1 14 9 81035 24 10 575 3 60 3450 K 12 0 83 0 12 4 SOW 0 650 2 00 2 00 2 00 9 81532 24 15 230 3 60 3450 J 39 5 288 0 6 4 SOW 1 100 0 21 0 21 0 21 9 81534 24 15 460 3 60 3450 J 19 7 144 0 12 4 SOW 0 650 0 75 0 75 0 75 9 81535 24 15 575 3 60 3450 J 15 6 110 0 12 4 SOW 0 650 1 21 1 21 1 2...

Page 11: ...1500 operating hours for wear more often if abrasives are present To make a quick check of the seal s condition drain and inspect the oil in the seal chamber See Section F 1 If oil removed from the pump contains water or abrasives replace seals 7 Amperage Amperage should be checked periodically at least weekly to be certain that it does not exceed limits recommended by manufacturer on pump namepla...

Page 12: ...es the pressure is still holding constant and no leaks are observed slowly bleed the pressure and remove the gauge assembly Replace the pipe plug 42 using a sealant If the pressure does not hold then the leak must be located and repaired CAUTION Always wear eye protection when working on pumps CAUTION Pressure builds up extremely fast increase pressure by TAPPING air nozzle Too much pressure will ...

Page 13: ...er or prying out with flat screw driver To remove inner shaft seal 10 remove snap ring 11 spring retainer 10a and spring 10b from shaft The diffuser 9 and the rest of the inner seal 10 can now be removed by tapping the diffuser with a plastic hammer until free Pull the lower end assembly from the stator frame assembly and check the rotor and stator for evidence of water oil electrical or mechanica...

Page 14: ...14 FIGURE 9 ...

Page 15: ...embly While disassembling check for indications of water leaks Remove cap screws 28 and washers 30 cable gland assembly 2 and o rings 25 from discharge head 22 Use care to avoid damaging the metal surface Remove cap screws 60 and washers 61 from cable clamp 2f Disconnect cable wires from stator leads by removing connectors 29 being sure that the stator s wires are identified before disconnecting C...

Page 16: ... outer case 21 over the frame 5 Press bearing 7 onto discharge end of rotor shaft and press bearing 46 with bearing retainer 57 onto suction end of rotor shaft It is IMPORTANT that this bearing be installed as shown in Figure 12 The outer race of bearing 46 that is imprinted with the words SUPPORT HERE must be positioned toward the diffuser 9 Axial thrust after start up is in the direction towards...

Page 17: ...ists of a six digit number which is specific to each pump and may be preceded by a alpha character which indicates the plant location This number will also be suffixed with a three or four digit number which indicates the date the unit was built Date Code EXAMPLE A012345 495 Reference the six digit portion Serial Number of the number when referring to the product G 2 MODEL NUMBER This designation ...

Page 18: ...Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 Check pump temperatu...

Page 19: ...19 FIGURE 14 PUMP SERIES 9 81000 9 81500 ...

Page 20: ...20 FIGURE 15 PUMP SERIES 9 81000 9 81500 ...

Page 21: ...HP HV 4 1 9 810105 Suction Case 10HP HH 1 9 815100 Suction Case 10 15HP HV 1 9 815105 Suction Case 15HP HH 5 1 9 610500 1 Frame 10HP 1 9 615500 2 Frame 15HP 6 1 9 610400 Rotor 10HP 230V 1 9 810630 Stator 10HP 230V 1 9 610400 Rotor 10HP 460V 1 9 810630 Stator 10HP 460V 1 9 610400 Rotor 10HP 575V 1 9 810635 Stator 10HP 575V 1 9 615400 Rotor 15HP 230V 1 9 815630 Stator 15HP 230V 1 9 615400 Rotor 15HP...

Page 22: ...ag Lead Ground 37 6 2 25001 4 Drive Screw 38 25oz 029034 Oil Cooling 39 1 2 21001 22 Lockwasher 1 4 Cad 40 4 2 23011 2 Hex Hd Screw 5 16 18 x 50 Lg Zp 42 1 2 32004 20 Pipe Plug 50 NPT Stainless 43 1 2 31003 122 O Ring 46 1 2 34004 Bearing Angular Ball 47 1 9 840752 Stator Dam 230 460V 1 9 840752 1 Stator Dam 575V 48 1 9 815350 Shaft Seal Outboard Silicon Silicon Viton 57 1 9 815311 Bearing Retaine...

Page 23: ...23 FIGURE 16 PUMP SERIES 9 82500 9 85000 ...

Page 24: ...24 FIGURE 17 PUMP SERIES 9 82500 9 85000 ...

Page 25: ...0100 8 Suction Case 50HP HV 5 1 9 840500 Frame 25HP 1 9 850500 Frame 50HP 6 1 137853 Rotor Stator 25HP 230 460V 1 137854 Rotor Stator 25HP 575V 1 137855 Rotor Stator 50HP 460V 1 137856 Rotor Stator 50HP 575V 7 1 2 34013 Bearing 8 1 2 30002 5 Bearing Loading Spring 9 1 9 840300 Diffuser 10 1 09917 Shaft Seal Inboard Carbon Ceramic Buna N 11 1 2 27002 125 Snap Ring 12 1 9 840310 Seal Retainer 13 1 2...

Page 26: ...2 21001 22 Lockwasher 1 4 Cad 40 4 2 23011 2 Hex Hd Screw 5 16 18 x 50 Lg Zp 42 1 2 32004 20 Pipe Plug 50 NPT Stainless 43 1 2 31003 122 O Ring 25HP ONLY 46 1 2 34016 Bearing Angular Ball 47 1 9 840750 Stator Dam 25HP 230 460V 1 9 840750 1 Stator Dam 25HP 575V 50H 460V 48 1 9 840350 Shaft Seal Outboard 25HP Silicon Silicon Viton 1 9 850350 Shaft Seal Outboard 50HP Silicon Silicon Viton 49 25 2 210...

Page 27: ...ame Plate 106 1 085809 Lable CSA 120 1 2 33016 Caution Label 121 1 9 810850 032 Circuit Breaker 10HP 230V 240V 34A 1 9 815850 136 Circuit Breaker 10HP 460V 600V 18A 1 9 810850 036 Circuit Breaker 10HP 575V 600V 13 6A 1 9 840850 036 Circuit Breaker 15HP 230V 600V 45A 1 9 815850 034 Circuit Breaker 15HP 460V 480V 22A 1 9 815850 136 Circuit Breaker 15HP 575V 600V 18A 1 9 825850 032 Circuit Breaker 25...

Page 28: ...34 Circuit Breaker 15HP 460V 480V 22A 1 9 815850 136 Circuit Breaker 15HP 575V 600V 18A 1 9 825850 032 Circuit Breaker 25HP 230V 240V 80A 1 9 825850 034 Circuit Breaker 25HP 460V 480V 40A 1 9 825850 036 Circuit Breaker 25HP 575V 600V 30A 1 9 850850 034 Circuit Breaker 50HP 460V 480V 60A 1 9 840850 134 Circuit Breaker 50HP 575V 600V 38A 122 1 2 33065 Wiring Diagram 3 Phase 123 2 2 12055 4 Connector...

Page 29: ...mately half full of electrical bounding grease part number 2 45003 1 4 Install washers and capscrews though zinc anode and into the frame holes partially filled with bonding grease and tighten securely 5 Route wire from anode to the suction nozzle Loosen suction nozzle capscrew washer and install wire between washer suction nozzle retighten capscrew Route other wire to discharge head and install u...

Page 30: ...O DESCRIPTION 1 2 32015 3 Nipple Reducer 4 NPT x 6 Lg 1 2 32046 1 Coupling Red Victaulic 5 x 4 4 1 51 6 Hex Hd Screw 3 8 16 x 5 50 Lg Zp 4 2 23013 84 Hex Hd Screw 3 8 16 x 5 00 Lg Zp P N 9 840770 QTY PART NO DESCRIPTION 1 2 32015 4 Nipple Victaulic 6 NPT x 6 Lg 1 2 32045 3 Coupling 6 Victaulic 5 2 23013 86 Hex Hd Screw 1 2 13 x 5 00 Lg Zp ...

Page 31: ... A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty If...

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