Corradi Pergotenda Flux Installation Manual Download

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1 - 04.2014

CORRADI SpA - INSTALLATION MANUAL - pERGOTENDA®FLUX

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TABLE 1 - S T R E N G T H A N D E F F E C T S O F W I N D O N B E A U F O R T S C A L E

Degree Class* Load (N/mq) Knots Km/h m/s Envir. conditions Effects of wind

0 0 < 40 0-1 0-1 < 0,3 Calm Smoke rises vertically

1 0 < 40 1-3 1-5 0,3-1,5 Light air Direction of wind shown by smoke drift, but not by weather vanes

2 0 < 40 4-6 6-11 1,6-3,3 Light breeze Wind felt on face, ordinary vanes moved by wind

3 0 < 40 7-10 12-19 3,4-5,4 Gentle breeze Leaves and small twigs in constant motion

4 1 40 11-16 20-28 5,5-7,9 Moderate breeze Raises dust and loose paper; small branches are moved

5 2 70 17-21 29-38 8-10,7 Fresh breeze Small trees begin to sway

6 3 110 22-27 39-49 10,8-13,8 Strong breeze Large branches in motion; umbrellas used with difficulty

7 > 3 > 110 28-33 50-61 13,9-17,1 Strong wind Whole trees in motion; inconvenience felt when walking against wind

8 > 3 > 110 34-40 62-74 17,2-20,7 Fresh gale Branches break off trees; generally impedes progress

9 > 3 > 110 41-47 75-88 20,8-24,4 Strong gale Tiles come off roofs

10 > 3 > 110 48-55 89-102 24,5-28,4 Whole gale Trees uprooted

11 > 3 > 110 56-63 103-117 28,5-32,6 Storm Serious damage to buildings

12 > 3 > 110 >64 >118 > 32,7 Hurricane Immense damage

* According to the UNI EN 13561 standard

TABLES

TABLE 2 - MAXIMUM DIMENSIONS cm

Width Projection

2 runners 500 650

3 runners 900 650

4 runners 1300 650

Summary of Contents for Pergotenda Flux

Page 1: ...Pergotenda Flux Installation manual EN 1 04 2014 Cod 04838 ING ...

Page 2: ......

Page 3: ...ampering technical modification etc during the warranty period will invalidate said warranty CORRADI S p A reserves the right to make technical modifications to the components or pro ducts except for the main features at any time and without prior notice INSTALLATION MANUAL INDEX Symbols 2 General precautions 2 General safety precautions 2 precautions and warnings 2 preliminary checks 3 Disposal o...

Page 4: ...must be clearly visible In the case of any incompatibility contact CORRADI S p A GENERAL SAFETY PRECAUTIONS Destination of use The pERGOTENDA FLUX is designed for a specific use as outlined in this manual any use other than that envisaged shall relieve CORRADI S p A of any responsibility When using the canvas it is good practice to remember that all moving parts can be a source of danger Do not re...

Page 5: ...lues indicated are expressed in centimetres unless otherwise specified PRELIMINARY CHECKS On receipt of the packed goods and before starting their assembly check the integrity of the material and the presence of all the components necessary for the installation Carefully follow the information contained in the Material check unpacking and preparation section In case of anomalies immediately contac...

Page 6: ...120 cm off the ground RADIO CONTROL If FLUX is equipped with radio control the canvas lift lower and stop movements are explained in the motor and automatism manual Awning going downwards Awning going upwards FLUX It is custom designed and built for the client to protect from the sun and inclement weather with the exception of snow The structure is fully self supporting and may be used in winds of...

Page 7: ...ches There is a label on the package that indicates Manufacturer data The order number Name of addressee Customer reference number Package number Before opening the package check that the data corresponds with that in your possession All the elements necessary for mounting the structure the accessories needed for mounting and the installation the use and maintenance manual are inside the package N...

Page 8: ...each The toothed drive belt inserted in each runner with strands completely covered to withstand salinity is driven by a pulley and a single drive shaft to ensure even canvas movement The tensile strength at break of each belt is 894 kg The pERGOTENDA FLUX system is operated by a motor reducer electric drive with the possibility of radio control Aluminium tubular structure 6x12 cm available in col...

Page 9: ...ransmitter Ideal for TILTED AWNINGS with 2 or 3 guides to guarantee with every manoeuvre the correct canvas tension which could change due to the dilatations of the fabric or the guides caused by thermal excursions A 220 volt 218 218 W motor reducer with control unit fitted with microprocessor to control the voltage and for controlling the operation of two motors in series on the same axis a radio...

Page 10: ...eight indicated in the project drawing 3 the external line of the brackets 1 the intermediate dimensions for fastening the central brackets with 3 guide structure and equal runner centres PAVIMENTO fig 2 For 3 guide structures The intermediate bracket must be positioned with the central hole in correspondence with the line marked on the wall 1 3 3 1 FLOOR ...

Page 11: ...LATION MANUAL pERGOTENDA FLUX 9 di 53 fig 3 Check the linearity of the tracing made with a spirit level 1 3 fig 4 position the outside brackets on the line traced on the wall and mark the fixing holes 1 3 1 MOUNTING WALL BRACKETS ...

Page 12: ...OTENDA FLUX 10 di 53 fig 5 Drill the bracket fixing holes on the wall with a suitable drill bit fig 6 Insert the plugs suitable for the type of wall and load see table tighten the screws check the planarity of each bracket MOUNTING WALL BRACKETS 1 ...

Page 13: ...ckets at the height indicated in the project drawing 3 the external line of the brackets 1 the intermediate dimensions for fastening the central brackets with 3 guide structure and equal runner centres PAVIMENTO fig 8 For 3 guide structures The intermediate bracket must be positioned in correspondence with the line marked on the wall 1 3 FLOOR 3 1 ...

Page 14: ...DA FLUX 1 04 2014 MOUNTING WALL BEAM OPTIONAL 2 fig 9 Drill the bracket fixing holes on the wall with a suitable drill bit fig 10 Insert the plugs suitable for the type of wall and load see table tighten the screws check the planarity of each bracket ...

Page 15: ...Insert the threaded plates 1 in the indicated seats on the beam 2 Screw in the bracket 3 using bolts and washers 4 Insert the top corner profile of the beam 2 into the folded end of the bracket 5 and tighten using bolts and washers 5 1 3 4 2 5 5 2 MOUNTING WALL BEAM OPTIONAL ...

Page 16: ...14 di 53 CORRADI SpA INSTALLATION MANUAL pERGOTENDA FLUX 1 04 2014 1 fig 12 Tighten the bolts Insert the caps 1 in both ends of the beam MOUNTING WALL BEAM OPTIONAL 2 ...

Page 17: ...rights fig 14 Insertthesplashprofile A intheinnerseatsofthelateralguidesuptoabout14cm fromthefrontend Mountthebracket 1 onthestuds 2 presentontheguide frontpart thenusethenutsprovided 3 to positionthebracketat1 5cm fromtheendoftheprofile Inserttheupright 4 intothebracket 1 ontheguideandlockitusingthetwofrontscrews 5 pre tightenthetworearscrews 6 totheself lockingnuts 7 butdonotover tighten Repeatt...

Page 18: ...out tightening them fully fig 16 Mounting motor support The motor runner cross bar with the four holes for anchoring the motor must be mounted in the runner centre indicated on the project drawing for 3 guides right left For 4 guide structures there are two motor runner cross bars and they must be installed in the outer clear openings Use the corner brackets 1 and the screws provided 2 to fit the ...

Page 19: ...motor plate until it is flush with the two screws on the runner cross bar tighten the remaining two screws to completely lock the motor Remove the screws on the runner cross bar fit the runner cross bar with the motor facing the wall to the beams with the screws previously loosened positioning it so that the motor drive control unit 3 is facing downwards fig 18 Mounting anti torsion beam Mount the...

Page 20: ...TION MANUAL pERGOTENDA FLUX 18 di 53 MOUNTING THE GUIDES UPRIGHTS 3 fig 19 Guide fixing Fully tighten all the guide upright fastening screws fig 20 Guide fixing Fully tighten all the screws fastening the guide with the wall bracket ...

Page 21: ...A FLUX 19 di 53 fig 21 Mount the outer supports of the profile with Velcro 10 cm from the inside of the wall bracket aligned at a distance of approximately 9 cm from the lower edge of the wall bracket The inner supports must be approximately 100 cm apart Fix the profile with Velcro to the supports by turning the lever of each support Wall bracket ...

Page 22: ...nners so that all the interme diate sliders are grouped together fig 23 Mounting transmission shaft The transmission unit is made up of pre assembled shafts secondary transmission shaft 1 left primary transmission shaft 2 right primary transmission shaft 3 Take the shaft 2 and loosen the screws 4 and 5 Remove the drive shaft 6 and the two bushes 7 ATTENTION DO NOT DISMOUNT THE pRE ASSEMBLED SHAFTS...

Page 23: ... installation Insert the shaft 6 in the central guide and position it so that the two protrusions on each side are of the same length Insert the two bushes 7 on both sides and lock them with the screws 5 fig 25 Shaft installation Slide the shaft 2 on the drive shaft 6 rotating it to compact the sliders in the runner I ...

Page 24: ...fig 26 Shaft installation Run the shaft 2 into the hexagonal motor shaft 8 If the two hexagons do not couple during the insertion male and female turn the shaft 2 slightly always keeping it pushed towards the motor until reaching the first coupling point fig 27 Shaft installation Tighten the screw 4 ...

Page 25: ...RGOTENDA FLUX 23 di 53 5 MOUNTING DRIVE SHAFTS fig 28 Shaft installation Take the transmission shaft 3 and loosen the screw 9 position the bush 10 at 5 5 cm and lock it with the screw 9 fig 29 Shaft installation Insert into the runner I until up against the bush 10 ...

Page 26: ...rew 11 and rotate the shaft 3 to compact the sliders in the runner I fig 31 Shaft installation Run the shaft 3 until it inserts in the hexagonal pin of the motor 12 If the two hexagons do not couple during the insertion male and female turn the shaft 3 slightly always keeping it pushed towards the motor until reaching the first coupling point ...

Page 27: ...NSTALLATION MANUAL pERGOTENDA FLUX 25 di 53 5 MOUNTING DRIVE SHAFTS fig 32 Shaft installation Tighten the screw 11 fig 33 Shaft installation Take the shaft 1 and loosen the screw 13 position the bush 14 at 5 5 cm and lock with the screw 13 ...

Page 28: ...RGOTENDA FLUX 26 di 53 MOUNTING DRIVE SHAFTS 5 fig 34 Shaft installation Insert the shaft into the runner I until up against the bush 14 fig 35 Shaft installation Loosen the screw 15 run the shaft 1 rotating it see fig 30 to compact the sliders in the runner I ...

Page 29: ...ft installation When the shaft is fitted snug against the motor tighten screw 15 and screw 16 and make a general check on all the other screws to see that they are perfectly tightened Check the correct working efficiency of the movement by moving the winding handle if the movement is manual or else by temporarily connecting the electric motor N B At this point fully tighten the fixing screws on ea...

Page 30: ...re the windbreak tubes taking care to spray the silicon for the entire length of the slots to facilitate the insertion of the canvas as shown in the figure fig 38 Positioning canvas awning on the ground Stretch out the canvas on the ground as show in the figure with the rubber cords Z facing upwards N B For structures above 600 cm the canvas is not supplied mounted Z Z Z ...

Page 31: ... Canvas awning final composition The figure shows the final composition of a canvas awning complete with front pelmet M pelmet with Velcro V intermediate tubes I and terminal tubes T fig 41 Assembling canvas awning Insert the windbreak tubes I in the respective rubber cords of the canvas awning Z as shown in the figure ...

Page 32: ...MPACT CANVAS AWNING 6 fig 42 Assembling canvas awning Insert the supports of the central sliders G in the respective windbreaker tubes I fig 43 Assembling canvas awning Fit the successive windbreaker tubes I on the canvas awning rubber cords Z and snug against the central slider supports G ...

Page 33: ...UAL pERGOTENDA FLUX 31 di 53 6 ASSEMBLING IMPACT CANVAS AWNING fig 44 Assembling canvas awning Insert the lateral stoppers Y in the respective windbreak tubes I on both sides fig 45 Assembling canvas awning Insert the terminal tubes T as illustrated ...

Page 34: ...ON MANUAL pERGOTENDA FLUX 32 di 53 ASSEMBLING IMPACT CANVAS AWNING 6 fig 46 Assembling canvas awning Insert the slider supports of the terminal tubes S as illustrated fig 47 Assembling canvas awning Insert the terminal tubes T as illustrated ...

Page 35: ...SEMBLING IMPACT CANVAS AWNING fig 49 Assembling canvas awning Insert the outside stoppers J in the respective terminal tubes on both sides fig 48 Assembling canvas awning Fit the front pelmet M on the wall side terminal tube and the pelmet with Velcro V on the outer side terminal tube ...

Page 36: ...ubes to rest on the floor as shown in the figure and then start stretching the canvas fig 51 Canvas stretching Move one side of the canvas flush with the lateral stoppers and lock in this position with the canvas tightener On the opposite extremity of the windbreak tube on which the tightener is applied tighten the canvas by placing the knee on the end stopper of the tube ...

Page 37: ...s If the completely tightened canvas is longer or shorter than the tubes divide the measure equally X 2 on both sides and proceed with the canvas fixing fig 53 Canvas fixing on one side Fix the canvas to the stoppers T placing the plates P on each one with the special supplied screws Fix all the screws from one side of the canvas NOTE NEVER FASTEN the plates P with the relative screws to the inter...

Page 38: ...ng care to stretch the canvas perfectly It is recommended to use the special tool contained in the LAYING KIT optional on request NOTE Tighten the canvas as much as possible The perfect aesthetic and functional result is directly proportional to the tension of the canvas fig 55 Optional canvas tightener For an easy and efficient mounting of the canvas it is recommended to use the tightener con tai...

Page 39: ... special tool A to make a cut in correspondence with the hole for the passage of the slider pin look for the position half way between the two screws fixing the canvas fig 56 Manual search for central stopper holes For the intermediate joints which do not require a plate drill the canvas after having identified the hole for the stopper by pressing with a finger on the canvas in correspondence with...

Page 40: ...e control provided move the guide sliders down by approximately 80 90 cm on flat awning up to 100 cm from the end of the lower guide on tilted awning Cut off the power to the motor Loosen the nuts on each pin of the sliders in the runners Hook up the lifting kits optional in correspondence with the position of the sliders Lower the bar of each lifting kit to the ground Rest the canvas on the bars ...

Page 41: ... last terminal on the motor side D2 Close the awning by moving the sliders already inserted nearer to the last fixed one C2 only then mount the terminal tube D2 on the slider C2 and tighten the locking nut Adjust the limit switches see chapter and fit the closure covers E NOTE The drive slider nuts C1 and the fixed slider nut C2 should be tightened until the terminal cap is against the slider The ...

Page 42: ...he slider and the upright pillar must be 9 cm To reduce the distance between the tight canvas and the upright pillar re programme the limit switch in opening after having moved the first slider C2 forward checking that there is a distance of at least 2 cm between the taught canvas terminal tube and the upright pillar fig 61 Velcro pelmet Fix the Velcro pelmet to the previously installed profile 9 ...

Page 43: ...Fix the plates A by drilling through the floor with an appropriate tip in correspondence with the holes of each plate 1 Fix using the plugs 2 Completely fix the plates 3 9 FASTENING PILLARS fig 62 Structure inspections and checks Check the structure is level and adjust the support feet if necessary 1 2 3 A A A ...

Page 44: ...TIN HARDWARE 10 1 04 2014 CORRADI SpA INSTALLATION MANUAL pERGOTENDA FLUX 42 di 53 fig 64 Spread the adhesive noise reducing gasket on all the beam union bars ...

Page 45: ...h two self drilling screws 5 place the second buffer element 3 Drill the tin hardware in correspondence with the centre line of the beam joining bars 4 Fasten with the self drilling screws 5 Insert and tighten the bracket cover protections 6 right cod 03907 and left cod 03906 1 2 5 3 4 5 4 The protection cover modules for version 3 4 guides are identified by a label with the relative runner centre...

Page 46: ...ver the entire length Drill the wall in correspondence with the holes on the protection cover 3 and insert suitable wall plugs then fasten with the screws and rivet Spread a line of silicon between the roof protective cover and the wall 4 fig 67 Rest the front profile 1 flush against the inside of the guide Drill the buffer in correspondence with the ridgecaps on the covering buffers with a ø 4 dr...

Page 47: ... HARDWARE fig 69 Front beam place the front beam 1 between the two uprights and fasten it on the angle bars 2 with the screws 3 fig 68 Idler covering push the idler covering 1 and the covering element 2 onto the guide and fasten them with the screws provided 3 1 2 1 1 2 3 3 ...

Page 48: ...llar position the wall upright 1 flush with the outside beam 2 Trace the holes 3 Drill the holes with a drill bit suitable for the type of wall 4 Insert suitable anchors to fix the upright pillar 5 fig 71 Union cross bar Mount on the union cross bar 1 the central upright pillar fixing bracket 2 with the supplied screws 3 2 1 3 5 4 ...

Page 49: ...xing bracket 1 Drill the holes in the floor with a suitable drill 2 Fix the lower bracket with an anchor suitable for the floor in question and insert the central upright pillar 3 fig 73 Mount the union cross bar 1 on the two pins on the wall upright pillar 2 and on those of the structure upright pillar 3 also inserting the central bracket in the upright pillar 4 Block everything by tightening the...

Page 50: ...r If the Ermetika canvas is to be mounted on the front of the Millenium structure follow the mounting instructions in the specific manual A covering is envisaged 1 to rest on the box for the Ermetika canvas drill at about 2 cm from the extreme edge from both sides with a ø 4 drill bit and fix with the supplied screws ...

Page 51: ...49 di 53 CORRADI SpA INSTALLATION MANUAL pERGOTENDA FLUX 1 04 2014 14 RETRACTABLE GUTTER N B refer to the product s specific laying manual for the Retractable gutter installation procedures ...

Page 52: ... small branches are moved 5 2 70 17 21 29 38 8 10 7 Fresh breeze Small trees begin to sway 6 3 110 22 27 39 49 10 8 13 8 Strong breeze Large branches in motion umbrellas used with difficulty 7 3 110 28 33 50 61 13 9 17 1 Strong wind Whole trees in motion inconvenience felt when walking against wind 8 3 110 34 40 62 74 17 2 20 7 Fresh gale Branches break off trees generally impedes progress 9 3 110...

Page 53: ...9 72 75 77 80 82 350 31 35 40 44 48 53 63 67 72 76 80 85 89 93 98 72 75 78 81 84 86 89 92 400 34 39 44 49 53 58 70 74 79 84 89 94 99 103 108 80 83 86 89 93 96 99 102 450 37 42 48 53 58 64 76 81 87 92 97 103 108 113 119 87 91 94 98 102 105 109 112 500 40 46 52 58 63 69 83 89 94 100 106 112 118 123 129 95 99 103 107 111 114 118 122 550 43 50 56 62 69 75 89 96 102 108 115 121 127 133 140 103 107 111 ...

Page 54: ...46 54 62 70 78 86 100 108 116 124 132 140 148 156 164 119 124 129 135 140 145 151 156 400 51 60 69 78 87 96 112 121 130 139 148 157 166 175 184 133 139 145 151 157 163 169 175 450 56 66 76 86 96 106 123 133 144 154 164 174 184 194 204 147 154 161 167 174 181 187 194 500 61 72 83 94 105 117 135 146 157 168 179 191 202 213 224 162 169 176 184 191 198 206 213 550 67 79 91 103 115 127 147 159 171 183 ...

Page 55: ...cation three examples referring to some extracts of HILTI technical sheets which should be consulted for the correct choice and use of the bolts Comparison of loads The recommended load to be used as a comparison is the lowest between the tensile and shear load The lower between the maximum recommended tensile and shear load must be more than or equal to the maximum load on each anchor taken from ...

Page 56: ... A Einstein 47122 Forlì Italy T 39 0543 796617 F 39 0543 794339 E corradisystem corradi eu Corradi System Srl 39 Via G Brini 40128 Bologna Italy T 39 051 4188 411 F 39 051 4188 400 E info corradi eu Corradi SpA CORRADIGROUP ...

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