Control Techniques Commander SE SE11200025 User Manual Download Page 63

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Commander SE User Guide

Issue Number 5

Table 8.2 Alarm Warnings

* Does not apply to Size 1 units.

8.3

HF-Hardware fault trip codes

HF trips are internal hardware faults within the Drive. Powering the Drive down and re-
applying power could clear the fault.

For full list of hardware fault trip codes, refer to the Commander SE Advanced User
Guide.

If a HF trip occurs, the Drive Healthy relay will open to indicate this. The serial
communications will not function during a HF trip.

Display

Condition

Cause

Solution

OVL

l x t overload

Motor current greater than
programmed rated motor
current

Reduce motor current (load)

hot

Heatsink/IGBT
junction temperature
high

Drive running outside
specified ambient
temperature/motor current
rating curves

Reduce ambient
temperature or reduce
motor current (load)

br.rS

Braking resistor
overload

Braking resistor thermal
model exceeded

See Commander SE
Advanced User Guide

NOTE

Summary of Contents for Commander SE SE11200025

Page 1: ...EF User Guide Commander SE Sizes 1 to 4 Variable speed drive for 3 phase induction motors from 0 25kW to 15kW Part No 0452 0033 Issue Number 5 www controltechniques com...

Page 2: ...arts of this User Guide may be reproduced or transmitted in any form or by any means electrical or mechanical including photocopying recording or by an information storage or retrieval system without...

Page 3: ...nstallation 18 4 4 Electrical installation 21 4 5 Electromagnetic compatibility EMC 24 5 Terminals 30 5 1 Power terminal connections 30 5 2 Control terminal connections 31 5 3 Serial communication con...

Page 4: ...s 59 9 Parameter List 60 10 Advanced Functions 61 10 1 Speed control 61 10 2 Ramps 61 10 3 Torque control 61 10 4 Stopping 61 10 5 Programmable I O 61 10 6 Motor protection 61 10 7 Monitoring 61 10 8...

Page 5: ...081 1 Generic emission standard for the residential commercial and light industrial environment EN50081 2 Generic emission standard for the industrial environment EN50082 2 Generic immunity standard f...

Page 6: ...is present to a lesser extent on Commander SE sizes 1 and 2 It is not believed that this issue will cause any field problems The second issue relates to the operation of the spinning motor software w...

Page 7: ...be carried out by personnel who have the necessary training and experience They must read this safety information and this User Guide carefully The STOP function of the Drive does not remove dangerou...

Page 8: ...ards Within the European Union all machinery in which this product is used must comply with the following directives 97 37 EC Safety of machinery 89 336 EEC Electromagnetic Compatibility 1 6 Motor Ens...

Page 9: ...provide a convenient way of connecting supply motor and control cable screens to ground SE11 12 13 14 EMC Data Sheets Through hole mounting plate drawings to allow heatsink to be put outside main cub...

Page 10: ...025 037 055 075 AC supply voltage and frequency Single phase 200 240V 10 48 62Hz Input displacement factor cos 0 97 Nominal motor power kW 0 25 0 37 0 55 0 75 Nominal motor power HP 0 50 1 0 Output v...

Page 11: ...0 to 1000Hz 100 RMS output current A 4 3 5 8 7 5 10 0 150 overload current for 60 secs A 6 5 8 7 11 3 15 9 Typical full load input current A 1ph 3ph 11 0 5 5 15 1 7 9 19 3 9 6 26 2 13 1 Typical inrus...

Page 12: ...motor power kW 4 Nominal motor power HP 5 Output voltage and frequency 3 phase 0 to input voltage 0 to 1000Hz 100 RMS output current A 17 0 150 overload current for 60 secs A 25 5 Typical full load i...

Page 13: ...ency 3 phase 0 to input voltage 0 to 1000Hz 100 RMS output current A 2 1 3 0 4 2 5 8 7 6 9 5 150 overload current for 60 secs A 3 2 4 5 6 3 8 7 11 4 14 3 Typical full load input current A 400V 50Hz 48...

Page 14: ...nal motor power HP 7 5 10 0 Output voltage and frequency 3 phase 0 to input voltage 0 to 1000Hz 100 RMS output current A 25 0 28 5 150 overload current for 60 secs A 37 5 42 8 Typical full load input...

Page 15: ...motor power HP 7 5 10 0 Output voltage and frequency 3 phase 0 to input voltage 0 to 1000Hz 100 RMS output current A 13 0 16 5 150 overload current for 60 secs A 19 5 24 8 Typical full load input cur...

Page 16: ...otor power HP 15 20 Output voltage and frequency 3 phase 0 to input voltage 0 to 1000Hz 100 RMS output current A 24 5 30 5 150 overload current for 60 secs A 36 75 45 75 Typical full load input curren...

Page 17: ...cold The inrush current will increase when the time between power ups is short and the internal ambient temperature within the Drive is high 3 2 General data IP Rating If the Drive is not mounted in...

Page 18: ...25g 6ms 100 times direction for all 6 directions in accordance with IEC68 2 29 Frequency accuracy 0 01 Resolution 0 1Hz Output frequency range 0 to 1000Hz Starts per hour By using the electronic cont...

Page 19: ...SE2D200075 to SE2D200220 4200 6201 Y Y Y 100 4200 6204 Y Y 50 4200 6205 Y Y Y 15 Used with Filter Part No Filter Type Mounting Max motor cable length m Standard Low leakage Low cost Footprint Side SE...

Page 20: ...lectromagnetic compatibility EMC Used with Filter Part No Filter Type Mounting Max motor cable length m Standard Low cost Footprint Side SE33400550 to SE33400750 4200 6301 Y Y Y 100 4200 6304 Y Y 15 U...

Page 21: ...place of use must be complied with Environmental protection The Drive must be protected from moisture including dripping water or spraying water and condensation An anti condensation heater may be req...

Page 22: ...d in an approved enclosure and the installation is certified 4 3 Mechanical installation 4 3 1 Drive and Mounting Dimensions Figure 4 1 Drive and mounting dimensions The Drive should be mounted vertic...

Page 23: ...M4 holes 8 x M5 holes for footprint mounting Cable length Drive A B C D E F Cable Length Size mm in mm in mm in mm in mm in mm in mm in 1 242 917 32 195 743 64 100 315 16 40 137 64 225 87 8 80 35 32...

Page 24: ...00 6402 Figure 4 5 RFI Filter Dimensions Cable length 4200 6204 250mm 4200 6304 300mm A B C D E F G mm in mm in mm in mm in mm in mm in mm in 119 411 16 98 5 37 8 85 5 321 64 57 6 217 64 109 419 64 51...

Page 25: ...voltages from the Drive or any external option units Stored charge The Drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected If the D...

Page 26: ...Chapter 3 Technical Data They are only a guide Refer to local wiring regulations for the correct size of cables In some cases a larger cable is required to avoid excessive voltage drop Use 105 C 221...

Page 27: ...breaker ensure that the Drive is disabled before the contactor or circuit breaker is opened or closed Severe arcing may occur if this circuit is interrupted with the motor running at high current and...

Page 28: ...her detailed information is provided in the EMC Data sheets which are available from Control Techniques Drive Centres or distributors The Drive meets the standards for electromagnetic immunity stated...

Page 29: ...ng the Drive ground directly to the motor frame 2 The mains supply wiring also carries electrical noise and should be segregated from signal circuits 3 The Drive also generates a noise field so sensit...

Page 30: ...the cable for example to connect the motor cable to a terminal block within the Drive enclosure or to fit an isolator switch to allow safe working on the motor In these cases both motor cable shield...

Page 31: ...lications where a permanent ground connection is not practical Table 4 3 Commander SE Size 1 Commander SE Size 2 Table 4 4 Drive Range SE2D200075 to SE2D200220 single phase Table 4 5 Drive Range SE2D2...

Page 32: ...ustrial environment Special techniques required e g output filters Contact your Local Control Techniques Drive Centre Motor cable length m Filter and Switching Frequency Standard 4200 6203 Low Cost 42...

Page 33: ...mA 4200 6101 6 21 0 49 4 0 8 0 4200 6102 6 20 0 60 40 7 77 5 4200 6103 6 21 0 60 2 9 5 7 Part Number Maximum Power Losses IP Rating Weight kg Operational Leakage Current mA Worst Case Leakage Current...

Page 34: ...esistor protection This thermal protection must disconnect the AC supply from the Drive if the resistor becomes overloaded Do not use overload opening contact in line with braking resistor L1 L2 N PE...

Page 35: ...rbance to the signals Where full EMC precautions are required the guidelines in section 4 5 2 must also be followed to ensure compliance with radio frequency emission limits This requires the use of o...

Page 36: ...ould be breached Therefore when using the communications port with a personal computer or centralised controller e g PLC an isolation device must be included with rated voltage at least equal to the D...

Page 37: ...e ended Current range programmable 0 20mA 20 0mA 4 20mA 20 4mA 4 20mA 20 4mA Absolute maximum voltage range 35V to 18V with respect to 0V common Input impedance 200 Resolution 0 1 10 bit Accuracy 2 Sa...

Page 38: ...with respect to 0V common Voltage range 0V to 24V Maximum output current 50mA at 24V Output impedance 10k pull down resistor in inactive state Update time 1 5ms Operation of digital output 24V Zero s...

Page 39: ...MODE key is pressed and held down for 2 seconds then the Status Mode will change from speed indication to load indication and vice versa See Parameters 22 and 23 The Drive will remember the displayed...

Page 40: ...parameters 6 3 Selecting and changing parameters This procedure is written from the first power up of the Drive and assumes no terminals have been connected no parameters have been changed and no sec...

Page 41: ...ccess to parameters 1 to 9 is available Parameter 10 may be changed by the user to L2 to allow view only access to all the parameters 1 to 44 In this case parameter 25 will indicate a value of 0 so as...

Page 42: ...urity code to the value 0 5 Set parameter 10 to Loc and press the STOP RESET key If the security code has been lost or forgotten please contact your local Drive Centre or Distributor 6 9 Setting to de...

Page 43: ...could be extended by the Drive to prevent over voltage OU trips if the load inertia is too high for the programmed deceleration rate if one of the standard ramp modes is selected parameter 30 The set...

Page 44: ...peed at the normal acceleration ramp parameter 03 or deceleration ramp parameter 04 and then the jog acceleration and deceleration ramps 0 2 seconds will be selected Once jog has been selected use the...

Page 45: ...erse instead of terminal 10 will change the sign of the selected speed such that a positive preset speed will become negative for reverse rotation Parameter 5 set to A2 Pr Remote current A2 speed refe...

Page 46: ...et speed will cause the motor to run in the reverse direction Alternatively closing terminal 11 Run Reverse instead of terminal 10 will change the sign of the selected speed such that a positive prese...

Page 47: ...For a 4 pole motor with a synchronous speed of 1500rpm and a slip speed of 70rpm enter 1430rpm in parameter 07 A value of zero entered into parameter 07 means slip compensation is disabled If the ful...

Page 48: ...10 Parameter access RW T L1 L2 Loc L1 EUR L1 USA No Function Type Limitations Range Units Defaults 11 Preset 1 RW B 1000 0 Hz 0 0 EUR 0 0 USA No Function Type Limitations Range Units Defaults 12 Pres...

Page 49: ...t trip of the Drive Defines the third to last trip of the Drive Defines the fourth to last trip of the Drive Ld Output current as a of rated motor load A Drive output current per phase in amps Fr Driv...

Page 50: ...Units Defaults 24 Customer defined scaling RW U 0 99 99 1 00 EUR 1 00 USA No Function Type Limitations Range Units Defaults 25 Security set up RW U S 0 9999 0 EUR 0 USA No Function Type Limitations Ra...

Page 51: ...tandard ramp with normal motor voltage The Drive controls the motor voltage according to the motor rated voltage entered in parameter 08 The Drive may extend the deceleration ramp to prevent the Drive...

Page 52: ...atio dependant on load current dynamic variable torque fan pump load 0 Catch a spinning motor software disabled 1 Catch a spinning motor software enabled detect positive and negative frequencies 2 Cat...

Page 53: ...from tripping on heatsink overtemperature This will depend on load conditions heatsink temperature and the operating output frequency of the Drive The following table indicates how the switching frequ...

Page 54: ...tator resistance and voltage offset are stored in their appropriate parameters The rated magnetising current and total system leakage inductance are used to set up the motor rated power factor paramet...

Page 55: ...totune Motor connected but current levels required for successful autotune not reached The Drive will trip on rS if the current levels required to measure the stator resistance are not reached in the...

Page 56: ...in it should not be used as these are used in addressing groups of Drives Indicates the version of software fitted to the Drive The following three parameters are hidden and only appear when parameter...

Page 57: ...re NOT connected to terminal 7 This ensures that the motor will not start when AC power is applied to the Drive Speed potentiometer is set at minimum 4 Apply AC power to the Drive 5 Using the MODE UP...

Page 58: ...er back to zero 15 If the Drive trips during these tests the display will show for example The right hand display will flash with the trip code 16 To RESET the trip OPEN and then CLOSE the ENABLE cont...

Page 59: ...39 Motor rated frequency and parameter 40 Number of motor poles should be set to the correct value if required These values should be taken from the motors rating plate If the above parameters are not...

Page 60: ...on to reset the trip Press the RUN button to run the Drive 5 The FORWARD REVERSE button can be enabled by setting parameter 26 On If this test has been carried out as a bench test and the Drive is to...

Page 61: ...equires autotuning to motor see parameter 38 OI br 4 Overcurrent on braking IGBT Excessive current in braking resistor Braking resistor value too small Does not apply to Size 1 units Et 6 External tri...

Page 62: ...phases has become disconnected from the Drive This applies to 200V 400V three phase units only not dual rated units rS 33 Stator resistance measurement failure Motor cable disconnected during measurem...

Page 63: ...rip occurs the Drive Healthy relay will open to indicate this The serial communications will not function during a HF trip Display Condition Cause Solution OVL l x t overload Motor current greater tha...

Page 64: ...ode mA 4 20 17 Enable negative preset speeds OFF 18 Last trip 19 Trip before parameter 18 20 Trip before parameter 19 21 Trip before parameter 20 22 Load display units Ld 23 Speed display units Fr 24...

Page 65: ...ps for jogging Adjustable S ramp 10 3 Torque control 10 4 Stopping Adjustable DC injection braking current level and time 10 5 Programmable I O Fully programmable analog and digital I O for alternativ...

Page 66: ...tection 11 2 Power dependant UL information 11 2 1Commander SE Size 1 Conformity The Drive conforms to UL listing requirements only when the following is observed UL listed class CC fast acting fuses...

Page 67: ...Commander SE Size 3 400V product Conformity The Drive conforms to UL listing requirements only when the following is observed UL listed class CC fast acting fuses e g Bussman Limitron KTK series Gould...

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