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EN

 

W415-1398 / C / 06.15.17

 

 

 

TABLE OF CONTENTS 

NOTE: The camera icon indicates video tutorials are available as additional reference, visit 

http://www.napoleonfireplaces.com/category/product-support/support-centre/ 

 

 

1.0  

INSTALLATION OVERVIEW  

3

 

 

2.0  

INTRODUCTION  

4

 

 

2.1       

DIMENSIONS  

5

 

 

2.2  

GENERAL INSTRUCTIONS  

6

 

2.3  

GENERAL INFORMATION  

7 2.4  

RATING PLATE INFORMATION   8

 

 

3.0  

VENTING  

9

 

 

3.1  

VENTING LENGTHS AND COMPONENTS  

10

 

 

3.2  

TYPICAL VENT INSTALLATION  

11

 

 

3.3  

SPECIAL VENT INSTALLATIONS  

13

 

3.3.1  

PERISCOPE TERMINATION  

13 3.3.2  

CORNER TERMINATION  

13

 

 

3.4  

MINIMUM AIR TERMINAL LOCATION CLEARANCES  

14

 

 

3.5  

VENTING APPLICATION FLOW CHART  

15

 

 

3.6  

DEFINITIONS  

16

 

 

3.7  

ELBOW VENT LENGTH VALUES  

16

 

 

3.8  

TOP EXIT HORIZONTAL TERMINATION  

17

 

 

3.9  

REAR EXIT HORIZONTAL TERMINATION  

19

 

 

3.10  

TOP AND REAR EXIT VERTICAL TERMINATION  

21

 

 

3.11  

REAR EXIT  

23

 

 

3.12  

REAR EXIT SHIELD (FOR REAR VENT ONLY)  

24

 

3.13 TOP EXIT  

25 

4.0 INSTALLATION  

26

 

 

4.1  

WALL AND CEILING PROTECTION  

26

 

4.1.1  

HORIZONTAL INSTALLATION  

27 4.1.2  

VERTICAL INSTALLATION  

27 4.2.1  

HORIZONTAL AIR TERMINAL 

INSTALLATION  

28

 

 

4.2  

USING FLEXIBLE VENT COMPONENTS  

28

 

4.2.2 VERTICAL AIR TERMINAL INSTALLATION  

29 4.2.3 APPLIANCE VENT CONNECTION   30 4.3.1  

HORIZONTAL AIR 

TERMINAL INSTALLATION  

30

 

 

4.3  

USING RIGID VENT COMPONENTS  

30

 

4.3.2 VERTICAL AIR TERMINAL INSTALLATION  

31 4.3.3    RESTRICTING VERTICAL VENTS 32

 

 

4.4  

VERTICAL THROUGH EXISTING CHIMNEY  

33

 

 

4.5  

MOBILE HOME INSTALLATION  

34

 

4.6  

GAS INSTALLATION   35 4.7  

OPTIONAL WALL SWITCH  

35

 

 

5.0 

FRAMING  

36

 

 

5.1  

MINIMUM FRAMING DIMENSIONS  

37

 

 

5.2  

MINIMUM ENCLOSURE CLEARANCES  

39

 

 

5.3  

NON-COMBUSTIBLE FACING MATERIAL  

43

 

 

5.4  

ALCOVE CLEARANCES  

43

 

5.5  

RECESSED INSTALLATION  

44 5.6  

MINIMUM MANTEL CLEARANCES  

45

 

 

6.0  

FINISHING  

46

 

 

6.1  

SAFETY SCREEN / DOOR REMOVAL AND INSTALLATION  

46

 

 

6.2   

FRONT HOOD INSTALLATION  

47

 

 

6.3  

LOG PLACEMENT  

48

 

6.4  

CHARCOAL EMBERS  

49 6.5  

LOGO PLACEMENT   49

 

 

6.6  

BATTERY BACK-UP INSTALLATION  

50

 

 

7.0  

WIRING DIAGRAM  

51

 

 

8.0  

OPERATION (ELECTRONIC)  

52

 

 

9.0  

OPERATION (MILLIVOLT)  

53

 

 

10.0  

ADJUSTMENT  

54

 

10.1  

PILOT BURNER ADJUSTMENT   54 10.2  

VENTURI ADJUSTMENT  

54

 

 

10.3  

FLAME CHARACTERISTICS  

55

 

 

10.4  

OPTIONAL ANTI CONDENSATION SWITCH (MODELS CB30NTRE AND CB30PTRE ONLY)  

55

 

 

11.0  

MAINTENANCE  

56

 

11.1  

ANNUAL MAINTENANCE  

57 11.2  

DOOR GLASS REPLACEMENT   58

 

11.3 CARE OF GLASS  

58 

12.0 REPLACEMENTS   59

 

 

12.1  

OVERVIEW  

60

 

12.2  

ELECTRONIC VALVE TRAIN ASSEMBLY  

61 12.3  

MILLIVOLT VALVE TRAIN ASSEMBLY  

62

 

 

13.0  

ACCESSORIES  

63

 

14.0  

TROUBLESHOOTING (ELECTRONIC)  

64 15.0   TROUBLESHOOTING (MILLIVOLT)  66

 

 

16.0  

WARRANTY  

69

 

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

 

Summary of Contents for CB30NTR

Page 1: ...ier call the fi re department Installation and service must be performed by a qualifi ed installer service agency or the supplier This appliance may be installed in an aftermarket permanently located...

Page 2: ...1 HORIZONTAL AIR TERMINAL INSTALLATION 30 4 3 USING RIGID VENT COMPONENTS 30 4 3 2 VERTICAL AIR TERMINAL INSTALLATION 31 4 3 3 RESTRICTING VERTICAL VENTS 32 4 4 VERTICAL THROUGH EXISTING CHIMNEY 33 4...

Page 3: ...TION OVERVIEW Batteries must be disposed of according to the local laws and regulations Some batteries may be recycled and may be accepted for disposal at your local recycling center Check with your m...

Page 4: ...l hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces These screens and guards must be fastened to the fl oor Any safety screen guard or barrier removed...

Page 5: ...amaged the barrier shall be replaced with the manufacturer s barrier for this appliance Installation and repair should be done by a qualifi ed service person The appliance should be inspected before u...

Page 6: ...IANCE TO WARM TO ABOVE FREEZING PRIOR TO OPERATION THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to r...

Page 7: ...wers If an optional fan or blower is installed the junction box must be electrically connected and grounded in accordance with local codes use the current CSA C22 1 Canadian Electrical Code in Canada...

Page 8: ...L FOR USE WITH GLASS DOORS UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE AVEC CET CERTIFIED WITH THIS UNIT ONLY APPAREIL UTILISER AVEC LES PORTES VITREES HOMOLOGUEES WARNING THIS FIREPLACE USES AND R...

Page 9: ...HS AND COMPONENTS Use only Wolf Steel Simpson Dura Vent Selkirk Direct Temp American Metal Amerivent or Metal Fab venting components Minimum and maximum vent lengths for both horizontal and vertical i...

Page 10: ...itch roof terminal kit GD 110 8 12 to 12 12 roof terminal kit GD 111 fl at roof terminal kit GD 112 or periscope kit GD 201 for wall penetration below grade With fl exible venting in conjunction with...

Page 11: ...11 EN W415 1398 C 06 15 17 3 2 TYPICAL VENT INSTALLATION...

Page 12: ...12 EN W415 1398 C 06 15 17 See VENTING section...

Page 13: ...The maximum allowable vent length is 10 3 1m 3 3 2 CORNER TERMINATION The maximum vent length for a corner installation is 20 50 8cm of horizontal run in addition to the 45 offset In this case zero r...

Page 14: ...ss than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof This is a recommended distance For additional requirements check local codes 3 feet above if w...

Page 15: ...ntal run Horizontal run vertical rise to vertical rise to maximum of maximum of 24 75 35 feet 10 7m feet 7 5m 4 2 times the vertical rise equal to or greater than the horizontal run the horizontal run...

Page 16: ...to or greater than less than equal to or less than HT total of both horizontal vent lengths Hr and offsets Ho in feet HR combined horizontal vent lengths in feet HO offset factor 03 total degrees of...

Page 17: ...formulas apply Formula 1 HT VT Formula 2 HT VT 40 feet 12 2m Example V1 3 FT 0 9m V2 8 FT 2 4m VT V1 V2 3 FT 0 9m 8 FT 2 4m 11 FT 3 4m H1 2 5 FT 0 8m H2 2 FT 0 6m HR H1 H2 2 5 FT 0 8m 2 FT 0 6m 4 5 FT...

Page 18: ...18 EN W415 1398 C 06 15 17 Formula 1 HT VT 9 9 FT 3m 11 FT 3 4m Formula 2 HT VT 40 FT 12 2m 20 9 FT 6 4m 40 FT 12 2m Since both formulas are met this vent confi guration is acceptable...

Page 19: ...19 EN W415 1398 C 06 15 17 H V T T Simple venting configuration See graph to determine the required vertical rise VT for the required horizontal run HT only one 90 elbow 150 381...

Page 20: ...VT 4 2FT 1 3m x 6FT 1 8m 25 2FT 7 7m Formula 2 H T V T 24 75 FT 7 5m 16 7 FT 5 1m 24 75 FT 7 5m Since both formulas are met this vent configuration is acceptable Example V1 4 FT 1 2m V2 1 5 FT 0 5m V...

Page 21: ...met this vent configuration is acceptable 16 16 3 9 REAR EXIT HORIZONTAL TERMINATION HT VT Simple venting configuration See graph to determine the required vertical rise VT for the required only two...

Page 22: ...UN PLUS OFFSET IN FEET METERS HT The shaded area within the lines represents acceptable values for HT and HT For vent configurations requiring more than two 90 elbows the following formulas apply Form...

Page 23: ...T VT 14 95FT 4 6m 5 5FT 1 7m 20 45FT 6 2m Formula 1 HT 3 5VT 3 5VT 3 5FT 1 1m x 5 5FT 1 7m 19 25FT 5 9m 14 95 FT 4 6m 19 25 FT 5 9m Formula 2 H T V T 24 75 FT 7 5m 20 45 FT 6 2m 24 75 FT 7 5m Since bo...

Page 24: ...W415 1398 C 06 15 17 EN T R O T T Formula 1 HT 3 5VT Formula 2 T H V F o r v e n t c o n f i gurations requiring more than two 90 elbows top exit or one 90 elbow rear exit the following formulas appl...

Page 25: ...ormula is not met this vent configuration is unacceptable Formula 2 T T H1 1 FT 0 3m H2 1 FT 0 3m H3 10 75 FT 3 3m HR H1 H2 H3 1FT 0 3m 1FT 0 3m 10 75FT 3 3m 12 75FT 3 9m HO 03 three 90 elbows one 45...

Page 26: ...mbly and bend along perforation E From inside the firebox insert the 4 102mm flue collar through the back of the firebox Install the rear exit shield onto the 4 102mm flue collar see REAR EXIT SHIELD...

Page 27: ...d screws Refer to the illustration below C Reinstall the door and safety barrier assembly on the appliance refer to the SAFETY SCREEN DOOR REMOVAL INSTALLATION section of the manual for detailed instr...

Page 28: ...and set aside G Remove the inner cover plate and gasket by removing the four screws Reinstall the inner cover plate and gasket onto the back of the appliance H Take the outer cover with knockout intac...

Page 29: ...ICONE SEALANT W573 0002 NOT SUPPLIED OR BLACK HIGH TEMP MILL PAC W573 0007 NOT SUPPLIED WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR WHICH MUST BE SEALED USING MILL PAC IF USING PIPE CLAMPS...

Page 30: ...ect height for the air terminal location cut and frame a hole in the exterior wall as illustrated to accommodate the fi restop assembly Dry fi t the fi restop assembly before proceeding to ensure the...

Page 31: ...bob to line up the center of the UNDERSIDE OF FIRESTOP openings A vent pipe shield will prevent any materials such as JOIST insulation from fi lling up the 1 25mm air space around the pipe Nail heade...

Page 32: ...E2 as identifi ed by the stamp on the fl ex pipes 22 1C 4 2 1 HORIZONTAL AIR TERMINAL INSTALLATION A Stretch the inner fl ex pipe to the required length taking into account the additional length need...

Page 33: ...to the exterior wall and make weather tight by sealing with caulking not SCREWS HI TEMP supplied SEALANT D If more vent pipe needs to be used to reach the fi replace couple them together as illustrat...

Page 34: ...above the top of the fl ashing Slide the fl ashing underneath the SEALANT sides and upper edge of the shingles Ensure that the air terminal W572 0007 connector is properly centered within the fl ashi...

Page 35: ...TAIN CLEARANCES TO COMBUSTIBLES A Move the appliance into position Measure the vent length required between terminal and appliance taking into account the additional SCREWS 10x2 1OVERLAP 25 4mm length...

Page 36: ...nails from the shingles above and to the sides of the air terminal VENT connector Place the fl ashing over the air terminal connector and slide it PIPE underneath the sides and upper edge of the shing...

Page 37: ...e exhaust outlet may be restricted with a Wolf Steel approved restrictor kit This kit is not recommended for short vertical vent runs Depending on the model and or year of your appliance mounting hole...

Page 38: ...ED IN A NON COMBUSTIBLE CHIMNEY OR ENCLOSURE INSTALLATION IN A COMBUSTIBLE ENCLOSURE COULD RESULT IN A FIRE This appliance is designed to be attached to a 3 76 2mm co linear aluminum fl ex vent system...

Page 39: ...te securing kit For mobile home installations the appliance must be fastened in place It is recommended that the appliance be secured in all installations Always turn off the pilot and the fuel supply...

Page 40: ...ctor it is designed to accept a 3 8 9 5mm gas supply The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance Connect the gas supply in accordance to local co...

Page 41: ...FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE FURNACE AT 1382 F 750 C AND UL763 SHALL BE CONSIDERED NON COMBUSTIBLE MATERIALS MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HA...

Page 42: ...42 EN W415 1398 C 06 15 17 5 1 MINIMUM FRAMING DIMENSIONS...

Page 43: ...ppliance HORIZONTAL VENT SECTIONS A minimum of 1 25mm at the bottom and sides and 3 76mm at the top of the vent pipe on all horizontal runs to combustibles is required Use firestop spacer W010 1777 su...

Page 44: ...enclosure space around and above the appliance must be left unobstructed NOTE The vent shield is telescopic and must be adjusted to shield the full depth of combustible wall penetration See MINIMUM FR...

Page 45: ...T ENCLOSURE The appliance requires a minimum enclosure height of 41 5 8 1057mm For temperature requirements the enclosure space around and above the appliance must be left unobstructed NOTE The vent s...

Page 46: ...46 EN W415 1398 C 06 15 17 MAXIMUM REAR VENT CLEARANCES EXAMPLE 1...

Page 47: ...res a minimum enclosure height of 41 5 8 1057mm For temperature requirements the enclosure space around and above the appliance must be left unobstructed NOTE The vent shield is telescopic and must be...

Page 48: ...The appliance requires a minimum enclosure height of 41 5 8 1057mm For temperature requirements the enclosure space around and above the appliance must be left unobstructed NOTE The vent shield is tel...

Page 49: ...Non combustible facing material must not project more than 4 102mm from the face of the door all three sides If greater projections are desired increase the clearance to the sides and top by 2 51mm f...

Page 50: ...material can be used provided the minimum clearances to combustible materials are applied The minimum enclosure volume must be increased by no less than the volume of the recess This adjustment can be...

Page 51: ...MANTEL CLEARANCES section for more detailed mantel clearance information 5 6 MINIMUM MANTEL CLEARANCES 7 3 1 C o m b u s tible mantel clearance can vary according to the mantel depth Use the graph to...

Page 52: ...INISHING THE FRONT OF THE APPLIANCE IT MUST BE FINISHED WITH ANY NONCOMBUSTIBLE MATERIAL SUCH AS BRICK MARBLE GRANITE ETC DO NOT STRIKE SLAM OR SCRATCH GLASS DO NOT OPERATE APPLIANCE WITH GLASS REMOVE...

Page 53: ...CARE 75 1A A barrier designed to reduce the risk of burns from the hot viewing glass is provided for the appliance and shall be installed Before the glass door can be removed the safety screen must be...

Page 54: ...Ensure safety screen is installed correctly 6 2 FRONT HOOD INSTALLATION NOTE This hood MUST be installed if it has not already been factory installed A Safety door and screen must be removed B Remove...

Page 55: ...55 EN W415 1398 C 06 15 17 D ein stall the pre vio usly rem ove d sec urin g scr ews SIDE VIEW X5...

Page 56: ...USE ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE DO NOT MODIFY THE PROPER LOG POSIT...

Page 57: ...upplied in the manual baggie C Locate the red and black wires from the control module to connect to the battery holder as shown below D Connect the red wire from the control module to the red wire of...

Page 58: ...from the holder The system will drain the batteries if they are left in the battery holder 7 0 WIRING DIAGRAM WARNING DO NOT WIRE 110 VOLTS TO THE VALVE OR WALL SWITCH This appliance comes equipped w...

Page 59: ...R LOSS OF LIFE ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED Ensure that a continuous gas fl ow is at the burner before insta...

Page 60: ...instructions Do not touch any electric switch do not use If you cannot reach your gas supplier any phone in your building call the fi re department GAS KNOB LIGHTING INSTRUCTIONS A Stop Read the abov...

Page 61: ...appliance Immediately call your gas supplier from a Open windows neighbor s phone Follow the gas Do not try to light any appliance supplier s instructions Do not touch any electric switch do not use...

Page 62: ...ed If overspray or painting of the pilot assembly has occurred remove the paint from the pilot 54 2A assembly or replace Fine emery cloth or a synthetic scrub pad such as Pressure Natural Gas inches N...

Page 63: ...tion to change from an electronic intermittent pilot ignition IPI to a standing pilot for cold climates The anti condensation control standing pilot is located in the center of the control panel Using...

Page 64: ...ure to properly position the media may cause carbon which can be distributed inside of fi rebox and on exterior surfaces surrounding vent termination F Check to see that the main burner ignites comple...

Page 65: ...nnections up and downstream from the gas valve including the pilot tube connections 37 1E 11 2 DOOR GLASS REPLACEMENT WARNING DO NOT USE SUBSTITUTE MATERIALS GLASS MAY BE HOT DO NOT TOUCH GLASS UNTIL...

Page 66: ...s can be ordered through your Authorized dealer distributor FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM When ordering replacement parts alwa...

Page 67: ...9 W135 0577 W485 0042 W135 0576 W135 0579 W135 0575 PART NUMBER SHOULDER SCREWS X4 DOOR LATCHES X4 4 EXHAUST FLUE PIPE ASSY GASKET FLUE PIPE ASSY RIGHT SIDE LOG GL 694 LOG LOCATING PIN X4 LEFT SIDE LO...

Page 68: ...62 0009 W667 0018 W010 3244 W385 2010 W385 0430 W010 3246 SER W565 0266 PART NUMBER LEFT CROSSOVER LOG GL 694 FRONT BAFFLE HOOD TOP FINISHING TRIM DOOR GASKET GASKET TAPE X4 DOOR ASSEMBLY NAPOLEON LOG...

Page 69: ...0063 W725 0062 W290 0029 W245 0025 W240 0013 W720 0062 W455 0068 PART NUMBER WIRE ASSEMBLY PILOT ASSEMBLY P PILOT ASSEMBLY NG 886 PROFLAME VALVE P 886 PROFLAME VALVE NG PILOT GASKET THERMOSENSOR IGNIT...

Page 70: ...072 W432 0046 W290 0248 W456 0057 W456 0049 W100 0162 PART NUMBER PILOT ORIFICE 62 NG PILOT HOOD TRANSFORMER BATTERY BACK UP WIRE HARNESS CONTROL MODULE MANIFOLD FLEX PIPE VALVE TRAIN GASKET BURNER OR...

Page 71: ...39 38 REF NO W750 0112 W010 0799 W010 0798 W680 0005 W680 0004 W010 0800 W010 0801 W725 0043 W725 0025 W357 0001 PART NUMBER WIRE ASSEMBLY PILOT ASSEMBLY P PILOT ASSEMBLY NG THERMOCOUPLE THERMOPILE PI...

Page 72: ...0162 PART NUMBER PILOT GASKET IGNITOR w WIRE PILOT TUBE w FITTINGS PILOT ORIFICE 35 P PILOT ORIFICE 62 NG PILOT HOOD MANIFOLD FLEX PIPE VALVE TRAIN GASKET BURNER ORIFICE 57 P BURNER ORIFICE 49 NG BUR...

Page 73: ...A 04 28 16 55 54 53 52 51 REF NO W715 0191 W690 0002 KB 35 W062 0051 W475 1421 PART NUMBER ANTI CONDENSATION SWITCH ACS THERMODISC VARIABLE SPEED SWITCH BLOWER AUB REAR PORCELAIN PANEL PRPB30 DESCRIPT...

Page 74: ...ot burner Wiring Verify the wire for the sensor and the wire for the ignitor are connected to the correct terminals not reversed on the module NOTE Sensor has 3 16 4 8mm connection and ignitor has 1 8...

Page 75: ...F switch Module is not grounded Verify the valve and pilot assemblies are properly grounded to the metal chassis of the appliance or log set Pilot sparks but will not light Gas supply Verify that the...

Page 76: ...tinuity with ms set at the lowest range nsure good tight connections Verify talled exactly as specifi ed harness and verify the harness is the module Verify that all wires are ght order See WIRING DIA...

Page 77: ...nough Turn up the pilot fl ame Thermocouple shorting faulty Loosen and tighten thermocouple Clean thermocouple and valve connection Replace thermocouple Replace valve Faulty valve Replace Pilot burnin...

Page 78: ...burner PILOT BURNER THERMOPILE THERMOCOUPLE Out of propane gas Spark gap is incorrect No gas at the pilot burner Flames are very aggressive Door is ajar Ensure the mechanical means of securing the doo...

Page 79: ...Check the pilot orifi ce for blockage Replace the valve Call the gas distributor Check pressure readings Inlet pressure can be checked by turning screw A counterclockwise 2 or 3 turns and then placin...

Page 80: ...glass may e permanently marked exhaust bracket gasket seal door seal and relief fl ap seal or chimney blockage hat chimney is installed to building code s in negative pressure increase fresh air supp...

Page 81: ...not cover any scratches dents corrosion or discoloring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers In t...

Page 82: ...ing warranty service from a dealer Labour travel diagnostic tests shipping and other related charges are not covered by this warranty ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR...

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