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Contex CHAMELEON 25, Technical & Service Manual

The Contex CHAMELEON 25 is a versatile scanner that offers exceptional performance. To fully utilize its features and functionalities, make sure to download the Technical & Service Manual from our website, absolutely free. This comprehensive manual will guide you through setup, troubleshooting, and maintenance, ensuring optimum product performance.

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SOG/PLS/013  060328 

 

 

8

Description Part 

Number 

CRYSTAL HS 42 

CHROMA HS 42 

CRYSTAL XL42 

CHROMA XL 42 

CHAMELEON  Sx 25 

COUGAR Sx 25 

MAGNUM XL 54 

PREMIER Tx 36 

CHAMELEON Tx 36 

COUGAR Tx 36 

CRYSTAL Tx 40 

CHROMA Tx 40 

CHAMELEON PREMIER 36 

CHAMELEON 36 

CHAMELEON 25 

COUGAR 36 

COUGAR 25 

Recommended S

p

are Part 

Drive Belt for Feed-Rollers, HTD 564-3M 

6363E223R01 

x x x x x x x x x x x

Drive Belt for Feed-Rollers, HTD 552-3M, 

6763D209R01

x x x x               

 

see note on p. 3 

 

             

Drive Belt for Feed-Rollers, STS-552-S3M-06 

6763D213R01 x x x x x x               

Feed Roller Pulley 

6763D212R01 x x x x x x               

 see note on p. 3 

 

             

Intermediate Belt Wheel (toothed) 

6763D103R01

x x x x  x  x  x  x  x  x  x  x x x x

see note on p. 3 

 

             

Intermediate Belt Wheel (toothed) 

6763D108R01 x x x x x x               

Intermediate Belt Wheel (smooth) 

6763D102R01

x x x x x x x x x x x

Drive Belt Tightener 

6763D101R01

x x x x x x x x x x x

Drive Belt Tightener 

6763D105R01 x x x x x x               

Extension Spring 

6775A252R01  x x x x x x               

Motor Pulley 

6763D202R01

x x x x  x  x  x  x  x  x  x  x x x x

see note on p. 3 

 

             

Motor Pulley 

6763D210R01 x x x x x x               

Vibration Grommet for Feed Motor 

6763D201R01 x x x x x x  x  x  x  x  x  x  x  x x x x

Mounting Screw for for 6763D201 

6763D204R01 x x x x x x  x  x  x  x  x  x  x  x x x x

Shield over Entry Feed Roller Shaft, 40" 

6702D704R01

  x  x  x  x  x  x  x

x

Shield over Entry Feed Roller Shaft; 25" 

6702D109R01

x x               

x

x

Shield over Entry Feed Roller Shaft, 54" 

6702D112R01

x             

Shield over Entry Feed Roller Shaft, 42" 

6702D120R01 x x x x

             

Shield over Exit Feed Roller Shaft, 40" 

6702D805R01

  x  x  x  x  x  x  x

x

Shield over Exit Feed Roller Shaft, 25" 

6702D232R01

x x               

x

x

Shield over Exit Feed Roller Shaft, 54" 

6702D244R01

x             

Shield over Exit Feed Roller Shaft, 42" 

6702D268R01 x x x x

             

Fixing Screws for Roller Shields  

6702A212R01  x x x x x x  x  x  x  x  x  x  x  x x x x

Glass Plate, 40", packed 

6729D105R01

  x x x x x x x

x

x

Glass 

Plate, 

25", 

packed 

6729D127R01

x x         x

x x

Glass 

Plate, 

54", 

packed 

6729D172R01

x       

x

Glass Plate, 42", packed 

6729D187R01 x x x x

             

x

Bearings for Glass Plate (packed, 10 pcs.) 

6729A305R01 

x x    x x x x x x x x x x

Bearings for Glass Plate (packed, 10 pcs.) 

6729D359R01 x x x x

x             

Mounting Screws for Glass Plate (packed, 10 pcs.) 

6729A332R01 

x x x x x x x x x x x x x

Magnetic Tape on glass plate (1300 x 8 mm) 

6729A304R01  x x x x x x  x  x  x  x  x  x  x  x x x x

Magnetic Tape on chassis (1300 x 10 mm) 

6729A327R01  x x x x x x  x  x  x  x  x  x  x  x x x x

Contact Pad for Glass Plate 

6729A322R01  x x x x x x  x  x  x  x  x  x  x  x x x x

Magnetic Paper Guides, packed 

6799A121R01  x x x x x x  x  x  x  x  x  x  x  x x x x

8. Optical 

System 

 

             

Mirror Chassis, 40" (2 Cam) 

6773D102R01

  x  x  x      x  x

x

Mirror 

Chassis, 

25" 

(1 

Cam) 

6775D106R01

x x         x

x

Mirror Chassis, 40" (3 Cam) 

6773D104R01

        x  x   

Mirror Chassis, 42" (3 Cam) 

6773D125R01 x x x x

             

Mirror 

Chassis, 

54" 

(4 

Cam) 

6773D123R01

x       

Lens Adapter for 6775D108/125 

6775D223R01

  x  x  x      x  x x x x

Focus 

Lock 

Ring 

for 

6775D108 

6775D224R01

       x x x x

Lens Adapter for 6775D115 

6775D234R01

x        x  x   

Lens 

with 

filter, 

Ace 

FF60 

6775D108R01

x x       x 

x x x x

Lens with filter, Ace FF61B 

6775D115R01 x x x x

x        x  x   

Lens with filter, Ace FF84AB 

6775D125R01

  x  x  x       

Stitching Wire, dia. = 0.3 mm   (black) 

6375E801R01  x x x x

x  x  x  x  x  x  x  x

x

x

Leaf Spring for Stitching Wire 

6729A205R01  x x x x

x  x  x  x  x  x  x  x

x

Summary of Contents for CHAMELEON 25

Page 1: ...5 and COUGAR 36 CHAMELEON 25 and CHAMELEON 36 CHAMELEON PREMIER 36 CHROMA Tx 40 and CRYSTAL Tx 40 COUGAR Tx 36 CHAMELEON Tx 36 and PREMIER Tx COUGAR Sx 25 and CHAMELEON Sx 25 CHROMA XL 42 and CRYSTAL XL 42 MAGNUM XL 54 FSG TSM 001 2 4 Part Number 6799D129 ...

Page 2: ...x 36 CHAMELEON Tx 36 and PREMIER Tx 36 4 Addendum to FSG MTM 001 CHROMA XL 42 CRYSTAL XL 42 COUGAR Sx 25 CAMELEON Sx 2 5 6 7 8 9 SPARE PARTS AND SERVICE ACCESSORIES COUGAR 25 COUGAR 36 CHAMELEON 25 CHAMELEON 36 CHAMELEON PREMIER 36 CHROMA Tx 40 CRYSTAL Tx 40 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 MAGNUM XL 54 COUGAR Sx 25 CHAMELEON Sx 25 CHROMA XL 42 CRYSTAL XL 42 10 TECHNICAL SERVICE BULLETIN...

Page 3: ... 2 1 030507 BN LM All COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 added 2 2 031031 BN LM All MAGNUM XL 54 added 2 2a 040107 LM p 4 List of Documents updated FSG MTM 001 rev 2 0 to 2 0a FSG TSB 001 Added 2 2b 040427 LM p 4 List of Documents updated FSG MTM 001 rev 2 0a to 2 0b FSG TSB 002 Added 2 3 040706 LM FSG MTM 002 Added Addendum with Sx 25 and XL 42 SOG PLS 013 New spare part list Sx 25 and XL...

Page 4: ... 001 CHROMA XL 42 CRYSTAL XL 42 COUGAR Sx 25 CAMELEON Sx 2 SOG PLS 013 1 8 Spare Part and Service Accessories COUGAR 25 COUGAR 36 CHAMELEON 25 CHAMELEON 36 CHAMELEON PREMIER 36 CHROMA Tx 40 CRYSTAL Tx 40 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 MAGNUM XL 54 COUGAR Sx 25 CHAMELEON Sx 25 FSG TSB 001 1 0 Camera Alignment Camera Motor Drive Belt FSG TSB 002 1 0 Lamp Driver Adjustment FSG TSB 003 1 0...

Page 5: ...RIBUTION Tegningsarkiv Svendborg 1 PT Svendborg 1 DD 1 ISSUE REVISION 2 3 DATE 2006 05 11 This document is the property of Contex A S The data contained herein in whole or in part may not be duplicated used or disclosed outside the Recipient for any purpose other than to conduct technical evaluation This restriction does not limit the Recipients right to use information contained in the data if it...

Page 6: ... 2 2a 040107 LM p 31 1st line TP4 TP5 to TP7 and P1 P2 to P2 p 33 Fig 3 3 Voltages for TP3 4 5 added 2 2b 040427 LM p 29 Fig 3 1 CN2 pin2 12V til 12V p 30 32 Lamp Driver adjustment changed 2 3 060511 LM All Fig 3 2 LME J10 pin 5 Tolerances corrected 3 4 3 Added that LED3 might be off when lamp has been replaced Fig 3 4 CBE C32 right Tolerances corrected Fig 3 14 SKD SW1 and SW8 interchanged 3 16 A...

Page 7: ...AMP AND MOTOR DRIVER BOARD LME 30 3 4 1 DC Voltages 30 3 4 2 Lamp Driver Adjustment 30 3 4 3 Signal LEDs on the LME Board 31 3 4 4 Stepper Motor Reference Voltages 31 3 4 5 Functional Test 31 3 4 6 Fuses 32 3 4 7 Markings 32 3 4 8 Jumper Settings 32 3 4 9 Hints 32 3 5 CHECK AND ADJUSTMENT OF CAMERA BOARD CBE NON TX AND XL MODELS 35 3 5 1 DC Voltages 35 3 5 2 Adjustments 35 3 5 3 Functional Test 35...

Page 8: ... Test 64 3 13 2 Markings 64 3 14 CHECK OF ATAC MOTOR DRIVER BOARD MDA 66 3 14 1 DC Voltages 66 3 14 2 Adjustments 66 3 14 3 Functional Test 66 3 14 4 Markings 66 3 14 5 Jumper Settings 66 3 14 6 Hints 66 3 15 CHECK AND ADJUSTMENT OF ORIGINAL GUIDE SENSORS ATAC 69 3 15 1 Adjustment of Roller Sensor 69 3 15 2 Adjustment of Top Position Sensor 69 3 15 3 Check of ATAC Position Sensors 70 3 16 ADJUSTME...

Page 9: ...VER 156 8 4 BOTTOM PLATE 156 8 5 TOP PROFILE LID 157 8 6 ORIGINAL GUIDE PLATE WITH ATAC 157 8 7 GLASS PLATE 157 8 8 ENTRY ROLLER SHIELD 157 8 9 EXIT ROLLER SHIELD 158 8 10 MIRROR CHASSIS 159 8 11 REFLECTOR ASSEMBLY 159 9 Replacement of Parts 161 9 1 FEED ROLLER SHAFT 161 9 2 ORIGINAL SENSOR ACTUATORS 162 9 3 STITCHING WIRE 162 9 4 FLUORESCENT LAMP 162 9 5 STEPPER MOTOR 163 9 6 CAMERA MOTOR 163 9 7...

Page 10: ...Y Axis Scaling 174 10 1 11 Test 13 Switch Scanner to Test Mode 174 10 1 12 Test 20 Noise Test 174 10 1 13 Test 21 SCANdump 177 10 1 14 Test 27 Camera Adjustment Wizard 177 10 1 15 Test 28 Original Guide Sensor Test 177 10 1 16 Test 30 Calibrate ATAC 177 11 Wiring Diagrams 178 12 Special Service Tools 193 ...

Page 11: ...8 Fig 3 24 Adjustment of Roller Sensor 72 Fig 3 25 Adjustment of Top Position Sensor 73 Fig 3 26 Elevation Motor and Spindle 74 Fig 3 27 Adjustment Tool for Roller Sensor 75 Fig 3 28 Adjustment Tool for Top Position Sensors 75 Fig 3 29 Adjustment of Original Sensors 77 Fig 4 1 Focus Lock Mechanism 82 Fig 4 2 CCD Camera Side View 83 Fig 4 3 CCD Camera Top View 84 Fig 4 4 Relations between Optical A...

Page 12: ...ig 4 41 MAGNUM XL 54 CCD Centering and Vertical Positioning D 119 Fig 4 42 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 CCD Centering and Vertical Positioning A 120 Fig 4 43 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 CCD Centering and Vertical Positioning B 120 Fig 4 44 CCD Camera Overview Adjustments 121 Fig 4 45 Optical Adjustment Pattern 25 122 Fig 4 46 Optical Adjustment Pattern 2 Cam 36 123 Fig...

Page 13: ... CHROMA Tx 40 CRYSTAL Tx 40 Primary Wiring 187 Fig 11 10 CHROMA Tx 40 CRYSTAL Tx 40 Secondary Wiring 188 Fig 11 11 MAGNUM XL 54 Primary Wiring 189 Fig 11 12 MAGNUM XL 54 Secondary Wiring 190 Fig 11 13 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 Primary Wiring 191 Fig 11 14 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 Secondary Wiring 192 ...

Page 14: ...S GM67D PREMIER Tx 36 PREMIER Tx 36 PLUS Chapter 2 contains a general technical description based on block diagrams Chapter 3 describes Electrical Check and Adjustments including jumper and switch settings Chapter 4 contains a general description of the Optical System and the CCD Camera Adjustments Chapter 5 describes Stitching and Vertical Alignment Chapter 6 describes General Maintenance Chapter...

Page 15: ...D GC67D Trade name COUGAR 25 COUGAR 25 PLUS CHAMELEON 25 CHAMELEON 25 PLUS No of cameras 1 1 1 1 Chassis 25 inches 25 inches 25 inches 25 inches Scan width 25 inches 25 inches 25 inches 25 inches Computer interface USB SCSI IMBA USB SCSI IMBA USB IMBB USB IMBB Scan mode Color Monochrome Color Monochrome Monochrome Color Monochrome Optical resolution 424 dpi 424 dpi 424 dpi 424 dpi SmartCard BASIC ...

Page 16: ...o modes to the user 2 2 COUGAR 36 CHAMELEON 36 and CHAMELEON PREMIER 36 The Block Diagrams are shown in Fig 2 3 COUGAR 36 Block Diagram page 20 Fig 2 4 CHAMELEON 36 and CHAMELEON PREMIER 36 Block Diagram page 21 2 2 1 COUGAR 36 and CHAMELEON 36 The COUGAR 36 and CHAMELEON 36 scanner range consists of Model GB67D GD67D Trade name COUGAR 36 COUGAR 36 PLUS CHAMELEON 36 CHAMELEON 36 PLUS No of cameras...

Page 17: ...resents a choice between the two modes to the user In order to stitch bring together the scanlines from adjacent cameras the fields of vision of the CCD Cameras overlap slightly and a thin black wire placed within the overlapped fields of vision marks the virtual end respectively start of adjacent scanlines The scanlines from the individual cameras are mechanically aligned by means of a small elec...

Page 18: ...basic level of functionality CRYSTAL Tx 40 PLUS enhanced level of functionality The basic versions of the scanners CHROMA Tx 40 and CRYSTAL Tx 40 may be field upgraded to the enhanced versions CHROMA Tx 40 PLUS and CRYSTAL Tx 40 PLUS by replacing the BASIC Smart Card with a PLUS Smart Card The scan area is illuminated by one white fluorescent lamp The light output from the lamp is stabilized by fe...

Page 19: ...scanning speed scanning modes etc Model GH67D IEEE 1394 and SCSI interface Trade names MAGNUM XL 54 basic level of functionality MAGNUM XL 54 PLUS enhanced level of functionality The basic version of the scanner MAGNUM XL 54 may be field upgraded to the enhanced version MAGNUM XL 54 PLUS by replacing the BASIC Smart Card with a PLUS Smart Card The Automatic Thickness Adjustment Control ATAC automa...

Page 20: ... COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 No of cameras 2 2 2 Chassis 40 inches 40 inches 40 inches Scan width 36 inches 36 inches 36 inches Scanner Controller SUCB SUCC SUCG Computer interface IEEE 1394 SCSI IMDA IEEE 1394 SCSI IMDA IEEE 1394 SCSI IMDA Scan mode Color Monochrome Color Monochrome Monochrome Optical resolution 400 dpi 400 dpi 400 dpi Each of the three models GK67D GL67D and GM67D...

Page 21: ...ard CBF and the Controller Board SUC The computer Interface Module IMD contains IEEE 1394 Controller FireWire SCSI Controller for IEEE 1394 interface respectively SCSI interface In order to stitch bring together the scanlines from adjacent cameras the fields of vision of the CCD Cameras overlap slightly and a thin black wire placed within the overlapped fields of vision marks the virtual end respe...

Page 22: ...S POWER SUPPLY SWITCH MODE FAN OSBC OIBA OIBA SENSORS ORIGINAL LAMP AND MOTOR DRIVER BOARD LMEA SCR OPERATOR PANEL SKD THICKNESS SENSOR REFLECTOR FLUORESCENT LAMP SMART CARD RFI SCSI ID SWITCH CAMERA A MIRRORS CBEA THICKNESS SENSOR INTERFACE BOARD PRIMARY SECONDARY NTC FAN SCANLINE IMBA ...

Page 23: ...MPS POWER SUPPLY SWITCH MODE FAN OSBC OIBA OIBA SENSORS ORIGINAL LAMP AND MOTOR DRIVER BOARD LMEA SCR OPERATOR PANEL SKD THICKNESS SENSOR REFLECTOR FLUORESCENT LAMP SMART CARD RFI SCSI ID SWITCH CAMERA A MIRRORS CBEA THICKNESS SENSOR INTERFACE BOARD PRIMARY SECONDARY NTC FAN SCANLINE IMBB ...

Page 24: ... MODE FAN OSBC OIBA OIBA SENSORS ORIGINAL LAMP AND MOTOR DRIVER BOARD LMEA SCR OPERATOR PANEL SKD THICKNESS SENSOR REFLECTOR FLUORESCENT LAMP SMART CARD RFI SCSI ID SWITCH CBEA CAMERA B MIRRORS CBEA CAMERA A THICKNESS SENSOR INTERFACE BOARD PRIMARY SECONDARY NTC FAN CAMERA MOTOR SCANLINE IMBA STITCHING WIRE ...

Page 25: ... FAN OSBC OIBA OIBA SENSORS ORIGINAL LAMP AND MOTOR DRIVER BOARD LMEA SCR OPERATOR PANEL SKD THICKNESS SENSOR REFLECTOR FLUORESCENT LAMP SMART CARD RFI SCSI ID SWITCH CBEA CAMERA B MIRRORS CBEA CAMERA A THICKNESS SENSOR INTERFACE BOARD PRIMARY SECONDARY NTC FAN CAMERA MOTOR SCANLINE IMBB STITCHING WIRE CHAMELEON 36 SUCA CHAMELEON PREMIER 36 SUCD ...

Page 26: ... OSBC OIBA OIBA SENSORS ORIGINAL LAMP AND MOTOR DRIVER BOARD LMEA SCR OPERATOR PANEL SKD THICKNESS SENSOR REFLECTOR FLUORESCENT LAMP SMART CARD RFI SCSI ID SWITCH CAMERA B MIRRORS CBFA THICKNESS SENSOR INTERFACE BOARD PRIMARY SECONDARY NTC FAN SCANLINE IMDA STITCHING WIRE GEAR MOTOR CAMERA C CBFA CAMERA MOTOR CAMERA A CBFA STITCHING WIRE ...

Page 27: ...ARD LMEA SCR OPERATOR PANEL SKD REFLECTOR FLUORESCENT LAMP SMART CARD RFI SCSI ID SWITCH CAMERA B MIRRORS CBFA INTERFACE BOARD PRIMARY SECONDARY NTC FAN SCANLINE IMDA GEAR MOTOR CAMERA D CBFA GEAR MOTOR CAMERA A CBFA STITCHING WIRES GEAR MOTOR CAMERA C CBFA MDAB ROLLER SENSOR DOWN POSITION SENSOR TOP POSITION SENSOR ELEVATION MOTOR ORIGINAL GUIDE PLATE with ATAC TACHO SENSOR ...

Page 28: ...POWER SUPPLY SWITCH MODE FAN OSBC OIBA OIBA SENSORS ORIGINAL LAMP AND MOTOR DRIVER BOARD LMEA SCR OPERATOR PANEL SKD THICKNESS SENSOR REFLECTOR FLUORESCENTLAMP SMART CARD RFI SCSI ID SWITCH CBFA CAMERA B MIRRORS CBFA CAMERA A THICKNESS SENSOR PRIMARY SECONDARY NTC FAN CAMERA MOTOR SCANLINE IMDA STITCHING WIRE INTERFACE BOARD ...

Page 29: ...king of all newer printed circuit boards may be exemplified by the marking of the SUC Board SUCA02 which designates SUC Board variant A revision 2 The marking code of the older OIBA and OSBC Boards are a little different for example OIBA 1 0 which designates OIB Board variant A revision 1 0 The revision number is updated only if the functionality of the board has been changed Updated boards will a...

Page 30: ...ing it OFF setting SW7 on the SCSI ID Switch to ON see page 61 and turn the scanner back ON The scanner will now be in Boot Mode and new firmware can be downloaded as described above When the new firmware has been successfully downloaded turn the scanner OFF set SW7 back to OFF and turn the scanner ON for normal operation 3 2 1 Erase and Restore Parameter Blocks The following two options may be fo...

Page 31: ... CN2 pin 1 V4 24 V 1 V 3 3 3 Adjustments CAUTION The output voltages of the SMPS are all factory set and should normally not be adjusted The 5V output voltage should be no more than 5 3 V measured between GND and CN2 pin 3 4 5 5V on the SMPS and no less than 5 1 V measured between GND and C46 bottom on the CBE Board respectively C918 bottom on the CBF Board If the voltage is not within these limit...

Page 32: ...ards 5 3 V is used as supply for LME CBE CBF SUC IMB IMD Boards and MDA Board 12 V is used as supply for the LME and CBE CBF Board for the Camera Motor on the Camera Board and for the fan and via the MDA Board for the Elevation Motor ATAC 24 V is used on the LME Board for the Stepper Motor driver ...

Page 33: ... AC L AC N CN3 pin 6 8 3 3V 0 1 CN3 pin 1 5 GND CN2 pin 2 12V 0 5 CN2 pin 1 24V 1 Fuse see 3 3 4 CN1 CN2 CN3 SVR2 SVR1 Mains Input Connector SVR2 3 3V Adjust SVR1 see 3 3 3 5 3V Adjust CN2 pin 3 5 5 3V 0 0 1 3 3V 3 3V 3 3V G G G G G 5V 5V 5V V3 V4 ...

Page 34: ... specification for the lamp driver adjustment has been changed This change applies to all scanner models covered by this TSM The former specification where the voltage on TP7 from time to time was readjusted to a certain level gradually lowered the light level in the scanner This is because the voltage on TP7 increases with lamp aging to compensate for drop in lamp efficiency Or in other words the...

Page 35: ...ing In this case connect a voltmeter between TP7 and GND and adjust to 300mV Note that the voltage will change slightly after adjustment but this is normal and does not call for continued re adjustments 3 4 3 Signal LEDs on the LME Board The two indicators LED3 and LED4 which are found on newer versions of the LME Board indicate the status of the stabilization circuit of the Lamp Driver The two LE...

Page 36: ...MEAdd CRYSTAL Tx 40 LMEAdd MAGNUM XL 54 LMEAdd COUGAR Tx 36 LMEAdd CHAMELEON Tx 36 LMEAdd PREMIER Tx 36 LMEAdd where dd board revision number 3 4 8 Jumper Settings Jumper SR1 pos A 3 4 9 Hints Jumper on SR1 pos A Lamp controlled by SUC pos B Lamp constant ON No jumper Lamp constant OFF Control signals on J11 pin 2 Lamp ON OFF LOW ON pin 8 Feed Motor Step Pulse pin 11 Feed Motor Direction LOW FORWA...

Page 37: ...MTM 001 060511 33 Fig 3 2 LME Component Layout LED4 LED3 5V 0 5V TP9 TP12 TP13 24V 1V J10 6 12V 1 0V J10 5 See text for adjustment procedure GND P3 P4 P2 TP7 TP5 TP4 TP3 5 3V 0 0 2V J10 4 200V 20V 20V 200V ...

Page 38: ...OR STEPPER J12 9 10 12 13 14 5 1 6 11 8 3 4 7 2 LAMPON CTRL 2 0 DIR STEP I1 I2 I0 4 3 2 1 POWER TO SUC SMPS MOTOR STEPPER 200V 200V NEUTRAL TP3 TP4 MAINS VOLTAGE AREA SENSOR J5 1 2 TP7 CONTROL LAMP TR2 P2 8 4 J4 5 1 LAMP TP5 LEVEL 15 REF V 5V J10 6 5 4 3 2 1 5V 24V CIRCUIT INLET 200V 200V DRIVER LAMP SAFETY GROUND 12V CONVERTER 12V TO 5V 5V 1 3 4 2 J7 SENSOR FAN NTC CONTROLLER FAN 12V LED3 LED4 ...

Page 39: ...in and offset of the CBE Board are adjusted automatically by running Scanner Maintenance 3 5 3 Functional Test SCANtest 6 Test 7 Complete Hardware Test 3 5 4 Markings COUGAR 25 CBEAdd COUGAR 36 CBEAdd CHAMELEON 25 CBEAdd CHAMELEON 36 CBEAdd CHAMELEON PREMIER 36 CBEAdd where dd board revision number 3 5 5 Jumper Settings No jumpers 3 5 6 Hints 3 3 V 5 3 V and 12 V is supplied from the SMPS via the ...

Page 40: ... Board do CCD Centering Section 4 2 6 page 109 Vertical Positioning Section 4 2 7 page 110 Check Scan Width if it is within the limits given in Section 4 2 5 page 99 Focus will also be OK and no further adjustments are required Run Scanner Maintenance Section 6 1 7 page 142 These adjustments can be made without loosening the Camera Fixing Screws and without loosening the Focus Lock Ring Lock Screw...

Page 41: ...FSG MTM 001 060511 37 3 3V 0 1V C32 right 12V 1 0V C14 bottom 4 85V 0 1 0 2 C125 top 5 3V 0 0 2V C46 bottom GND Camera Motor Output Fig 3 4 CBE Component Layout ...

Page 42: ...canner Controller SAMP LING SAMP LING BUF FER PIXELS 10680x3 ILX550K CCD CDS CORR CORR GAIN SET OFF MUX ADC GAIN SET OFF ADC MUX CLOCK SIGNALS EVEN PIXELS CTRL SIGNALS LP CTRL SIGNALS RAM AMP LP ODD PIXELS FPGA 5 3V CLOCK MULTI PLIER 10 MHz RAM LINE IMAGE DATA REG POWER SUPPLY J1 DAC DIFF AMP J5 MOTOR CONTROLLER ...

Page 43: ...V From On Board Regulators C905 top 2 5 V 0 1 V From On Board Regulators Q102 bottom 11 6 V 0 6 V From On Board Regulators 3 6 2 Adjustments The gain and offset of the CBF Board are adjusted automatically by running Scanner Maintenance 3 6 3 Functional Test SCANtest 6 Test 7 Complete Hardware Test 3 6 4 Markings CHROMA Tx 40 CBFAdd CRYSTAL Tx 40 CBFAdd MAGNUM XL 54 CBFAdd COUGAR Tx 36 CBFAdd CHAME...

Page 44: ...troller IC on the CBF Board The supply voltage for the motor is 12 V After replacement of CBF Board do CCD Centering Section 4 2 6 page 109 Vertical Positioning Section 4 2 7 page 110 Check Scan Width if it is within the limits given in Section 4 2 5 page 99 Focus will also be OK and no further adjustments are required Run Scanner Maintenance Section 6 1 7 page 142 These adjustments can be made wi...

Page 45: ...F Component Layout 12V 1 0V IC1101 pin19 Camera Motor Output GND J901 pin1 3 5 7 9 2 5V 0 1V C905 top 5 0V 0 2V C913 bottom 5 0V 0 2V C917 left 5 3V 0 0 2V C918 bottom 5 0V 0 2V C921 bottom 3 3V 0 1V C901 bottom 11 6V 0 6V Q102 bottom ...

Page 46: ...anner Controller BUF FER SET OFF GAIN CDS CLOCK CTRL SIGNALS RAM AMP FPGA CLOCK MULTI PLIER 20 MHz IMAGE DATA POWER SUPPLY J1 DAC DIFF AMP J5 MOTOR CONTROLLER B BW EVEN G BW ODD R ADC LINE RAM CTRL CTRL CCD TCD 2704D 7500 x 4 3 3V 5 3V 12V 2 5V 5 0V 11 6V VOL TAGE REG CLOCK MULT PLL ...

Page 47: ...ments No adjustments 3 7 3 Functional Test SCANtest 6 Test 1 Scanner Information Test 7 Complete Hardware Test 3 7 4 Markings Note SUC variant depends on scanner model COUGAR 25 SUCAdd COUGAR 36 SUCAdd CHAMELEON 25 SUCAdd CHAMELEON 36 SUCAdd CHAMELEON PREMIER 36 SUCDdd CHROMA Tx 40 SUCBdd CRYSTAL Tx 40 SUCCdd MAGNUM XL 54 SUCHdd COUGAR Tx 36 SUCBdd CHAMELEON Tx 36 SUCCdd PREMIER Tx 36 SUCGdd where...

Page 48: ...ed for general troubleshooting 3 7 8 Hints After replacement of SUC Board As all scanner parameters are stored in the Flash Memory on the SUC Board the following steps should be carried out after replacement of the SUC Board Download Firmware Run Scanner Maintenance Enter Serial Number of scanner into Flash Memory SCANtest 6 Test 1 The serial number of the scanner is found on the marking label on ...

Page 49: ...FSG MTM 001 060511 45 Fig 3 8 SUC Component Layout 5 1V 0 1 0 2V 5 12V 1 0V 12V_CAM 1 8 0 1V APEX_SUP 3 3V 0 1V 3 5 3V 0 0 2V 5V_CAM 1 8V 0 05V APEX_PLL GND GND2 SUCH Layout ...

Page 50: ... SERIAL INTERFACE MODULE POSITION MODULE COUNTER ADDR DATA BUS STEPPER MOTOR CONTROL LINEARITY COLOR RAM CONVER COLOR SPACE RAM GAMMA RAM INDEX B W VERTICAL INTERPOL RAM CONTROL DATA ACQUISITION MODULE SKC LME RESAMP LING STITCHING SHARPE NING ADAP THR e t c CAMERA CONNEC TORS MODULE SWITCH ADDR DATA BUS DMA0 DMA1 IMB IMD 2x Optical Res ...

Page 51: ... V 0 0 2 V 5V_D1 5 2 V 0 0 2 V 3 3V_D1 3 3 V 0 1 V D2 top cathode 5 0 V 0 1 0 2 V SCSI Terminal Power on IMBA only 3 8 2 Adjustments No adjustments 3 8 3 Functional Test Connect the computer to USB and SCSI SCSI on COUGAR only and start SCANtest 6 or WIDEimage to check if the scanner is connecting on all ports available 3 8 4 Markings COUGAR 25 IMBAdd COUGAR 36 IMBAdd CHAMELEON 25 IMBBdd CHAMELEON...

Page 52: ...FSG MTM 001 060511 48 3 8 6 Hints The SCSI ID is set on a DIP switch located on the Smart Card Reader The setting of the SCSI ID switch is shown in Section 3 11 4 page 60 ...

Page 53: ...FSG MTM 001 060511 49 Fig 3 10 IMB Component Layout 5 2V 0 0 2V 5V_D1 GND GND_T1 5 3V 0 0 2V R34 Top 3 3V 0 1V 3 3V_D1 5 0V 0 1 0 2V D2 Top Cathode IMBA Only ...

Page 54: ...FSG MTM 001 060511 50 Fig 3 11 IMB Block Diagram CONTROL MODULE CONTROLLER SCSI CONTROLLER USB SCSI SCSI USB N A SUC DMA1 ADR DATA BUS DMA0 SCSI ONLY IMBA 40MHz ...

Page 55: ... 2 V SCSI Terminal Power 3 9 2 Adjustments No adjustments 3 9 3 Functional Test Connect the computer to each separate port in turn and start SCANtest 6 or WIDEimage to check if the scanner is connecting on all ports available 3 9 4 Markings CHROMA Tx 40 IMDAdd CRYSTAL Tx 40 IMDAdd MAGNUM XL 54 IMDAdd COUGAR Tx 36 IMDAdd CHAMELEON Tx 36 IMDAdd PREMIER Tx 36 IMDAdd where dd board revision number 3 9...

Page 56: ...FSG MTM 001 060511 52 Fig 3 12 IMD Component Layout 5 0V 0 1 0 2V D2 Cathode bottom 5 3V 0 0 2V R34 Top GND GND_T1 5 2V 0 0 2V 5 0V_D1 3 3V 0 1V 3 3V_D1 ...

Page 57: ...FSG MTM 001 060511 53 Fig 3 13 IMD Block Diagram CONTROL MODULE CONTROLLER SCSI CONTROLLER IEEE 1394 SCSI SCSI IEEE 1394 AUX SUC DMA1 ADR DATA BUS DMA0 SCSI 49 152 MHz 40 MHz OSC CTRL CTRL IEEE 1394 ...

Page 58: ...R 36 SKDAdd CHAMELEON 25 SKDAdd CHAMELEON 36 SKDAdd CHAMELEON PREMIER 36 SKDAdd CHROMA Tx 40 SKDAdd CRYSTAL Tx 40 SKDAdd MAGNUM XL 54 SKDFdd COUGAR Tx 36 SKDAdd CHAMELEON Tx 36 SKDAdd PREMIER Tx 36 SKDAdd where dd board revision number 3 10 4 Switch Setting Scanner ID DIP Switch Setting SW 1 SW 2 SW 3 SW 4 SW 5 SW 6 SW 7 SW 8 HE X COUGAR 25 OFF OFF OFF ON OFF OFF OFF OFF 0x10 COUGAR 36 OFF OFF OFF...

Page 59: ...rator Panel see Section 7 4 page 152 CAUTION The Scanner ID Switch setting is stored in the Flash Memory on the SUC Board Every time the scanner is switched ON it reads the switch setting and if it is different from the stored value the new setting will be stored and all other stored scanner parameters including Stitching Basic Calibration and Color Calibration will be cleared to default values Th...

Page 60: ...low Ready LED Red Green Diagnostics LED Red Scanner ID Switch Bottom View Power LED Red Green Power Forward Stop Reverse Appl 1 Appl 2 Appl 3 GND 3 3V J2 pin3 Top View Switch 8 Switch 1 5 1V C1 top ON OFF Fig 3 14 SKDA Component Layout ...

Page 61: ... 57 Fig 3 15 SKDA Block Diagram DIAGNOSTIC WAIT 5V J1 REVERSE READY POWER ON 2 FORWARD 1 3 4 5 7 6 8 ON SW1 Scanner ID Switch 3 3V 3 3V VOLTAGE REGULATOR CONTROLLER KEYBOARD 3 3V APPL 1 APPL 2 APPL 3 POWER J2 pin3 C1 top ...

Page 62: ...ent Layout Wait LED Yellow Ready LED Red Green Diagnostics LED Red Scanner ID Switch Bottom View Power LED Red Green Power Forward Up ATAC Stop Reverse Down ATAC Appl 1 Appl 2 Appl 3 GND 3 3V J2 pin3 Top View Switch 1 Switch 8 5 1V C1 top ATAC ...

Page 63: ... 3 17 SKDF Block Diagram DIAGNOSTIC WAIT 5V J1 DOWN READY POWER ON 2 UP 1 3 4 5 7 6 8 ON SW1 Scanner ID Switch 3 3V 3 3V VOLTAGE REGULATOR CONTROLLER KEYBOARD 3 3V APPL 1 APPL 2 APPL 3 POWER J2 pin3 C1 top ATAC FORWARD REVERSE ...

Page 64: ... 36 SCRAdd CHAMELEON PREMIER 36 SCRAdd CHROMA Tx 40 SCRAdd CRYSTAL Tx 40 SCRAdd MAGNUM XL 54 SCRAdd COUGAR Tx 36 SCRAdd CHAMELEON Tx 36 SCRAdd PREMIER Tx 36 SCRAdd where dd board revision number 3 11 4 DIP Switch Setting SCSI related switch settings SW No 1 2 3 4 and 5 do not apply for CHAMELEON Default DIP Switch Setting Switch No 1 2 3 4 5 6 7 8 SCSI ID 2 ON OFF ON ON OFF OFF OFF OFF SCSI ID Ter...

Page 65: ...f the SCSI communication fails try to run Asynchronous This mode is intended for debugging and SW5 should normally be set to OFF SW6 Not used SW7 If download fails try to set SW7 to ON For normal operation SW7 must be set to OFF SW8 Reserved for factory testing and must be set to OFF NB The switches are read at power on only and the scanner must be switched OFF and back ON for a changed switch set...

Page 66: ...FSG MTM 001 060511 62 Fig 3 18 SCR Component Layout SCSI ID Switch Switch no 1 Switch no 8 GND S1 right pins 5 1V 0 1 0 2V R2 top ...

Page 67: ...FSG MTM 001 060511 63 Fig 3 19 SCR Block Diagram 5V J1 LED1 2 1 3 4 5 7 6 8 ON S1 J2 SCSI ID Switch ...

Page 68: ...AMELEON 36 OBSC d d CHAMELEON PREMIER 36 OBSC d d CHROMA Tx 40 OBSC d d CRYSTAL Tx 40 OBSC d d MAGNUM XL 54 OSBC d d COUGAR Tx 36 OBSC d d CHAMELEON Tx 36 OBSC d d PREMIER Tx 36 OBSC d d where dd board revision number 3 13 Check of Optointerrupter Board OIBA The OIB Component Layout is shown in Fig 3 21 page 65 3 13 1 Functional Test SCANtest 6 Test 4 Original Sensor Test 3 13 2 Markings COUGAR 25...

Page 69: ...FSG MTM 001 060511 65 Fig 3 21 OIBA Component Layout Fig 3 20 OSB Component Layout ...

Page 70: ...ge 68 3 14 1 DC Voltages Ref on Fig 3 12 DC Voltage Remarks C2 left 12 0 V 1 0 V SUC 12V_CAM C4 top 5 3 V 0 0 2 V SUC 5V_CAM TP2 5 0 V 0 15 V Regulator on MDA TP4 3 3 V 0 1 V Regulator on MDA 3 14 2 Adjustments No adjustments 3 14 3 Functional Test SCANtest 6 Test 28 Original Sensor Test See Section 3 15 3 page 70 3 14 4 Markings MAGNUM XL 54 MDABdd where dd board revision number 3 14 5 Jumper Set...

Page 71: ...FSG MTM 001 060511 67 Fig 3 22 MDA Component Layout 5 2V 0 0 2V C4 Top GND TP1 3 3V 0 1V TP4 5 0V 0 15V TP2 12V 1 0V C2 Left ...

Page 72: ...68 Fig 3 23 MDA Block Diagram 3 3V TP4 5 0V TP2 12V 5 3V REG REG RESET PGM EN CLOCK DATA XTAL SUC J1 MCU 4 MHz J4 J9 J8 J7 J6 ROLLER RESET CONTROL LER TACHO UP DOWN SAFETY CIRCUIT MOTOR DRIVER CURRENT SENSE CIRCUIT MOTOR ...

Page 73: ...by disconnection of the power cable connector J1 on MDA or by switching the scanner OFF ON 3 When moving the Original Guide towards top position the motor should be stopped before the spindle nut reach the left end of the spindle allow for a spacing of about 1 2 mm as shown in Fig 3 26 page 74 If the UP Key is pressed until the spindle nut hits the end stop of the spindle the motor will be switche...

Page 74: ...adjustment guides If the Down Key is pressed after the Original Guide has stopped the MDA Board ends up in the OFF condition described in note 2 above Adjust the position of the Top Position sensor just to turn the green Power LED ON Open the Original Guide Orientate the two adjustment guides for 15 5 mm spacing and place the guides under the Original Guide at either end of the scan area The surfa...

Page 75: ...Ready LED is OFF Move the Original Guide down by pressing the Down Key and observe that the LEDs go OFF ON in following sequence Power LED turns OFF Wait LED turns yellow Down Position Sensor activated Ready LED turns green Roller sensor activated The Down Position Sensor cannot be adjusted ...

Page 76: ...FSG MTM 001 060511 72 Adjustment Tools Fig 3 24 Adjustment of Roller Sensor Fixing Screws for Roller Sensor ...

Page 77: ...FSG MTM 001 060511 73 Fig 3 25 Adjustment of Top Position Sensor Up Fixing Screws for Top Position Sensor Fixing Screws for Down Position Sensor ...

Page 78: ...FSG MTM 001 060511 74 Fig 3 26 Elevation Motor and Spindle Min 1 2 mm see Sec 3 15 note 3 Play 1 mm ...

Page 79: ...FSG MTM 001 060511 75 Fig 3 28 Adjustment Tool for Top Position Sensor Fig 3 27 Adjustment Tool for Roller Sensor ...

Page 80: ...ust be within the above tolerance Check That the Original Sensor Shutter moves freely in the gap of the opto interrupter when the Sensor Actuator is activated That the Entry Original Sensor Shutter does not touch the press nut for the Glass Plate bearing when the Sensor Actuator is activated That the Torsion Springs are correctly mounted 3 16 2 Functional Test SCANtest 6 Test 4 Original Sensor Tes...

Page 81: ...ch the legs of the optointerrupter when moving clearance 0 5 mm Make sure that the shutter plates do not touch the press nut when moving clearance 0 5mm Clerance 2 Feed Roller Clearance 2 Clearance 1 Clearance 1 3 9 0 5 not on 25 scanners 3 9 0 5 Exit Sensor Actuator Entry Sensor Actuator Rear View Fixing Screws Torsion Springs ...

Page 82: ... the left and right Media Thickness Adjustment Sliders when the Original Guide Plate is full down in the Normal position original thickness less than 2 mm 3 17 1 Functional Test SCANtest 6 Test 4 Original Sensor and Media Thickness Detector While Test 4 runs slide the Media Thickness Adjustment Sliders one at the time out and in to turn the Wait LED on the Operator Panel ON OFF ...

Page 83: ... Mechanism page 82 Fig 4 2 CCD Camera Side View page 83 Fig 4 3 CCD Camera Top View page 84 The CCD Camera basically consist of Lens Lens Adapter Camera Housing Camera Back Plate CCD Mounting Plate CBE CBF Camera Board Camera Base Plate Camera Motor on Adjustable Cameras only The parts of the CCD Camera are mounted on a Camera Base Plate and the complete CCD Camera is mounted on a Mounting Platfor...

Page 84: ...ocus Lock Screw see Fig 4 1 page 82 The slots are covered by a flexible Covering Tape to prevent stray light from entering the camera Scan Width The Scan Width depends on the distance between the CCD Camera and the scan area It can be adjusted by loosening the three Camera Fixing Screws and turning the Scan Width Adjustment Screw to slide the CCD Camera back and forth to get the required number of...

Page 85: ...hin the scan area is done by shifting the CCD Mounting Plate relative to the Camera Housing Fig 4 4 page 85 shows the relation between the patterns on the Optical Adjustment Pattern and the waveforms seen on the screen of SCANtest 6 Test 9 during Camera Adjustment ...

Page 86: ...FSG MTM 001 060511 82 Fig 4 1 Focus Lock Mechanism replaced by Covering Tape Focus Lock Screw Focus Lock Ring ...

Page 87: ...mera Base Plate Lens Adapter CCD Mounting Plate Camera Back Plate Camera House Lens Tension Spring for Camera Base Plate Vertical Positioning Wheel Lock Screw for Vertical Alignment Arm Camera Motor Guide Pin Guide Pin Focus Lock Screw Covering Tape Mounting Platform ...

Page 88: ...Fixing Screw Vertical Tilt Fixing Nut for CCD Mounting Plate Camera Back Plate Fixing Screw Fixing Nut for CCD Mounting Plate Tension Spring for Vertical Alignment Arm Vertical Alignment Screw Vertical Tilt Vertical Alignment Arm Camera Back Plate Fixing Screw 2 pcs Camera Fixing Screw Scan Width Adjustment Screw Tension Spring for Camera Alignment CCD Chip Camera Board with CCD and Mounting Plate...

Page 89: ...FSG MTM 001 060511 85 Fig 4 4 Relations between Optical Adjustment Pattern and Screen Images Scan Width Green Scanline Adjustment Patterns Optical Adjustment Pattern Adjustment Patterns ...

Page 90: ...D105 COUGAR 36 CHAMELEON 36 CHAMELEON PREMIER 36 6779D107 CHROMA Tx 40 CRYSTAL Tx 40 6779D102 MAGNUM XL 54 6779D130 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 6779D127 Focus Pattern COUGAR 25 CHAMELEON 25 6779D215 COUGAR 36 CHAMELEON 36 CHAMELEON PREMIER 36 CHROMA Tx 40 CRYSTAL Tx 40 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 6779D216 MAGNUM XL 54 6779D228 CCD Camera and adjustment tools are shown...

Page 91: ...ght Profiles Uncorrected page 91 Fig 4 10 CHROMA Tx 40 CRYSTAL Tx 40 Light Profiles Corrected page 91 Fig 4 11 MAGNUM XL 54 Light Profiles Uncorrected page on page 92 Fig 4 12 MAGNUM XL 54 Light Profiles Corrected page 92 Fig 4 13 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 Light Profiles Uncorrected page 93 Fig 4 14 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 Light Profiles Corrected page 93 Proced...

Page 92: ...FSG MTM 001 060511 88 4 2 2 Hints The Detail View Light Profile of the Software Oscilloscope shows the images of the Stitching Wire and may be useful when investigating Stitching problems ...

Page 93: ...FSG MTM 001 060511 89 Fig 4 5 COUGAR 25 CHAMELEON 25 Light Profiles Uncorrected Fig 4 6 COUGAR 25 CHAMELEON 25 Light Profiles Corrected ...

Page 94: ...FSG MTM 001 060511 90 Fig 4 7 COUGAR 36 CHAMELEON 36 PREMIER 36 Light Profiles Uncorrected Fig 4 8 COUGAR 36 CHAMELEON 36 PREMIER 36 Light Profiles Corrected ...

Page 95: ...FSG MTM 001 060511 91 Fig 4 9 CHROMA Tx 40 CRYSTAL Tx 40 Light Profiles Uncorrected Fig 4 10 CHROMA Tx 40 CRYSTAL Tx 40 Light Profiles Corrected ...

Page 96: ...FSG MTM 001 060511 92 Fig 4 11 MAGNUM XL 54 Light Profiles Uncorrected Fig 4 12 MAGNUM XL 54 Light Profiles Corrected ...

Page 97: ...FSG MTM 001 060511 93 Fig 4 13 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 Light Profiles Fig 4 14 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 Light Profiles ...

Page 98: ...n of the camera ensures that the optical axis of the lens is perpendicular to the scanning area and hence no alignment of the camera housing is necessary Always perform the Focus adjustment before adjusting the Scan Width see Interaction below Start SCANtest 6 Select Test 9 Select Corrected Light Profile Press Execute Note If the camera is completely out of adjustment it may not be possible to run...

Page 99: ... upward direction on the Lens Adapter Loosen the Focus Lock Ring Lock Screw Turn the Lens Adapter and loosen the Lens Fixing Screws Rotate the lens to align the dot with the upward mark on the Lens Adapter Tighten the Lens Fixing Screws do not over tighten Turn the Lens Adapter to readjust the Focus and tighten the Focus Lock Ring Lock Screw to secure the Focus setting Interaction The Focus adjust...

Page 100: ...FSG MTM 001 060511 96 Fig 4 15 COUGAR 25 CHAMELEON 25 Focus Signals Fig 4 16 COUGAR 36 CHAMELEON 36 PREMIER 36 Focus Signals ...

Page 101: ...FSG MTM 001 060511 97 Fig 4 17 CHROMA Tx 40 CRYSTAL Tx 40 Focus Signals Fig 4 18 MAGNUM XL 54 Focus Signals ...

Page 102: ...FSG MTM 001 060511 98 Fig 4 19 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 Focus Signals ...

Page 103: ... to obtain a camera Scan Width of COUGAR 25 CHAMELEON 25 635 mm COUGAR 36 CHAMELEON 36 PREMIER 36 516 mm CHROMA Tx 40 CRYSTAL Tx 40 344 4 350 2 344 4 mm MAGNUM XL 54 350 9 358 9 358 9 350 9 mm COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 466 7 mm The Scan Width is correct if the total sum of Scan Width Units SWU at the start and at the end of the scanline is as shown in the table below 1 SWU is eith...

Page 104: ... end of the scanline One full turn of the Scan Width Adjustment Screw changes the Scan Width approximately 0 6 SWU Tighten the Camera fixing screws Make sure that the Camera is kept aligned by pushing it forward and to the left before tightening the screws Interaction Check Focus and readjust if necessary The Focus adjustment has a big influence on the Scan Width adjustment Therefore the Scan Widt...

Page 105: ...FSG MTM 001 060511 101 If the scanned image is too small Turn the Scan Width Adjustment Screw CCW decrease the Scan Width The Scan Width Adjustment Screw should be turned approx 1 turn per 0 1 error ...

Page 106: ...FSG MTM 001 060511 102 Fig 4 20 COUGAR 25 CHAMELEON 25 Scan Width ...

Page 107: ...FSG MTM 001 060511 103 Fig 4 21 COUGAR 36 CHAMELEON 36 PREMIER 36 Scan Width Camera A Fig 4 22 COUGAR 36 CHAMELEON 36 PREMIER 36 Scan Width Camera B ...

Page 108: ...FSG MTM 001 060511 104 Fig 4 23 CHROMA Tx 40 CRYSTAL Tx 40 Scan Width Camera A Fig 4 24 CHROMA Tx 40 CRYSTAL Tx 40 Scan Width Camera B ...

Page 109: ...FSG MTM 001 060511 105 Fig 4 25 CHROMA Tx 40 CRYSTAL Tx 40 Scan Width Camera C ...

Page 110: ...FSG MTM 001 060511 106 Fig 4 26 MAGNUM XL 54 Scan Width Camera A Fig 4 27 MAGNUM XL 54 Scan Width Camera B ...

Page 111: ...FSG MTM 001 060511 107 Fig 4 28 MAGNUM XL 54 Scan Width Camera C Fig 4 29 MAGNUM XL 54 Scan Width Camera D ...

Page 112: ...FSG MTM 001 060511 108 Fig 4 30 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 Scan Width Camera A Fig 4 31 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 Scan Width Camera B ...

Page 113: ...ELEON Tx 36 PREMIER Tx 36 CCD Centering and Vertical Positioning A page 120 Fig 4 43 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 CCD Centering and Vertical Positioning B 120 page 120 The aim of this adjustment is to position the field of vision of the CCD Camera symmetrically with respect to the Scan Width Adjustment Patterns The Black Lines and White Spaces of the Scan Width Patterns should be dis...

Page 114: ... all camera adjustments run Scanner Maintenance 4 2 7 Check and Adjustment of Vertical Positioning Images of the Vertical Positioning adjustments are shown in Fig 4 32 COUGAR 25 CHAMELEON 25 CCD Centering and Vertical Positioning page 114 Fig 4 33 COUGAR 36 CHAMELEON 36 PREMIER 36 CCD Centering and Vertical Positioning A page 115 Fig 4 34 COUGAR 36 CHAMELEON 36 PREMIER 36 CCD Centering and Vertica...

Page 115: ...ertical Position Pattern is shown in the table following Model Optical Adjustment Pattern Step Height of Black Lines Step Height 0 through 16 Black Lines COUGAR 25 CHAMELEON 25 6779D105 sub pattern B 0 15 mm 2 25 mm COUGAR 36 CHAMELEON 36 PREMIER 36 6779D107 sub pattern B 0 15 mm 2 25 mm CHROMA Tx 40 CRYSTAL Tx 40 6779D102 sub pattern B 0 15 mm 2 25 mm MAGNUM XL 54 6779D130 sub pattern B 0 15 mm 2...

Page 116: ...ical Alignment Arm may be turned by the Camera Motor using SCANtest 6 Test 9 Select Camera Press Forward 1 to move the arm away from the Back Plate Press Reverse 2 to move the arm towards the Back Plate Note The Vertical Alignment Arm moves very slowly when turned by the motor 2 Alternatively the Vertical Alignment Arm may be turned manually Disconnect the motor from the connector on the CBE CBF B...

Page 117: ...ber of Black Lines at the start and at the end of the scanline must be less than 2 Black Lines Interaction After completing all camera adjustments run Scanner Maintenance 4 2 8 Final Check As the above adjustments interact Check and if necessary readjust steps 4 2 4 through 4 2 8 ...

Page 118: ...FSG MTM 001 060511 114 Fig 4 32 COUGAR 25 CHAMELEON 25 CCD Centering and Vertical Positioning ...

Page 119: ...SG MTM 001 060511 115 Fig 4 33 COUGAR 36 CHAMELEON 36 PREMIER 36 CCD Centering and Vertical Positioning Camera A Fig 4 34 COUGAR 36 CHAMELEON 36 PREMIER 36 CCD Centering and Vertical Positioning Camera B ...

Page 120: ...FSG MTM 001 060511 116 Fig 4 35 CHROMA Tx 40 CRYSTAL Tx 40 CCD Centering and Vertical Positioning Camera A Fig 4 36 CHROMA Tx 40 CRYSTAL Tx 40 CCD Centering and Vertical Positioning Camera B ...

Page 121: ...FSG MTM 001 060511 117 Fig 4 37 CHROMA Tx 40 CRYSTAL Tx 40 CCD Centering and Vertical Positioning Camera C ...

Page 122: ...FSG MTM 001 060511 118 Fig 4 38 MAGNUM XL 54 CCD Centering and Vertical Positioning Camera A Fig 4 39 MAGNUM XL 54 CCD Centering and Vertical Positioning Camera B ...

Page 123: ...FSG MTM 001 060511 119 Fig 4 40 MAGNUM XL 54 CCD Centering and Vertical Positioning Camera C Fig 4 41 MAGNUM XL 54 CCD Centering and Vertical Positioning Camera D ...

Page 124: ...1 060511 120 Fig 4 42 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 CCD Centering and Vertical Positioning Camera A Fig 4 43 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 CCD Centering and Vertical Positioning Camera B ...

Page 125: ...Plate Fixing Screw Camera Back Plate Fixing Screw Camera Fixing Screw Camera Fixing Screw Camera Fixing Screw Scan Width Adjustment Screw Focus Lock Screw Vertical Tilt Vertical Tilt CCD Centering Vertical Positioning Wheel Motor Bracket Fixing Screw Spindle Cylinder Shaped Nut ...

Page 126: ...Fig 4 45 Optical Adjustment Pattern 25 CAMERA A A B C B A Scan Width Patterns Vertical Position Patterns Focus Pattern used for coarse Focus adjustment Sub pattern A Sub pattern B Sub pattern C A A Detail A A A B C A B C A B ...

Page 127: ...23 Fig 4 46 Optical Adjustment Pattern 2 Camera 36 Scan Width Patterns Vertical Position Patterns Focus Pattern used for coarse Focus adjustment Sub pattern A Sub pattern B Sub pattern C Detail A A A B C CAMERA A CAMERA B ...

Page 128: ...24 Fig 4 47 Optical Adjustment Pattern 2 Camera 40 Scan Width Patterns Vertical Position Patterns Focus Pattern used for coarse Focus adjustment Sub pattern A Sub pattern B Sub pattern C Detail A A A B C CAMERA A CAMERA B ...

Page 129: ...ig 4 48 Optical Adjustment Pattern 3 Camera 40 CAMERA B Scan Width Patterns Vertical Position Patterns Focus Pattern used for coarse Focus adjustment Sub pattern A Sub pattern B Sub pattern C Detail A A A B C CAMERA C CAMERA A ...

Page 130: ... 49 Optical Adjustment Pattern 4 Camera 54 Scan Width Patterns Vertical Position Patterns Focus Pattern used for coarse Focus adjustment Sub pattern A Sub pattern B Sub pattern C Detail A A A B C CAMERA A CAMERA C CAMERA D CAMERAB ...

Page 131: ... 4 3 l p mm 3 3 3 l p mm 5 l p m m 0 1mm black lines with 0 1mm spacing 5 lp mm 0 15mm black lines with 0 15mm spacing 3 33 lp mm 0 35mm black lines with 0 35mm spacing 1 43 lp mm Upper Pattern Center Pattern Lower Pattern 1 43 lp mm 3 33 lp mm 5 lp mm ...

Page 132: ...1 43 l p mm 3 33 l p mm 5 l p mm 0 1mm black lines with 0 1mm spacing 5 lp mm 0 15mm black lines with 0 15mm spacing 3 33 lp mm 0 35mm black lines with 0 35mm spacing 1 43 lp mm Upper Pattern Center Pattern Lower Pattern 1 43 lp mm 3 33 lp mm 5 lp mm ...

Page 133: ...1 43 l p mm 3 33 l p mm 5 l p mm 0 1mm black lines with 0 1mm spacing 5 lp mm 0 15mm black lines with 0 15mm spacing 3 33 lp mm 0 35mm black lines with 0 35mm spacing 1 43 lp mm Upper Pattern Center Pattern Lower Pattern 1 43 lp mm 3 33 lp mm 5 lp mm ...

Page 134: ...e B The pixel stream from Camera A is stopped NA pixels before the image of the Stitching Wire and the pixel stream from Camera B is started NB pixels after the image of the Stitching Wire As illustrated by Fig 5 1 page 131 the Stitching depends on the distance between the Stitching Wire and the Original as well as on the size of NA and NB Whenever the scanner is idle the Stitching is continuously...

Page 135: ...iple of Stitching Perfectly Stiched Gap Overlap Stitching Wire Glass Plate Camera B Camera A Correction Decrease Correction Value N N A B Increase Correction Value N N Correction A B NB NA Camera B A N Camera A NB Camera B NA Camera A NB ...

Page 136: ...FSG MTM 001 060511 132 Fig 5 2 Stitching Wire Mounting Stitching Wire Leaf Spring Fixing Clamp Fixing Screws 2 pcs 2 2 5mm 2 2 5mm ...

Page 137: ...ching Images page 140 Vertical Alignment and Horizontal Stitching are done automatically by running SCANtest 6 Test 11 using Model SM Calibration Sheet COUGAR 36 CHAMELEON 36 CHAMELEON PREMIER 36 CHROMA Tx 40 CRYSTAL Tx 40 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 p n 6799D116 MAGNUM XL 54 p n 6799D165 The SM Calibration Sheets are shown in Fig 6 2 page 144 and Fig 6 3 page 145 Adjustment Procedu...

Page 138: ...FSG MTM 001 060511 134 Camera A B Overlap Corrected by Increasing Stitching Value Fig 5 3 COUGAR 36 CHAMELEON 36 PREMIER 36 Stitching Images Camera A B Gap Corrected by Decreasing Stitching Value ...

Page 139: ...FSG MTM 001 060511 135 Camera A B Overlap Corrected by Increasing Stitching Value Fig 5 4 CHROMA Tx 40 CRYSTAL Tx 40 Stitching Images A B Camera A B Gap Corrected by Decreasing Stitching Value ...

Page 140: ...FSG MTM 001 060511 136 Camera B C Overlap Corrected by Increasing Stitching Value Fig 5 5 CHROMA Tx 40 CRYSTAL Tx 40 Stitching Images B C Camera B C Gap Corrected by Decreasing Stitching Value ...

Page 141: ...FSG MTM 001 060511 137 Camera A B Overlap Corrected by Increasing Stitching Value Fig 5 6 MAGNUM XL 54 Stitching Images A B Camera A B Gap Corrected by Decreasing Stitching Value ...

Page 142: ...FSG MTM 001 060511 138 Camera B C Overlap Corrected by Increasing Stitching Value Fig 5 7 MAGNUM XL 54 Stitching Images B C Camera B C Gap Corrected by Decreasing Stitching Value ...

Page 143: ...FSG MTM 001 060511 139 Camera C D Overlap Corrected by Increasing Stitching Value Fig 5 8 MAGNUM XL 54 Stitching Images C D Camera C D Gap Corrected by Decreasing Stitching Value ...

Page 144: ...SG MTM 001 060511 140 Camera A B Overlap Corrected by Increasing Stitching Value Fig 5 9 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 Stitching Images Camera A B Gap Corrected by Decreasing Stitching Value ...

Page 145: ...e Background Plate on the Original Guide Plate Both sides of the Glass Plate On 2 and 3 camera scanners be careful not to push the Stitching Wire located under the Glass Plate out of position Do not use solvents as this may dissolve the paint used for the black masks on the glass plate The Mirrors It is necessary to remove the Mirror Chassis see Section 8 10 page 159 to get access to the mirrors f...

Page 146: ... and Black Calibration Areas of the SM Calibration Sheet and finally the scanner is Color Calibrated using the IT8 Chart of the SM Calibration Sheet Vertical Alignment and Horizontal Stitching are not performed on 1 Camera scanners Color Calibration is performed on color scanners only The SM Calibration Sheets are shown on Fig 6 1 SM Calibration Sheet 25 page 143 Fig 6 2 SM Calibration Sheet 40 pa...

Page 147: ...ion Sheet 25 IT8 Sheet and patterns faces outwards when folded AGFACOLOR IT8 Down W xx x x x x x B xx x x x x x C9 070 1x x i t8 Black Calibration Area Must not contain dirt or scratches White Calibration Area Must not contain dirt or scratches ...

Page 148: ...eet and patterns faces outwards when folded White Calibration Area Must not contain dirt or scratches Black Calibration Area Must not contain dirt or scratches Gray Calibration Area Must not contain dirt or scratches Gray Calibration Area Must not contain dirt or scratches Gray Calibration Area Must not contain dirt or scratches ...

Page 149: ...own W x x x x x x x B x x x x x x x C90 701 xx i t8 IT8 Sheet and patterns faces outwards when folded White Calibration Area Must not contain dirt or scratches Black Calibration Area Must not contain dirt or scratches Gray Calibration Areas Must not contain dirt or scratches ...

Page 150: ...kness mode If Entry and Exit sensors both are activated or the Original Guide Plate is in Extended Thickness mode paper is not moved Power and Wait Indicators are ON Warm Up Normally the Warm Up time is app 3 minutes The Warm Up time can be skipped by pressing the Forward and Reverse keys simultaneously Power and Wait Indicators are ON Light Profile Correction The Light Profile is Corrected at pow...

Page 151: ...scanning in batch mode or if original Exit and Entry Sensors are both activated during power on Blinking Hint Lower Original Guide Plate to Normal position to allow Light Profile Correction to be done Error Condition Diagnostic is blinking see Section 7 3 1 below Blinking Blinking Ready LED Green and Red Media Thickness Setting Normal Extended Thickness Booting and Power On Self Test Yellow Red Gr...

Page 152: ...The following error messages may be displayed Error Code and Description Refer to page ERROR 08 147 Invalid Scanner ID Switch setting 152 ERROR 08 149 Invalid Smart Card for this scanner type ERROR 08 208 Keyboard check failed ERROR 08 220 Lamp Cartridge detached ERROR 10 159 Paper Jam ERROR 30 140 Correction of Camera A failed 152 ERROR 30 141 Correction of Camera B failed ERROR 30 142 Correction...

Page 153: ...ffset ERROR 40 172 Camera C Unable to calibrate analog offset ERROR 40 173 Camera D Unable to calibrate analog offset ERROR 40 174 Camera A Unable to calibrate analog gain ERROR 40 175 Camera B Unable to calibrate analog gain ERROR 40 176 Camera C Unable to calibrate analog gain ERROR 40 177 Camera D Unable to calibrate analog gain ERROR 40 178 Camera A Unable to calibrate pixel offset ERROR 40 17...

Page 154: ...a path length error ERROR 50 71 SUx FPGA 8k status error ERROR 50 72 SUx FPGA 8k done error ERROR 50 73 SUx FPGA 10k status error ERROR 50 74 SUx FPGA 10k done error ERROR 50 77 SUx FPGA 6k status error ERROR 50 78 SUx FPGA 6k done error ERROR 50 79 SUx FPGA 20k status error ERROR 50 80 SUx FPGA 20k done error ERROR 50 81 SUx FPGA03 function error ERROR 50 90 SUx Sector in write able area of Flash...

Page 155: ...bl missing entry ERROR 50 133 unknown reboot command ERROR 50 190 pbl received invalid mail 154 ERROR 50 191 mbPss creation failed ERROR 50 192 pss task creation failed ERROR 50 193 mbPss pending ERROR 50 194 pss event ERROR 50 195 stitch write failed ERROR 50 196 pmb validation failed ERROR 50 197 pointer out of range ERROR 50 198 unknown camera board ERROR 50 199 unknown SUx CCD combination ERRO...

Page 156: ...cates that the DIP Switch pos 4 5 6 7 and 8 on the Operator Panel is set to an undefined scanner type or inconsistency between the detected scanner hardware and the Scanner ID switch setting see Section 3 10 4 page 54 Error 08 147 may also indicate a bad connection between the SUC Board and the Operator Panel Error 08 149 Invalid Smart Card The Smart Card is not valid for this scanner type Error 0...

Page 157: ... scanned input Make sure that the Glass Plate and the White Background Plate are clean Dirt on the Glass Plate or the White Background Plate in the areas opposite the Stitching Wire may be interpreted as multiple images of the Stitching Wire and cause Error 32 Check the images of the Stitching wire using SCANtest 6 Test 9 see Stitching Images in Section 5 2 page 133 White dust on the Stitching Wir...

Page 158: ...r Blocks see Section 3 2 1 page 26 Run Scanner Maintenance Replace Lamp Replace CBE CBF Board Error 50 17 to 50 28 50 51 to 50 81 and 50 90 to 50 99 SUC Board Errors Run SCANtest 6 Test 7 to verify the error Check that all cable connectors are properly seated into their sockets Check the supply voltages on the board Replace SUC Board Run Scanner Maintenance Error 50 100 to 50 217 Firmware related ...

Page 159: ...Motor If the Stepper Motor is overloaded high noise level original feed problems Check supply voltage and the Stepper Motor Reference Voltages on the LME Board Section 3 4 page 30 Replace LME Board Streaking Vertical Lines Vertical Lines running from top to bottom of the scanned image are often caused by dust or dirt on the Glass Plate A description of how to locate the cause of vertical lines in ...

Page 160: ...amera scanners Run SCANtest 6 Test 11 Vertical Alignment and Stitching or Scanner Maintenance 8 2 End Covers Remove the Top Cover Remove the Original Guide Plate on 54 scanners open Original guide Plate Remove the two M4 fixing screws under the Top Cover one M4 fixing screw under the Original Guide Plate and four M3 fixing screws along the lower edge of the End Covers On the right End Cover two of...

Page 161: ...Plate Remove Streamer and the four fixing scews located behind the Streamer Open the Top Cover Disconnect cable from MDAB Board Pull the cable off the Original Guide Plate Remove the two fixing screws for the hinge bushings Lift off the Original Guide Plate 8 7 Glass Plate On 25 36 and 40 scanners The Glass Plate is hinged on two small brass bearings one on each side plate Remove the mounting scre...

Page 162: ...ld While tightening the screws gently press the Entry Roller Shield downwards so that the rear edge of the Entry Roller Shield is in contact with the edge of the Glass Plate This is to prevent the original from being caught by the edge of the Entry Roller Shields when it is moving backwards 8 9 Exit Roller Shield For 25 36 and 40 scanners Remove the Top Profile Lid Remove the Original Guide Plate ...

Page 163: ...vers Check Camera Adjustment Chapter 4 2 page 86 especially Vertical Positioning Section 4 2 7 page 110 Run Scanner Maintenance 8 11 Reflector Assembly Remove all Covers Remove Glass Plate This is to prevent scratching of the Glass Plate when removing and replacing the Reflector Assembly Remove the Fluorescent Lamp Turn the scanner upside down Do not grip on the Mirror Chassis Remove the Mirror Ch...

Page 164: ...nt damage to the Stitching Wire when replacing the Reflector Assembly the notches in the Reflector Assembly should be aligned with the Stitching Wire This may be done by carefully keeping the holes for the fixing screws aligned with the holes in the scanner chassis ...

Page 165: ... Entry Roller Remove the Drive Belt from the pulley When replacing check and if necessary adjust the Drive Belt tension see Fig 9 3 page 169 Loosen the two lock screws and pull off the pulley be careful not to loose the joint tongue in the shaft A dismantling screw may be useful for pulling off the pulley Remove the two screws which hold the bearing at the pulley end Pull off the bearing and washe...

Page 166: ...ginal Sensor Actuator After replacement readjust the Original Sensors see Section 3 14 page 66 and check Media Thickness Detectors see Section 3 17 page 78 9 3 Stitching Wire Remove the Reflector Assembly Remove the fixing screws clamps and leaf springs for the Stitching Wire and remove the defective wire When replacing the Stitching Wire make sure that it is placed in the notches of the leaf spri...

Page 167: ... Stepper Motor See Fig 9 2 page 168 Remove the Original Guide Plate Remove the Top Cover Remove the End Cover at the Power Inlet end Remove the Drive Belt from the pulley When replacing check and if necessary adjust the Drive Belt to 1 5 kg 15 N see Fig 9 3 page 169 Remove the four large fixing screws holding the mounting plate for the stepper motor On 1 Camera scanners the SMPS must be moved to g...

Page 168: ... Remove the four fixing nuts for the CCD Mounting Plate see Fig 4 3 page 84 The Camera Board with Mounting Plate is now free to be removed After replacement of CBE CBF Board do CCD Centering Section 4 2 6 page 109 Vertical Positioning Section 4 2 7 page 110 Check Scan Width if it is within the limits given in Section 4 2 5 page 99 Focus will also be OK and no further adjustments are required Run S...

Page 169: ...ntact Spring must be mounted after replacement of the Interface Board 9 10 Dust Filter on Fan Remove Top Cover Remove un snap retainer with dust filter Replace dust filter media Snap retainer and filter back on to the fan 9 11 White Background Plate On 54 scanner with ATAC Open Original Guide Plate Remove the stop plate 2 screws at the left end of the Original Guide Plate Pull out the White Backgr...

Page 170: ...d of Original Guide Plate Remove the two M3 fixing screws for the motor bracket Pull the motor with bracket off Move motor bracket and the flexible coupling to the new motor Re install the motor and adjust the flexible coupling to a play of 1 mm see Fig Fig 3 26 page 74 Secure the motor cable with cable ties 9 14 Original Guide Sensors ATAC See Fig 3 24 page 72 and Fig 3 25 page 73 Open Top Cover ...

Page 171: ...n replacing the Gas Spring which helps to keep the Guide Plate open use a screw driver or the like to to support the mounting bracket and to swing it into position when removing and placing the fixing screws see Fig 9 1 below Fig 9 1 Gas Sprin for Guide Plate ...

Page 172: ...168 Fig 9 2 Transmission Stepper Motor Drive Pulley Exit Roller Entry Roller Mounting Plate Mounting Plate Fixing Screw Mounting Plate Fixing Screws Belt Tightener Belt Tightener Fixing Screws Stepper Motor Fixing Screws ...

Page 173: ...FSG MTM 001 060511 169 Fig 9 3 Drive Belt Tightener Fixing Screws Observe washers The screws must not extend from the back of the side plate 1 5kp 15N ...

Page 174: ...Exit Roller Shield Fixing Screws for Entry Roller Shield Fixing Screws for Exit Roller Shield Reflector Assembly Fixing Screws for Reflector Assembly Entry Roller Exit Roller Lamp Sensor OSB Guide Pin for Original Guide Plate Guide Pin for Original Guide Plate Mirror Chassis ...

Page 175: ...ON Scanner Test Program Menu Test 1 Scanner Information Test 2 LED Test Test 3 Key Test Test 4 Original Sensor Test Test 5 Lamp Test Test 6 Motor Test Test 7 Complete Hardware Test Test 9 Camera Adjustment Test 11 Stitching and Vertical Alignment Test 12 Adjust Y Axis Scaling Test 13 Switch Scanner to Test Mode Test 20 Noise Test Test 21 Scan Dump Test 27 Camera Adjustment Wizard Test 28 Original ...

Page 176: ...noc 10 1 2 Test 2 LED Test Purpose To test the LED Indicators on the Operator Panel Description All LEDs are sequentially switched ON OFF until Test 2 is terminated 10 1 3 Test 3 Key Test Purpose To test the Keys on the Operator Panel Description Each key on the Operator Panel will turn a LED ON when pressed Key LED Forward and Reverse Ready Green Appl E mail Scan and Copy Wait Power Wait ATAC key...

Page 177: ...t Wizard Purpose To support CCD Camera evaluation and adjustments Description Test 9 contains a Software Oscilloscope for check and adjustment of the cameras The following functions can be selected from the Test Program Menu Uncorrected or Corrected Light Profile Red Green Blue or Gray Color Channel Selections depend on scanner model Special Detail Views for Light Profile Scan Width and Vertical P...

Page 178: ... dirt scratches of vertical lines running from top to bottom of the scanned image Description Test 20 scans the White Calibration Area of the SM Calibration Sheet and displays for each color channel the graytone values of each separate pixel averaged over the scanned band The displayed image of the SM Calibration Sheet will be superimposed by low level noise caused by the CCD chip and larger spike...

Page 179: ... shows a perfectly clean scanner In this case the cause may be white dust or particles on the backside of the Glass Plate having the same color as the white background In this case the Light Profiles of SCANtest 6 Test 9 may show upwards going spikes when a dark original is placed in the scan area ...

Page 180: ...FSG MTM 001 060511 176 Fig 10 1 Noise Test Example Scanned Image Dirt present during scanning Dirt present during Basic Calibration ...

Page 181: ...of the actual scanner just start Test 27 and follow the instructions given by the Wizard 10 1 15 Test 28 Original Guide Sensor Test Purpose To support check and adjustment of the sensors located in the Original Guide with ATAC Description see Section 3 15 page 69 10 1 16 Test 30 Calibrate ATAC This test applies only to scanners with ATAC and has been implemented from firmware release 50 Build 799 ...

Page 182: ...6 COUGAR 36 Secondary Wiring page 184 Fig 11 7 CHAMELEON 36 PREMIER 36 Primary Wiring page 185 Fig 11 8 CHAMELEON 36 PREMIER 36 Secondary Wiring page 186 Fig 11 9 CHROMA Tx 40 CRYSTAL Tx 40 Primary Wiring page 187 Fig 11 10 CHROMA Tx 40 CRYSTAL Tx 40 Secondary Wiring page 188 Fig 11 11 MAGNUM XL 54 Primary Wiring page 189 Fig 11 12 MAGNUM XL 54 Secondary Wiring page 190 Fig 11 13 COUGAR Tx 36 CHAM...

Page 183: ...FSG MTM 001 060511 179 Fig 11 1 COUGAR 25 Primary Wiring WHITE LME WHITE SMPS L N WHITE ...

Page 184: ...en ts sh i el d e dby th i s c o v er re p re se nt ri s k ofe l ectri c ch o c k WAR NING LAMP SENSOR FRONT LAMP WAR NING Di s conn ec t p ower pl u ga nd a l l o w fo r 2 m i n u te s di s ch arge time be f ore touc h i n g Componen ts sh ield e dby this c ov er re p re se n t ri s k ofe l e ctri c ch o c k SMPS CBx THICKNESS SENSOR IMx IMx SUx SCR OIB SKD NTC SENSOR FAN OIB THICKNESS SENSOR ...

Page 185: ...FSG MTM 001 060511 181 Fig 11 3 CHAMELEON 25 Primary Wiring WHITE LME WHITE SMPS L N WHITE ...

Page 186: ...n en ts sh i el d e dby th i s c o v er re p re se nt ri s k ofe l ectri c ch o c k WAR NING LAMP SENSOR FRONT LAMP WAR NING Di s conn ec t p ower pl u ga nd a l l o w fo r 2 m i n u te s di s ch arge time be f ore touc h i n g Componen ts sh ield e dby this c ov er re p re se n t ri s k ofe l e ctri c ch o c k SMPS CBx THICKNESS SENSOR IMx IMx SUx SCR OIB SKD NTC SENSOR FAN OIB THICKNESS SENSOR ...

Page 187: ...FSG MTM 001 060511 183 Fig 11 5 COUGAR 36 Primary Wiring WHITE SMPS WHITE LME L N WHITE ...

Page 188: ...chi n g D i sco nnect pow erp l u ga nd al l ow f or 2mi nut es SMPS C ompo nent s shi el d ed by t h i s cover rep r e sent ri sk of el ect r i c chock WAR NING LME rep r e sent ri sk of el ect r i c chock C ompo nent s shi el d ed by t h i s cover WAR NING THICKNESS SENSOR LAMP SENSOR FRONT LAMP CBx NTC SENSOR FAN THICKNESS SENSOR Note Airflow into s canner SCR IMx SUx SKD CBx OIB OIB ...

Page 189: ...FSG MTM 001 060511 185 Fig 11 7 CHAMELEON 36 PREMIER 36 Primary Wiring WHITE SMPS WHITE LME L N WHITE ...

Page 190: ...e t ou chi n g D i sco nnect pow erp l u ga nd al l ow f or 2mi nut es SMPS C ompo nent s shi el d ed by t h i s cover rep r e sent ri sk of el ect r i c chock WAR NING LME rep r e sent ri sk of el ect r i c chock C ompo nent s shi el d ed by t h i s cover WAR NING THICKNESS SENSOR LAMP SENSOR FRONT LAMP CBx NTC SENSOR FAN THICKNESS SENSOR Note Airflow into s canner SCR IMx SUx SKD CBx OIB OIB ...

Page 191: ...FSG MTM 001 060511 187 Fig 11 9 CHROMA Tx 40 CRYSTAL Tx 40 Primary Wiring SMPS WHITE WHITE LME WHITE L N ...

Page 192: ... r i c chock SMPS C ompo nent s shi el d ed by t h i s cover WAR NING rep r e sent ri sk of el ect r i c chock d i sch arge t i me bef ore t ou chi n g D i sco nnect pow erp l u ga nd al l ow f or 2mi nut es LME C ompo nent s shi el d ed by t h i s cover WAR NING Note Airflow into s canner SUx SCR IMx IMx THICKNESS SENSOR LAMP SENSOR FRONT LAMP CBx NTC SENSOR FAN THICKNESS SENSOR CBx CBx SKD OIB O...

Page 193: ...FSG MTM 001 060511 189 Fig 11 11 MAGNUM XL 54 Primary Wiring ...

Page 194: ...FSG MTM 001 060511 190 Fig 11 12 MAGNUM XL 54 Secondary Wiring ...

Page 195: ...FSG MTM 001 060511 191 Fig 11 13 COUGAR Tx 36 CHAMELEON Tx 36 PREMIER Tx 36 Primary Wiring LME WHITE WHITE SMPS L N WHITE ...

Page 196: ...i me bef ore t ou chi n g D i sco nnect pow erp l u ga nd al l ow f or 2mi nut es SMPS Compo nents shi el d ed by t h i s cover rep r e sent ri sk of el ect r i c chock WAR NING LME rep r e sent ri sk of el ect r i c chock C ompo nent s shi el d ed by t h i s cover WAR NING THICKNESS SENSOR LAMP SENSOR FRONT LAMP CBx NTC SENSOR FAN THICKNESS SENSOR Note Airflow into s canner SCR IMx SUx SKD CBx OI...

Page 197: ...ttern 25 1 Cam p n 6779D105R01 Optical Adjustment Pattern 36 2 Cam p n 6779D127R01 Optical Adjustment Pattern 40 2 Cam p n 6779D107R01 Optical Adjustment Pattern 40 3 Cam p n 6779D102R01 Optical Adjustment Pattern 54 4 Cam p n 6779D130R01 Focus Pattern 25 p n 6779D215R01 Focus Pattern 40 p n 6779D216R01 Focus Pattern 54 p n 6779D228R01 SM Calibration Sheet 25 p n 6799D115R01 SM Calibration Sheet 4...

Page 198: ...779D120 Adjustment Tools for Roller Sensor 2 pcs p n 6779D133R01 Adjustment Tools for Top Position Sensor 2 pcs p n 6779D246R01 For cleaning of the Glass Plate and the White Background Plate use Ordinary window cleaning detergent Soft lint free cloth Microfibre Cleaning Cloth as the cloth supplied with scanner For cleaning of the CCD use A soft lint free cloth and ethyl alcohol be careful not to s...

Page 199: ...ISSUE REVISION 1 1 DATE 2006 06 11 This document is the property of Contex A S The data contained herein in whole or in part may not be duplicated used or disclosed outside the Recipient for any purpose other than to conduct technical evaluation This restriction does not limit the Recipients right to use information contained in the data if it is obtained from another source without restriction ...

Page 200: ... BRIEF DESCRIPTION OF CHANGE 1 0 040705 LM BN All Original issue of document 1 1 060511 LM All 3 12 Adjustment of Original Sensors New description for XL 42 Fig 2 1 2 2 Block Diagrams Paper sensor connections corrected Screen dumps for camera adjustments added Minor corrections ...

Page 201: ...2 2 Adjustments 13 3 2 3 Functional Test 13 3 2 4 Markings 13 3 2 5 Jumper Settings 13 3 2 6 Hints 13 3 3 CBK USED WITH XL 42 SCANNERS 15 3 3 1 DC Voltages 15 3 3 2 Adjustments 15 3 3 3 Functional Test 15 3 3 4 Markings 15 3 3 5 Jumper Settings 15 3 3 6 Hints 15 3 4 SUCM AND SUCL 17 3 4 1 Markings 17 3 4 2 Hint 17 3 5 SKD 17 3 5 1 Markings 17 3 5 2 Switch Setting Scanner ID 17 3 6 IME USED IN XL 4...

Page 202: ...1 LMF Component Layout 12 Fig 3 2 CBI Component Layout 14 Fig 3 3 CBK Component Layout 16 Fig 3 4 IME Component Layout 19 Fig 3 5 IMF Component Layout 21 Fig 3 6 CRB Component Layout 24 Fig 3 7 MDA Component Layout 25 Fig 4 1 CCD Camera 28 Fig 4 2 Sx 25 Uncorrected Light Profile 30 Fig 4 3 Sx 25 Corrected Light Profile 30 Fig 4 4 XL 42 Uncorrected Light Profile 31 Fig 4 5 XL 42 Corrected Light Pro...

Page 203: ...Name CHROMA XL 42 CRYSTAL XL 42 COUGAR Sx 25 CHAMELEON Sx 25 Type 3C42 3C42 1C25 1C25 CCD 4x 7500 4x 7500 3 x 10680 3 x 10680 Optical resolution 508 508 424 424 ATAC YES YES NO NO Power Supply PPQ 1003D PPQ 1003D PPQ 1003D PPQ 1003D Refer to FSG TSM 001 Lamp Driver LMFA LMFA NEW Lamp Driver LMEA LMEA Refer to FSG TSM 001 Camera Board CBKA CBKA NEW Camera Board CBIA CBIA NEW Controller Board SUCM S...

Page 204: ...Monochrome Monochrome Color Monochrome Optical resolution 424 dpi 424 dpi 424 dpi 424 dpi SmartCard BASIC PLUS BASIC PLUS Each of the two models GQ67D and GR67D are marketed with two different levels of functionality such as image resolution scanning speed scanning modes etc Model GQ67D USB and IEEE 1394 interface Trade names COUGAR Sx 25 basic level of functionality COUGAR Sx 25 PLUS enhanced lev...

Page 205: ...FSG MTM 002 060511 7 Fig 2 1 COUGAR Sx 25 and CHAMELEON Sx 25 Block Diagram ...

Page 206: ...hrome Color Monochrome Color Monochrome Optical resolution 508 dpi 508 dpi 508 dpi 508 dpi SmartCard BASIC PLUS BASIC PLUS Each of the two models GN67D and GP67D are marketed with two different levels of functionality such as image resolution scanning speed scanning modes etc Model GN67D USB and IEEE 1394 interface Trade names CHROMA XL 42 basic level of functionality CHROMA XL 42 PLUS enhanced le...

Page 207: ...FSG MTM 002 060511 9 Fig 2 2 CHROMA XL 42 and CRYSTAL XL 42 Block Diagram ...

Page 208: ...f electric shock or injury to persons 3 1 1 DC Voltages Ref on Fig 3 1 DC Voltage Test point GND GND TP8 GND 3 3 V 0 1 V TP9 GND 5 3 V 0 0 2 V TP10 GND 12 0 V 1 0 V TP18 GND 24 0 V 1 V TP16 GND 5 0 V 0 15 V TP15 GND 12 0 V 0 3 V TP5 TP7 200 V 20 V TP7 TP6 200 V 20 V Caution These test points are at high voltage level and constitute a risk of electric shock or injury to persons 3 1 2 Lamp Driver Th...

Page 209: ...FAdd CRYSTAL XL 42 LMFAdd where dd board revision number 3 1 7 Jumper Settings Jumper JP1 not installed 3 1 8 Hints Jumper on JP1 Not installed Lamp controlled by SUC Installed Lamp constant ON Control signals on J11 pin 2 Lamp ON OFF LOW ON pin 8 Feed Motor Step Pulse pin 11 Feed Motor Direction LOW FORWARD Fan Speed Control A NTC Temperature Sensor located under the End Cover at the Operator Pan...

Page 210: ...FSG MTM 002 060511 12 GND TP4 12 13 17 5 3V 0 0 2V TP9 TP5 TP6 20V 20V TP7 200V 200V 12V 1 0V TP10 24V 1V TP18 3 3V 0 1V TP8 12V 0 3V TP15 5V 0 15V TP16 Fig 3 1 LMF Component Layout ...

Page 211: ...rived from 3 3V 3 2 2 Adjustments The gain and offset of the CBI Board are adjusted automatically by running Scanner Maintenance 3 2 3 Functional Test SCANtest 6 Test 7 Complete Hardware Test 3 2 4 Markings COUGAR Sx 25 CBIAdd CHAMELEON Sx 25 CBIAdd where dd board revision number 3 2 5 Jumper Settings No jumpers 3 2 6 Hints 3 3 V 5 3 V and 12 V is supplied from the SMPS via the SUC Board CCD The l...

Page 212: ...001 Vertical Positioning see FSG MTM 001 Check Scan Width if it is within the limits given in FSG MTM 001 Focus will also be OK and no further adjustments are required Run Scanner Maintenance see FSG MTM 001 These adjustments can be made without loosening the Camera Fixing Screws and without loosening the Focus Lock Ring Lock Screw 3 3V 0 1V C301 bottom 5 3V 0 0 2V D3 bottom 1 8V 0 1V C308 bottom ...

Page 213: ... 3 3 2 Adjustments The gain and offset of the CBK Board are adjusted automatically by running Scanner Maintenance 3 3 3 Functional Test SCANtest 6 Test 7 Complete Hardware Test 3 3 4 Markings CHROMA XL 42 CBKAdd CRYSTAL XL 42 CBKAdd where dd board revision number 3 3 5 Jumper Settings No jumpers 3 3 6 Hints 3 3 V is supplied from the LMF via the SUC Board 5 3 V and 12 V is supplied from the SMPS v...

Page 214: ...001 Vertical Positioning see FSG MTM 001 Check Scan Width if it is within the limits given in FSG MTM 001 Focus will also be OK and no further adjustments are required Run Scanner Maintenance see FSG MTM 001 These adjustments can be made without loosening the Camera Fixing Screws and without loosening the Focus Lock Ring Lock Screw 1 8V 0 1V C308 bottom 3 3V 0 1V C301 bottom GND J701 pin3 4 Camera...

Page 215: ...cription in FSG MTM 001 SKDG which is used in the XL 42 scanners is electrical identical to the SKDF variant used in XL 54 3 5 1 Markings COUGAR Sx 25 SKDAdd CHAMELEON Sx 25 SKDAdd CHROMA XL 42 SKDGdd CRYSTAL XL 42 SKDGdd where dd board revision number 3 5 2 Switch Setting Scanner ID DIP Switch Setting SW 1 SW 2 SW 3 SW 4 SW 5 SW 6 SW 7 SW 8 HE X COUGAR Sx 25 OFF OFF ON OFF ON OFF OFF OFF 0x28 CHA...

Page 216: ...alibrated using Scanner Maintenance afterwards to restore the actual values 3 6 IME used in XL 42 scanners All test points referred to below are shown in Fig 3 4 page 19 All voltages are measured relative to test points GND_T1 3 6 1 DC Voltages Ref on Fig 3 4 DC Voltage R34 top 5 3 V 0 0 2 V 5V0_D1 5 2 V 0 0 2 V 3V3_D1 3 3 V 0 1 V 3 6 2 Adjustments No adjustments 3 6 3 Functional Test Connect the ...

Page 217: ...FSG MTM 002 060511 19 3 3V 0 1V 3V3_D1 5 2V 0 0 2V 5V0_D1 GND GND_T1 5 3V 0 0 2V R34 Top Fig 3 4 IME Component Layout ...

Page 218: ...ltages Ref on Fig 3 5 DC Voltage R34 top 5 3 V 0 0 2 V 5V0_D1 5 2 V 0 0 2 V 3V3_D1 3 3 V 0 1 V 3 7 2 Adjustments No adjustments 3 7 3 Functional Test Connect the computer to each separate port in turn and start SCANtest 6 or WIDEsystem to check if the scanner is connecting on all ports available 3 7 4 Markings COUGAR Sx 25 IMFAdd CHAMELEON Sx 25 IMFAdd where dd board revision number ...

Page 219: ...FSG MTM 002 060511 21 3 3V 0 1V 3V3_D1 5 2V 0 0 2V 5V0_D1 GND GND_D1 5 3V 0 0 2V R34 Top Fig 3 5 IMF Component Layout ...

Page 220: ...ed switch settings SW No 1 2 3 4 and 5 do not apply for the XL 42 scanners but should be set to the default settings shown in the table below Default DIP Switch Setting Switch No 1 2 3 4 5 6 7 8 SCSI ID 2 ON OFF ON ON OFF OFF OFF OFF SCSI ID Terminator and Communication Mode Selection Switch No 1 2 3 4 5 6 7 8 SCSI ID 0 ON ON ON X X X X X SCSI ID 1 OFF ON ON X X X X X SCSI ID 2 ON OFF ON X X X X X...

Page 221: ...r debugging and SW5 should normally be set to OFF SW6 Not used SW7 If download fails try to set SW7 to ON For normal operation SW7 must be set to OFF SW8 Reserved for factory testing and must be set to OFF NB The switches are read at power on only and the scanner must be switched OFF and back ON for a changed switch setting to become effective 3 8 5 Signal LED on the CRB Board The signal LED LED1 ...

Page 222: ...FSG MTM 002 060511 24 5 3V 0 0 2V VR1 pin3 3 3V 0 1V VR1 tab LED1 S1 SCSI ID Switch Switch no 8 Switch no 1 GND J4 pin10 Fig 3 6 CRB Component Layout ...

Page 223: ...oltage Remarks C2 left 12 0 V 1 0 V SUC 12V_CAM C4 top 5 3 V 0 0 2 V SUC 5V_CAM TP2 5 0 V 0 15 V Regulator on MDA TP4 3 3 V 0 1 V Regulator on MDA 3 9 2 Functional Test SCANtest 6 Test 28 Original Sensor Test See FSG MTM 001 3 9 3 Markings CHROMA XL 42 MDACdd CRYSTAL XL 42 MDACdd where dd board revision number 5 0V 0 15V TP2 3 3V 0 1V TP4 5 2V 0 0 2V C4 Top GND TP1 12V 1 0V C2 Left Fig 3 7 MDA Com...

Page 224: ...dge in order to replace the lamp This will ruin the calibration resulting in either reduced scanning quality or reduced lamp life Attempting to replace the lamp tube will violate safety and constitute a risk of electric shock or injury to person 3 11 Check and Adjustment of Original Guide Sensors ATAC XL 42 Only Please refer to FSG MTM 001 3 12 Adjustment of Original Sensors Sx 25 scanners Please ...

Page 225: ...to be tilted proceed as described below 4 1 Setting the Initial Position of the Vertical Alignment Arm Important If the initial position of the Vertical Alignment Arm needs to be set this is most likely because the arm is not fixed properly to the Vertical Adjustment Screw or because the vertical position of the fixed camera has changed significantly The vertical position of the cameras should the...

Page 226: ...Set the Vertical Tilt Levers to their nominal positions that is horizontal position for the lever near the connector end of the camera board and vertical position for the other Turn the Vertical Adjustment Screw using the spanner to get as total sum of 16 Black Lines f ex 5 Black Lines at the start and 11 Black Lines at the end of the scanline Tighten the lock screw for the Vertical Alignment Arm ...

Page 227: ...d PC with SCANtest 6 and Scanner Maintenance installed COUGAR Sx 25 CHAMELEON Sx 25 CHROMA XL 42 CRYSTAL XL 42 USB or IEEE 1394 Optical Adjustment Pattern COUGAR Sx 25 CHAMELEON Sx 25 6779D105 CHROMA XL 42 CRYSTAL XL 42 6779D134 Focus Pattern COUGAR Sx 25 CHAMELEON Sx 25 6779D215 CHROMA XL 42 CRYSTAL XL 42 6779D216 Refer to FSG MTM 001 ...

Page 228: ...SG MTM 002 060511 30 4 3 1 Check of Light Profiles The uncorrected and corrected light profiles are shown for reference below Fig 4 2 Sx 25 Uncorrected Light Profile Fig 4 3 Sx 25 Corrected Light Profile ...

Page 229: ...FSG MTM 002 060511 31 Fig 4 4 XL 42 Uncorrected Light Profile Fig 4 5 XL 42 Corrected Light Profile ...

Page 230: ...ge the focus adjustment if it is absolutely necessary i e if the Scan Width is not within the limits given in 4 3 3 Refer to FSG TSM 001 for adjustment procedure IMPORTANT After replacement of the Camera Board CBx check the Scan Width It is ONLY necessary to adjust the focus if the Scan Width is not within the limits given in 4 3 3 Important On XL 42 scanners be careful to center the focus pattern...

Page 231: ...ent Therefore the Scan Width must be checked and readjusted if necessary when the Focus adjustment has been changed On the other hand the Focus adjustment is relative tolerant to changes in the Scan Width adjustment and as a rule of thumb the Scan Width adjustment can be changed 1 SWU without the need for re focusing When all camera adjustments have been completed run Scanner Maintenance ...

Page 232: ...tical Adjustment Pattern 3 Camera 42 The aim of this adjustment is to obtain a camera Scan Width of COUGAR Sx 25 CHAMELEON 25 635 mm CHROMA XL 42 CRYSTAL XL 42 365 3 375 0 365 3 mm The Scan Width is correct if the total sum of Scan Width Units SWU at the start and at the end of the scanline is as shown in the table below 1 SWU is either 1 Black Line or 1 White Space of the Scan Width Pattern A Mod...

Page 233: ...m of this adjustment is to position the field of vision of the CCD Camera symmetrically with respect to the Scan Width Adjustment Patterns The Black Lines and White Spaces of the Scan Width Patterns should be distributed symmetrically with the following number of Scan Width Units at both ends of the scanline Model Optical Adjustment Pattern No of Scan Width Units start No of Scan Width Units end T...

Page 234: ...rect Vertical Position within the scan area and to ensure that the scanline is horizontal The Vertical Positioning of the CCD Cameras is based on the number of black lines of the Vertical Position Pattern that crosses the scanline The step height of the Black Lines in the Vertical Position Pattern is shown in the table following Model Optical Adjustment Pattern Step Height of Black Lines Step Heig...

Page 235: ...FSG MTM 002 060511 37 Fig 4 9 Sx 25 Scan Width CCD Centering and Vertical Positioning Fig 4 10 XL 42 Camera A Scan Width CCD Centering and Vertical Positioning ...

Page 236: ...FSG MTM 002 060511 38 Fig 4 11 XL 42 Camera B Scan Width CCD Centering and Vertical Positioning Fig 4 12 XL 42 Camera B Scan Width CCD Centering and Vertical Positioning ...

Page 237: ...A A A B C B A Scan Width Patterns Vertical Position Patterns Focus Pattern used for coarse Focus adjustment Sub pattern A Sub pattern B Sub pattern C A A Detail A A A B C A B C A B Fig 4 13 Optical Adjustment Pattern 1 Camera 25 ...

Page 238: ...MERA B Scan Width Patterns Vertical Position Patterns Focus Pattern used for coarse Focus adjustment Sub pattern A Sub pattern B Sub pattern C Detail A A A B C CAMERA C CAMERA A Fig 4 14 Optical Adjustment Pattern 3 Camera 42 ...

Page 239: ...alibration Sheet 42 p n 6799D171 Special Tools Scanner Model COUGAR Sx 25 CHAMELEON Sx 25 CHROMA XL 42 CRYSTAL XL 42 Belt Tension Gauge p n 6779D120 Adjustment Tools for Roller Sensor 2 pcs p n 6779D133R01 Adjustment Tools for Top Position Sensor 2 pcs p n 6779D246R01 For cleaning of the Glass Plate and the White Background Plate use Ordinary window cleaning detergent Soft lint free cloth Microfib...

Page 240: ...FSG MTM 002 060511 42 6 Wiring Diagrams Fig 6 1 Sx 25 Primary Wiring page 43 Fig 6 2 Sx 25 Secondary Wiring page 44 Fig 6 3 XL 42 Primary Wiring page 45 Fig 6 4 XL 42 Secondary Wiring page 46 ...

Page 241: ...FSG MTM 002 060511 43 Fig 6 1 Sx 25 Primary Wiring ...

Page 242: ...FSG MTM 002 060511 44 Fig 6 2 Sx 25 Secondary Wiring ...

Page 243: ...FSG MTM 002 060511 45 Fig 6 3 XL 42 Primary Wiring ...

Page 244: ...FSG MTM 002 060511 46 Fig 6 4 XL 42 Secondary Wiring ...

Page 245: ... 013 PREPARED BY BN AUTHORIZED JR DISTRIBUTION Tegningsarkiv Svendborg 1 PT Svendborg 1 DD 1 ISSUE REVISION 1 8 DATE 2006 03 28 This document is the property of Contex A S The data contained herein in whole or in part may not be duplicated used or disclosed outside the Recipient for any purpose other than to conduct technical evaluation This restriction does not limit the Recipients right to use i...

Page 246: ...ing for Top Position Sensor Shutter added 1 5 040701 BN All Sx 25 and XL 42 models added Packing spec R01 added to p n 1 6 041122 BN All Drive Belts and pulleys see note on p 3 6702D818R01 6702D716RA1 Logo Badge USB Cable for Sx 25 6799D172R01 6702A259R01 6702D259R01 correction L End Cover for Sx 25 6702D262R01 corr 1 7 060322 LM All HS 42 models added 6702D262R01 End Cover Left Hand Side removed ...

Page 247: ...oduction This document contains the Price List for Spare Parts and Service Accessories for the Wide Format Scanner models Model Name Trade Name GA67D COUGAR 25 GB67D COUGAR 36 GC67D CHAMELEON 25 GD67D CHAMELEON 36 GE67D CHROMA Tx 40 GF67D CRYSTAL Tx 40 GG67D CHAMELEON PREMIER 36 GH67D MAGNUM XL 54 GK67D COUGAR Tx 36 GL67D CHAMELEON Tx 36 GM67D PREMIER Tx 36 GQ67D COUGAR Sx 25 GR67D CHAMELEON Sx 25...

Page 248: ...eel 6763D103R01 6763D108R01 The changes have been implemented from the following serial numbers Model Serial Number CHROMA XL 42 GN67D48003X CRYSTAL XL 42 GP67D48022L COUGAR Sx 25 GQ67D4A002J CHAMELEON Sx 25 GR67D4A012W Due to the different profile of tooth always replace with same type of drive belt and gears as originally used Alternatively for early unit change drive belt and all gears to the t...

Page 249: ...rator Panel 6733D001R01 x x x x x x x x x x x x SKDF Operator Panel 6733D006RA1 x SKDG Operator Panel 6733D007RA1 x x x x IMBA Interface Module 6734D001R01 x x x IMBB Interface Module 6734D002R01 x x x x IMDA Interface Module 6740D001R01 x x x x x x x IMEA Interface Module IEEE 1394 and USB 2 0 6835A001R01 x x x IMFA Interface Module IEEE 1394 and USB 2 0 6743D001R01 x x x IMGA Interface Module 68...

Page 250: ...ule 6738A122R01 x x x x x x x x x x x x x x x x x RFI Filter 0077E038R01 x x x x x x x x x x x x x x x x x EMC Contact Spring for SKD 6702D238R01 x x x x x x x x x x x x x 5 Fuses LMx T2 0AH IEC127 2 5 UL R C 5x20 mm 0177A060202 x x x x x x x x x x x x x x x x x x SMPS 0080A058R01 F4A IEC127 2 2 UL R C 5 x 20 mm 0177A030402 x x x x x x x x x x x x x x x x x x 6 Mechanical Parts End Cover Right Han...

Page 251: ...al Guide Plate complete 25 6729D122R01 x x Original Guide Plate complete 25 6729D196R01 x x Original Guide Plate complete 40 6729D137R01 x x x x x Original Guide Plate complete 42 ATAC 6729D179R01 x x x x Original Guide Plate complete 54 ATAC 6729D163R01 x Gas Spring 150N A40 Guide Plate 6705D264R01 x x x x x Gas Spring 50N ATAC 2 pcs 6729D414R01 x x x x Gas Spring 90N ATAC 2 pcs 6729D364R01 x Sli...

Page 252: ... 6702D805R01 x x x x x x x x Shield over Exit Feed Roller Shaft 25 6702D232R01 x x x x Shield over Exit Feed Roller Shaft 54 6702D244R01 x Shield over Exit Feed Roller Shaft 42 6702D268R01 x x x x Fixing Screws for Roller Shields 6702A212R01 x x x x x x x x x x x x x x x x x Glass Plate 40 packed 6729D105R01 x x x x x x x x x Glass Plate 25 packed 6729D127R01 x x x x x Glass Plate 54 packed 6729D1...

Page 253: ...1 x x x x x x x x x x x x x x x x x Castor with Brake for Scanner Bogie 2205A110R01 x x x x x x x x x x x x x x x x x Fixing Screw for Scanner 2205A211R01 x x x x x x x x x x x x x x x x x 10 Receiving Table Height Adjustment Screw 2205A137R01 x x x x x x x x x x x x 11 Scanner Accessories AT to SCSI Host Adapter for PCI Bus 0090B019R01 x x x x x x x x SCSI Cable HD50 HD50 3 m 0090B044R01 x x x x ...

Page 254: ...7D CHAMELEON 36 1 GE67D CHROMA Tx 40 GE67D3A002 2 GF67D CRYSTAL Tx 40 GF67D3A008 2 GG67D CHAMELEON PREMIER 36 1 GH67D MAGNUM XL 54 GH67D3A006 3 GK67D COUGAR Tx 36 GK67D3A012 1 GL67D CHAMELEON Tx 36 GL67D3A016 1 GM67D PREMIER Tx 36 GM67D3A007 1 all produced with old type RECOMMENDED ACTION It is recommended to change drive belt on scanners with serial numbers lower than the ones listed above at the...

Page 255: ...fore slowly increase over time and if readjusted the light level is lowered To ensure a constant predefined light level in the scanners throughout the lifetime of the lamp the lamp driver should therefore ONLY be adjusted when the lamp is new In this way the light level is kept at a known predefined level This means that the lamp driver is ONLY adjusted when changing either the Lamp the Lamp Drive...

Page 256: ... P2 CW until LED3 switches ON and then slowly CCW until LED3 switches OFF 6 Leave the scanner on for 1 minute 7 Turn P2 CW until LED3 switches ON and then slowly CCW until LED3 switches OFF 8 Replace the front cover 9 Reset the lamp counter Start SCANtest 6 Select Test 1 Scanner Information Press the button Reset Lamp Counter Type the password xetnoc and press Reset Lamp Counter 10 Calibrate the s...

Page 257: ...he system To calibrate the ATAC simply run Test 30 If the calibration fail this is most likely because the tacho sensor is not functioning In this case correct as described below RECOMMENDED ACTION In case the ATAC calibration fails 1 Move Original Guide Plate to upper position 2 Open Original Guide Plate 3 Remove Ruler and the four fixing scews located behind the Ruler 4 Close Original Guide Plat...

Page 258: ... replaced Because of this Contex has changed the CBEA spare part 6735D001R01 to include the following 2 pcs CBIA Camera Boards Firmware CD Upgrade Note This does in no way influence on the performance of the scanner COMMENTS Firmware Release 61 Build 1172 or newer supports both CBEA and CBIA camera boards As the scanner is not able to determine which board is installed switch 6 on the SCSI ID swit...

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