Conductix-Wampfler 0815 Series Installation Instructions Manual Download Page 22 | Manualshive

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Installation Instructions

Expansion Module and Expansion Element

Program 0815

MV0815-0005a-EN

www.conductix.com translated document

page 22 of 26

Fig. 36: Installing installation part

Fig. 37: Expansion element without electrical bypass

Fig. 38: Expansion element with electrical bypass

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Summary of Contents for 0815 Series

Page 1: ...0 m 7 5 2 Calculating the Number of Expansion Elements at Building Load Profile Expansion Joints 8 6 Installation 9 6 1 Safety 9 6 2 Installing Expansion Modules Segment 12 6 3 Installing Expansion Mo...

Page 2: ...Expansion Element Program 0815 MV0815 0005a EN www conductix com translated document page 2 of 26 7 2 3 Case 3 Steel Conductor Rail on Steel Load Profile 25 7 2 4 Case 4 Steel Conductor Rail on Alumin...

Page 3: ...he conductor rail and the load profile It use is necessary if expansion takes place between two fastening points that cannot be compensated or absorbed by the individual components of the conductor ra...

Page 4: ...sion module max 1250 mm PE position In fourth place after L1 L2 and L3 counting from the top PE system PEplus error prevention Conductor cross section Rail 25 mm expansion point 6 mm with conductor lo...

Page 5: ...module has a total expansion distance of 2x8 mm 16 mm The expansion module includes hanger clamps 3 and the wiring for the expansion elements The wiring cable loop is placed on the back of the expansi...

Page 6: ...ng load profile Procedure 1 Calculate the required expansion modules at building load profile expansion points 2 Calculate the required expansion modules on straight load profile sections over 20 m NO...

Page 7: ...ds Two end caps A curve bend and an end cap A curve bend and an anchor clamp For track segments the number of expansion modules is determined according to the following table Length Temperature spread...

Page 8: ...iate expansion distance The number of expansion modules needed per load profile expansion joint is determined by the basic formu la Expansion distance of load profile expansion joints mm 16 mm number...

Page 9: ...he installation area is tidy and clean Loosely stacked or scattered components and tools are a source of hazards Install components properly Comply with the specified screw tightening torques DANGER P...

Page 10: ...tapes etc Use personal protective equipment CAUTION Risk of puncture wounds and cuts The packaging material can contain sharp objects such as nails and wood splinters that can cause injury to limbs U...

Page 11: ...all the conductor rail out of manual reach Attach a sign saying Risk of death by electrocution with the relevant hazard sym bol in all areas with live components The customer must ground metallic comp...

Page 12: ...existing installation using screw connectors The 4 hanger clamps used to install the expansion module see Fig 9 may not be removed for installation These hanger clamps are installed for fastening of...

Page 13: ...rofiles floating installation NOTE The hanger clamps fastened to the load profile must have enough distance from the middle of the hanger clamp to the middle of the expansion element of the expansion...

Page 14: ...lap of the conductor rail A Additional hanger clamp is required B Hanger clamps are offset in the direction of installation Fig 14 System after offsetting the hanger clamps If there is an appropriate...

Page 15: ...nsion module with adjustment aid DANGER Damage to the conductor rail due to nonfunctional expansion module The adjustment aid remains in the expansion modules during conductor rail installation and pr...

Page 16: ...sion module are connected to the preinstalled conductor rail using rail connectors see section 6 3 3 2 in BAL0185 0002 EN Fig 17 Push the rails onto the connector Fig 18 Correct position of the clamp...

Page 17: ...ons in chapter 5 1 After determining the installation position of the expansion modules see above install the conductor rails up to the installation position of the expansion element The conductor rai...

Page 18: ...15 MV0815 0005a EN www conductix com translated document page 18 of 26 Fig 24 Insert expansion module with hanger clamp into existing hanger clamp Fig 25 Overview of the expansion module with hanger c...

Page 19: ...ding load profile expansion joint Fig 26 Expansion element with adjustment aid DANGER Damage to the conductor rail due to nonfunctional expansion module The adjustment aid remains in the expansion mod...

Page 20: ...sion module are connected to the preinstalled conductor rail using rail connectors see section 6 3 3 2 in BAL0185 0002 EN Fig 27 Push the rails onto the connector Fig 28 Correct position of the clamp...

Page 21: ...ments in Existing Systems For existing systems single pole expansion elements are used that are installed at each pole in the segment like a connection point During installation fasten the expansion e...

Page 22: ...le and Expansion Element Program 0815 MV0815 0005a EN www conductix com translated document page 22 of 26 Fig 36 Installing installation part Fig 37 Expansion element without electrical bypass Fig 38...

Page 23: ...nsion module installed must be removed during final inspection This permits the expan sion of the different components The adjustment at the factory later permits a possible expansion of 8 mm per expa...

Page 24: ...ted on each expansion element in the expansion module The diagrams below were prepared based on a full temperature span of 40 K and guarantee simplicity of adjustment 7 2 1 Case 1 Copper Conductor Rai...

Page 25: ...load profile expands more during changes in temperature than does the steel conductor rail Fig 43 Steel conductor rail on aluminum load profile NOTE After adjusting the gap be sure that it cannot sli...

Page 26: ...cument page 26 of 26 Fig 45 Correct position of the clamp Fig 46 Incorrect position of the clamp Fig 47 End cap pushed onto clamp unit Fig 48 Installing an air gap Conductix Wampfler GmbH Rheinstrasse...

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