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B–1

Appendix B. 50 and 100-WATT

INSTALLATION

B.1 U

NPACKING AND

NSPECTION

Inspect the shipping container for damage:

Step

Procedures

Retain shipping container and packing materials for possible re-shipment.

Check to determine that all parts, materials and documentation has been
shipped with the converter.

Inspect converter for possible damage, and then test for proper operation.

Notify the Comtech EF Data Customer Service representative
immediately; if the shipment is incomplete, or there is mechanical
damage, or the converter does not operate properly.

Notify the carrier, and retain all shipping materials for inspection by the
carrier, if there is damage to the shipping container.

Summary of Contents for XSAT-7080 Series

Page 1: ...Part Number MN XSAT7080 IOM Revision 0 XSAT 7080 5 to 25 50 100 Watts X Band Transceiver Installation and Operation Manual Part Number MN XSAT7080 IOM Revision 0 October 21 2005...

Page 3: ...ch this errata sheet to the cover Comments The highlighted change revises the connector pinout label Change Specifics 3 1 1 CONNECTOR J3 AC POWER MAINS 100 TO 125 VAC OR 205 TO 240 VAC WARNING To avoi...

Page 4: ...Department at service comtechefdata com Contact us via the web at www comtechefdata com 1 To return a Comtech EF Data product in warranty and out of warranty for repair or replacement 2 Request a Ret...

Page 5: ...3 2 Turning on the XSAT 3 3 3 3 Configuring the XSAT 3 3 3 3 1 Frequency 3 3 3 3 2 Attentuation 3 3 3 3 3 Gain Offset 3 4 3 3 4 Mute Mode 3 4 3 3 5 Mute 3 4 3 3 6 TX Amplifier 3 5 3 3 7 Channel Slope...

Page 6: ...Message Arguments 4 6 4 2 1 6 End Of Packet 4 6 4 3 Commands or Responses 4 6 CHAPTER 5 REDUNDANT SYSTEMS 5 1 5 1 Redundant System 5 1 5 2 RSU 5060 Interfaces 5 3 5 2 1 Electrical Interface 5 3 5 2 1...

Page 7: ...ply Voltages 7 2 7 3 2 RF Converter Module 7 3 7 3 3 Reference Oscillator Module 7 3 7 3 4 LNA Current Fault 7 3 7 3 5 Fan Fault 7 4 7 3 6 Temperature Fault 7 4 7 4 Equipment Return and Repair Procedu...

Page 8: ...he Remote Switch Box A 19 A 5 4 Redundancy Installation A 20 A 5 5 LNA Installation A 23 A 5 6 Cable Installation A 25 A 6 SPAR Mounting A 27 A 6 1 SPAR Mounting Kit A 27 A 6 2 Mounting Kits A 28 A 6...

Page 9: ...Redundancy Configuration A 11 Figure A 11 1 1 25W XSAT TX Switch Bracket AS 0489 A 13 Figure A 12 Cable Kit AS 0440 A 15 Figure A 13 Kit Waveguide AS 9512 A 16 Figure A 14 Assembly TX Remote Switch A...

Page 10: ...8 Figure B 17 Redundant Configuration B 19 Figure B 18 Assemble Waveguide Switch AS 9759 1 Partial Kit B 20 Figure B 19 Switch Port Locations B 20 Figure B 20 Preparing the Pole Bracket B 21 Figure B...

Page 11: ...onnector J4 5 5 Table 5 7 M C Signal Signal Description Connector J5 5 6 Table A 1 Universal Pole Mount AS 0599 A 2 Table A 2 Universal Pole Mount AS 0414 A 3 Table A 3 XSAT Mounting Brackets AS 0608...

Page 12: ...______________________________________________________________ ________________________________________________________________________ ________________________________________________________________...

Page 13: ...es a potentially hazardous situation that if not avoided could result in death or serious injury IMPORTANT IMPORTANT indicates a statement that is associated with the task being performed Metric Conve...

Page 14: ...he unit will be installed in a location with questionable power grid quality Comtech EF Data recommends installation of additional power conditioning surge suppression at the power junction box Ground...

Page 15: ...EF Data No other warranty is expressed or implied Comtech EF Data specifically disclaims the implied warranties of merchantability and fitness for particular purpose Exclusive Remedies The remedies pr...

Page 16: ...__________________________ ________________________________________________________________________ ________________________________________________________________________ ___________________________...

Page 17: ...ls It can also be used in communications system applications with full transponder HDTV and analog TV The converter is environmentally sealed and is designed to be hard mounted on or near the antenna...

Page 18: ...XSAT7080 X Band Transceiver Revision 0 Introduction MN XSAT7080 IOM 1 2 XSAT 7080 5 to 25 Watt X Band Transceiver XSAT 7080 100 Watt X Band Transceiver XSAT 7080 50 Watt X Band Transceiver...

Page 19: ...10W 25W 50W 100W 65 dB 68 dB 71 dB 74 dB 77 dB Gain Flatness without LNA 0 75 dB Full RF Band 0 75 per 36 MHz Gain Flatness 0 75 dB Full RF Band 0 75 per 36 MHz Gain Stability without LNA 0 25 dB cons...

Page 20: ...5W 50W 100W 11H x 8W x 11D inches 28H x 20W x 28D cm 9 75H x 10W x 23d inch 25H x 25W x 58D cm 10 60H x 12 5W x 26D inches 27H x 32W x 66D cm Group Delay Linear Parabolic Ripple 0 1 ns MHz 0 02 ns MHz...

Page 21: ...XSAT7080 X Band Transciever Revision 0 Specification MN XSAT7080 IOM 2 2 DIMENSION ENVELOPE Figure 2 1 5 to 25 WATT Dimensional Drawing 2 3...

Page 22: ...XSAT7080 X Band Transciever Revision 0 Specification MN XSAT7080 IOM 2 4 Figure 2 2 50 WATT Dimensional Drawing 18 60 3 78 11 52 8 14...

Page 23: ...Transciever Revision 0 Specification MN XSAT7080 IOM Figure 2 3 100 WATT Dimensional Drawing 5 5 18 9 7 1 12 5 OUTPUTPWAVEGUIDE TERMINATION C L 4 6 10 4 64 5 89 11 88 17 13 81 4 6 8X M8 1 25X8 HELICOI...

Page 24: ...XSAT7080 X Band Transciever Revision 0 Specification MN XSAT7080 IOM 2 6 Figure 2 4 Remote Switch Dimensional Drawing...

Page 25: ...terface This chapter will define in detail the controllable parameters provided via the command response structure 3 1 PIN OUTS 3 1 1 CONNECTOR J3 AC POWER MAINS 100 TO 125 VAC OR 205 TO 240 VAC WARNI...

Page 26: ...put XSAT Receive Line F REDUNDANT FAULT Input Redundant Controller Status Input G EIA 232 Td Output XSAT Transmit Line H AUXCOM Rd Input Auxiliary RS232 Rd used with Redundant Controller J AUXCOM Td O...

Page 27: ...directly to J7 3 3 CONFIGURING THE XSAT The XSAT is a complete RF Down Converter Terminal RF Up Converter Terminal and RF High Power Amplifier HPA in a single weather safe package The following paragr...

Page 28: ...nmute the unit using the commands in the next section If the Mute Mode is set to 0 the firmware will automatically unmute the IF or RF following a change to the Down Converter Frequency or Up Converte...

Page 29: ...commands defined in the next section Associated Remote Command s DSM USM 3 3 8 CHANNEL SLOPE ADJUST Both the Rx IF output and the Tx RF output channel slopes are user controllable The receiver channe...

Page 30: ...ovides an optional Cold Start feature that will ensure that the internal 10MHz reference signal is at a stable temperature prior to allowing the RF and IF outputs to be turned ON A fixed cold start in...

Page 31: ...current source can be turned ON OFF via the user This source is capable of providing up to 400 mA WARNING Never turn the unit ON without proper termination on the J7 RF OUTPUT port Individuals can be...

Page 32: ...monitors the state of the two XSATs and will automatically switch the OFFLINE unit online if the ONLINE unit faults In MANUAL mode the RSU 5060 will only switch the position of the Tx and Rx transfer...

Page 33: ...an be set to any values shown below 1200 2400 4800 9600 19200 38400 The factory default is 9600 Associated Remote Command s SBR 3 3 20 SET DATE The XSAT contains a battery powered Real Time Clock RTC...

Page 34: ...______________________________________________________________ ______________________________________________________________________________ __________________________________________________________...

Page 35: ...ure and protocol defined in later sections 4 1 1 RS 485 The RS 485 interface is provided at the 19 pin circular J5 connector The interface is a 4 wire RS 485 interface using the pin out shown in Table...

Page 36: ...s character format is fixed at 8 data bits 1 stop bit no parity The baud rate may vary between 1200 baud and 19 200 baud All data is transmitted in framed packets The master is assumed to be a PC or A...

Page 37: ...Slave to Master Start of Packet Device Address Address Delimiter Instruction Code Code Qualifier Optional Arguments End of Packet Character or Carriage Return Line Feed ASCII Code 62 47 61 63 33 or 42...

Page 38: ...nuation UFQ for Up Converter Frequency etc This aids in the readability of the message should it be displayed in its raw ASCII form All command are case sensitive only upper case alphabetic characters...

Page 39: ...AT with no message arguments The code slave to master is only used as follows If the master sends an instruction to set a parameter to a particular value then if the value sent in the argument is not...

Page 40: ...both the Up Converter frequency and the down converter frequency with less than 100 milliseconds between commands If this response is returned the command has not been excepted an the operator must re...

Page 41: ...0 00 and 25 00 Resolution 00 25 dB Example UAT 12 75 UAT message ok UAT received ok but invalid arguments found UAT UAT xx xx same format as command arguments Rx Attenuation DAT 5 bytes numerical Comm...

Page 42: ...UMU received ok but invalid argument found UMU UMU x same format as command argument Rx Mute DMU 1 byte value of 0 1 Command or Query Rx Mute where 0 Receiver Unmuted 1 Receiver Muted Example DMU 1 DM...

Page 43: ...ok REF received ok but invalid argument found REF message ok but not permitted in current mode REF REF xxx same format as command argument Cold Start CLD 1 byte value of 0 1 Command or Query Cold Sta...

Page 44: ...mand only This command is used to set the calibration point for the LNA current alarm feature Example CAL CAL message ok N A N A LNA Current Window LCW 2 bytes numerical Command or Query LNA Current M...

Page 45: ...s USM 1 byte B Tx Slope Value same as USA 3 bytes G Tx Gain Offset same as UGO 5 bytes Z Tx Amplifier State same as AMP 1 byte f Rx Frequency same as UFQ 6 bytes a Rx Attenuation same as UAT 5 bytes m...

Page 46: ...x and Rx switches Example RTG RTG message ok RTG received ok But invalid arguments found N A N A Remote Address Physical Address SPA 4 bytes numerical Command or Query Physical Address between 0001 an...

Page 47: ...xxx same format as command arguments Clear All Stored Alarms CAA None Command only Instructs the slave to clear all Stored Events This command takes no arguments CAA message ok N A N A Re Initialize R...

Page 48: ...lf N A TNA TNA xx see description for details of arguments Retrieve Serial Number N A 6 bytes alpha numerical C00000 to C99999 Query only Used to Query the units 6 digit serial number Slave returns it...

Page 49: ...tatus of the XSAT Example RCS cr UFQ 7905 0 cr DFQ 7275 0 cr UAT 12 50 cr DAT 01 50 cr ONL YES cr XMT ON cr AMP ON cr UMU OFF cr RCV ON cr DMU OFF cr CLD OFF cr AFR ON cr EXT NO cr lf N A RCS RCS x x...

Page 50: ...alpha numerical Query only Used to Query the utility status of the XSAT Example RRS cr R 5V 5 0 cr R 12V 11 8 cr TX SW OK cr RX SW OK cr lf N A RRS RRS x x see description for details of arguments Ret...

Page 51: ...lave to Master Query Instruction code and qualifier Response to Query Slave to Master Retrieve Alarm Status N A 171 bytes text Query only Used to Query the Alarm status of the XSAT Example RAS cr 24VL...

Page 52: ...rncfx cr lf where uuuu u Tx frequency dddd d Rx frequency aa aa Tx attenuation bb bb Rx attenuation o online status 0 OFFLINE 1 ONLINE t transmitter status 0 OFF 1 ON a amplifier status 0 OFF 1 ON m T...

Page 53: ...d Down converter slope adjust N A CUS CUS x x see description for details of arguments Concise Maintenance Status N A 80 bytes numerical Query only Used to Query the Maintenance status of the XSAT Ex...

Page 54: ...a 24V Power Supply Alarm b 20V Power Supply Alarm c 12V Power Supply Alarm d 10V Power Supply Alarm e 5V Power Supply Alarm f 5V Power Supply Alarm g Tx Synthesizer Lock Detect Alarm h Tx IFLO Lock D...

Page 55: ...been setup to operate in IMPORTANT Due to the parallel nature of the M C interface only RS 485 and RS 422 communications are supported through this device 5 1 REDUNDANT SYSTEM Figure 5 1 provides a bl...

Page 56: ...ports These switches are internal to the RSU and their positions are set to mirror the external TX RX switches DOWN CONV RF IN CSAT 1 LNA 2 M C RF OUT IF IN UP CONV EXT REF DOWN CONV RF IN IF OUT CSA...

Page 57: ...t to XSAT A Type N Female J8 Tx IF Output to XSAT B Type N Female J9 Rx IF Output to Customer Equipment Type N Female J10 Rx IF Input from XSAT A Type N Female J11 Rx IF Input from XSAT B Type N Femal...

Page 58: ...AT A J AUXCOM_TD Input RS232 from XSAT A to RSU 5060 K FAULT COMMON Output L XSAT A FLT NO Input Shorted to pin K O K open Faulted M n c N n c P POSITION A Output Ground A Online Open A Offline R A 24...

Page 59: ...nput RS232 from XSAT B to RSU 5060 K FAULT COMMON Output L XSAT B FLT NO Input Shorted to pin K O K open Faulted M n c N B SELECT Output Ground signal to XSAT B P POSITION B Output Ground B Online Ope...

Page 60: ...L A FAULT OPEN Output Shorted to pin K XSAT A Faulted M B FAULT OPEN Output Shorted to pin K XSAT B Faulted N n c P RED AUTO MAN Input Ground Manual Open Auto R n c S A ONLINE CLOSED Output Shorted to...

Page 61: ...ansfer switch option the power splitter is replaced with an IF transfer switch This allows the customer to access the offline transceiver 5 2 2 MECHANICAL INTERFACE The RSU 5060 is housed in a weather...

Page 62: ...AT s and control the Tx and Rx waveguide switches accordingly A functional block diagram of the RSU 5060 is shown in Figure 5 4 RS485 Tx RS485 Tx RS485 Rx RS485 Rx RS485 Tx RS485 Tx RS485 Rx RS485 Rx...

Page 63: ...5 send the following command 0000 SPA 0064 cr 5 3 2 RED AUTO MANUAL SIGNAL Pin P on the J5 connector is the RED AUTO MANUAL input pin The user can use this signal to control the operating mode of the...

Page 64: ...mand defined in Appendix A has the same effect as a momentary short to ground on Pin V 5 3 4 REDUNDANCY A B SIGNALS Pin S on both J1 and J3 connectors are used to tell the XSAT s that they are in a re...

Page 65: ...the OFFLINE XSAT will automatically receive the same command This automatic update feature is true for the following configuration parameters Transmit Frequency Receive Frequency Transmit Attenuation...

Page 66: ...______________________________________________________________ ______________________________________________________________________________ __________________________________________________________...

Page 67: ...his high level of gain provides an IF output signal level of 13 dBm at 1 dB of gain compression This provides the capability to handle longer modem cable runs or fan out for splitting networks without...

Page 68: ...000 or 2 500 MHz steps Both step sizes are automatically selectable IF filtering is provided by the 1590 MHz BPF It is just wide enough to pass the 36 MHz bandwidth of the desired signal while maintai...

Page 69: ...ugh to provide the necessary rejection to any unwanted mixer products the IFLO and other spurious signals The second mixer up converts the 1350 MHz IF signal to the desired output frequency It uses lo...

Page 70: ...for remote command inputs to the up and down converter sections It controls the attenuator settings the frequency settings and it monitors the alarm system and logs any alarms that might occur Remote...

Page 71: ...tenance and troubleshooting of the transceiver Comtech EF Data recommends that spare replacement transceivers be used to replace transceivers removed from the system for maintenance The input and outp...

Page 72: ...rter translates the RF input signal down to the IF output frequency of 52 to 88 MHz 5 The RF input level is 45 dBm typical and the IF output level is 13 dBm at 1 dB compression 7 2 TROUBLESHOOTING Tra...

Page 73: ...3 3 REFERENCE OSCILLATOR MODULE Reference Lock Detect A fault FT indicates that the reference oscillator is not locked Check all connections to the converter module to make sure they are secure If the...

Page 74: ...section in the Preface of this manual for additional information on returning equipment for repair IMPORTANT An item is considered Out of Warranty if the warranty period as determined by the original...

Page 75: ...cribes items particular to the XSAT 7080 10 Watt unit 8 1 Overview This appendix provides instructions on the installation operation and maintenance of the XSAT 7080 10 dBm Transceiver manufactured by...

Page 76: ...her power versions of the same XSAT The converter is environmentally sealed and is designed to be hard mounted on or near the antenna structure CAUTION The downconverter RF input connector is wired to...

Page 77: ...0 dB from 40 to 55 C 40 to 131 F Image Rejection 60 dB In Band 2 nd Harmonic 55 dBc RX Gain Stability without LNA at 0 dBm Output Level 0 25 dB Constant C 1 00 dB 40 to 55 C 40 to 131 F Carrier Mute 7...

Page 78: ...eps 0 to 30 dB in 0 25 dB steps 0 to 20 dB in 0 25 dB steps 0 to 30 dB in 0 25 dB steps Solar Radiation 350 BTU foot2 hour Phase Noise 100 Hz 1 kHz 10 kHz 100 kHz 66 dBc Hz 76 dBc Hz 86 dBc Hz 96 dBc...

Page 79: ...nize a fault of the external HPA and drive the redundant switching appropriately The downconversion side of the transceiver operates the same as the standard XSAT 9 2 External Amplifier Communication...

Page 80: ...n Out for External Amplifier Communication 10 dBm XSAT Trasceiver Pin Number Signal Description A RX B RX C TX D TX E No Connect F Fault Normally Open G Fault Common H Ground Comtech EF Data Part No C...

Page 81: ...h EF Data Customer Service representative immediately if the shipment is incomplete or there is mechanical damage or the converter does not operate properly 5 Notify the carrier and retain all shippin...

Page 82: ...capable of damaging any test equipment connected to the connector Do not connect test equipment to this connector without a coaxial DC block between the connector and the test equipment A 4 1 MOUNTIN...

Page 83: ...tion Pole Mounting Kit 1 4 FP BR0071 Bracket 1 1 4 Strap 1 5 FP BR0069 Bracket Strap Fixed Pole Mounting Kit 1 6 HW M8X1 25X25HEXSS Bolt Hexhead M8X1 25X25 SS 2 7 HW M8FLATSS Washer Flat M8 SS Metric...

Page 84: ...No Part No Nomenclature QTY 1 FP BR0095 Bracket Single Thread 25W XSAT 1 2 HW M8X1 25MMHEX Bolt Hexhead 4 3 HW M81 25X20MMFHSS Screw Flathead 4 4 HW M8FLATSS Washer Flat SS 4 5 HW M8SPRINGNUT Springn...

Page 85: ...tered to the unistrut bracket 1 Tighten the hardware 5 Attach bracket 5 figure A 1 to the strap 4 using two nuts 10 two flat washers 7 and two split washers 8 6 Place the assembly against the pole wit...

Page 86: ...XSAT7080 X Band Transceiver Revision 0 5 25W Installation MN XSAT7080 IOM A 6 Figure A 4 Installing Pole Bracket with XSAT Mounting Plate Figure A 5b On the Pole Figure A 5c Looking Down...

Page 87: ...1 Figure A 2 over springnuts and secure using screws 3 Observe the orientation of the Key slots used for mounting the XSAT Transceiver 11 Mount the unit as follows a Loosely install four bolts 4 Figur...

Page 88: ...0501 Feed Horn Mounting Kit Contact Comtech EF Data Customer Support department To install a single LNA to an antenna Step Procedures 1 Remove the protective cover from the antenna OMT and LNA 2 Insta...

Page 89: ...e connector between the fixed and movable parts and where the cable connects to the connector Signal attenuation and possible loss of signal can occur in the presence of moisture All cable junctions s...

Page 90: ...XSAT7080 X Band Transceiver Revision 0 5 25W Installation MN XSAT7080 IOM A 10 Figure A 8 Cable Connections...

Page 91: ...A 2 1 1 Mounting Kit Assembly AS 0596 Part No Nomenclature QTY AS 0414 Kit Redundancy Pole Mount 2 AS 0489 Assy 1 1 25W XSAT 1 AS 0608 Assy Bracket Mount 25W XSAT 2 Refer to single thread configuratio...

Page 92: ...BR0080 Bracket Remote Coax Switch 1 2 HW M4Flat Washer Flat 2 3 HW M4LOCK Washer Lock 2 4 HW M4X10PHP Screw Phillips Head 7X10 2 5 HW M8FLATSS Washer Flat SS 4 6 HW M8LOCKSS Washer Split Lock SS 4 7 H...

Page 93: ...HLF Gasket CPR112 Half Thick 4 5 HW M4FLAT Washer Flat M4 SS 34 6 HW M4LOCK Washer Lock M4 SS 34 7 HW M4X 07X10FHP Screw M4X10 Flat Head SS 4 8 HW M4X 07X12MMHEX Bolt Hexhead M4X 07X12MM SS 32 9 HW M4...

Page 94: ...MN XSAT7080 IOM A 14 Item Part No Nomenclature QTY 1 CA RF0097 Cable Output RF 4 2 CA WR0051 Cable Control LNA Switch 1 3 CA WR0052 Cable Control TX Switch 1 4 CA WR0053 Cable Communication 1 5 CA WR...

Page 95: ...t Hexhead 12 2 GA GSKTCPR112HLT Gasket CPR112 Half Thick 1 3 HW M6X1HEXNUT Nut Hex 12 4 HW M6LOCK Washer Lock 12 5 GA GSKTCPR112FUL Gasket CPR112 Full Thick 1 6 HW M6FLAT Washer Flat 12 Figure A 13 Ki...

Page 96: ...XSAT7080 X Band Transceiver Revision 0 5 25W Installation MN XSAT7080 IOM A 16 Item Part No Nomenclature QTY 1 AS 0490 Assembly Remote Switch Box 1 Figure A 14 Assembly TX Remote Switch AS 0490...

Page 97: ...Item Part No Nomenclature QTY 1 SW COAX N F Sealed Switch COAX N FE 1 2 RF A8430N RF ATTEN DC 30 dB 1 3 HW M4X 07X8MMPHMS Screw Panhead 4 4 HW M4LOCK Washer Lock 4 5 CA RF0097 Cable Output RF 2 6 CN C...

Page 98: ...503 Step Procedures 1 Connect attenuator 2 figure A 15 to switch 1 Port 3 2 Ensure that machined grooves of attenuator allows for the future connection of the RF cables 3 Connect the 50 termination 6...

Page 99: ...one end of the Control cable 4 Figure A 12 to UNIT A 1 Figure A 17 connector 2 Connect one end of the Control cable 5 to UNIT B 2 Figure A 17 connector 3 Connect one end of Cable 2 to RX SWITCH 3 Fig...

Page 100: ...with two bolts 8 figure A 11 flat washers 5 and split washers 6 3 Loosen lower unistrut bracket and position so the lower holes in the bracket are aligned vertically with the center of the lower unis...

Page 101: ...racket 1 figure A 2 and secure with four bolts 2 flat washers 4 and lock washers 6 9 Position assembled TX switch 1 figure A 15 on bracket 1 figure A 11 and secure with two screws 4 flat washers 2 and...

Page 102: ...it clean 2 Position Low Noise Amplifiers LNAs and gasket 4 Figure A 22 on Port 2 and Port 4 of switch 11 3 Secure each LNA with eight bolts 8 lock washers 6 and flat washers 5 4 Position waveguide te...

Page 103: ...cal LNAs Step Procedures IMPORTANT Ensure that the OUTPUT flange of the filter is against switch 11 6 Loosely bolt bracket 2 to plate 1 as shown with screws 9 washers 5 and lockwashers 6 7 Secure asse...

Page 104: ...sed in outdoors application must be sealed to avoid leakage particularly N type connectors Moisture can seep into junctions at the plug end of the connector between the fixed and movable parts and whe...

Page 105: ...XSAT7080 X Band Transceiver Revision 0 5 25W Installation MN XSAT7080 IOM A 25 Figure A 23 Cabling the Redundant Configuration Block Diagram...

Page 106: ...mounting is providing to Spar mount the unit in a single thread configuration Item No Part No Nomenclature QTY 1 HW M8FLATSS Washer Flat SS 8 2 HW M8X1 25X15MMHEX Bolt Hex 4 3 HW M8LOCKSS Washer Split...

Page 107: ...Spar Mounting Kit 1 x 2 AS 0422 Spar Mounting Kit 1 75 x 4 AS 0501 Customer Select A 6 3 MOUNTING INSTRUCTIONS Step Procedures 1 Position the XSAT Transceiver against the spar arm of the satellite di...

Page 108: ......

Page 109: ...aterials and documentation has been shipped with the converter 3 Inspect converter for possible damage and then test for proper operation 4 Notify the Comtech EF Data Customer Service representative i...

Page 110: ...2 B 2 PERSONNEL Comtech EF Data recommends that two technicians be required to install any of the following installations B 3 TOOLS REQUIRED The following tools are recommended for unit installation...

Page 111: ...ONFIGURATION B 4 1 MOUNTING KITS The following mounting procedures are to provide pole mount instructions for the unit in a single thread configuration Table C 1 Universal Pole Mount 100 Watt AS 0600...

Page 112: ...rmination Pole Mounting Kit 1 4 FP BR0071 Bracket 1 1 4 Strap 1 5 FP BR0069 Bracket Strap Fixed Pole Mounting Kit 1 6 HW M8X1 25X25HEXSS Bolt Hexhead M8X1 25X25 SS 2 7 HW M8FLATSS Washer Flat M8 SS Me...

Page 113: ...clature QTY 1 FP BR0067 Bracket Pole Mount Kit 2 2 HW M8FLATSS Washer Flat M8 SS Metric 8 3 HW M8LOCKSS Washer Splitlock M8 SS Metric 8 4 HW M8SPRINGNUT Springnut M8 xX 1 25 4 5 HW M8X1 25MMHEXSS Bolt...

Page 114: ...he each channel of the Unistrut brackets 3 Fasten two pipe blocks 11 loosely to the springnuts using two bolts 6 two flat washers 7 and two splitlock washer 8 4 Position Unistrut brackets 1 with pipe...

Page 115: ...inst the pole with the strap around the pole and trim strap 4 to fit as shown in Figure B 4 using the tin snips 8 Attach bracket 3 figure B 1 to the strap 4 using two nuts 10 two flat washers 7 and tw...

Page 116: ...ith bolts 6 flat washers 2 and split lock washers 4 16 Install four bolts 6 figure 2 2 flat washers 2 and splitlock washers 3 on the XSAT unit 17 Lift the XSAT unit and slide bolts 6 into the grooves...

Page 117: ...a single LNA to an antenna proceed as follows Step Procedures 1 Remove the protective cover from the antenna OMT and LNA 2 Install the appropriate gasket on the antenna end of the LNA 3 If only one of...

Page 118: ...nector between the fixed and movable parts and where the cable connects to the connector Signal attenuation and possible loss of signal can occur in the presence of moisture All cable junctions shall...

Page 119: ...and Transceiver Revision 0 50 and 100 Watt Installation MN XSAT7080 IOM B 11 Figure B 9 Cable Connections NOTE All cables connecting to the XSAT unit connectors located on the bottom surface are custo...

Page 120: ...vision 0 50 and 100 Watt Installation MN XSAT7080 IOM B 12 B 6 REDUDANCY CONFIGURATION Note Redundancy applies to the 100 WATT only B 6 1 MOUNTING KIT Part No Nomenclature QTY KT 9850 Kit 1 1 XSAT 100...

Page 121: ...1 Kit LNA Mounting 1 AS 0440 Kit Cable 1 1 1 AS 9512 2 Kit Waveguide CRP112G Metric 1 AS 9759 1 Switch Waveguide TX 1 1 1 AS 0490 Assy Remote Switch Box 1 Table B 3 1 1 Mounting Assembly KT 9849 Part...

Page 122: ...tric 4 3 HW M5FLAT Washer Flat SS Metric 3 4 HW M5LOCK Washer Lock SS Metric 3 5 HW M5X 08HEXNUT Nut Hex M5X 08 SS 3 6 HW M8SPRINGNUT Springnut M8 X 1 25 4 7 HW M8X1 25X25HEXSS Bolt Hex Head M8 X 1 25...

Page 123: ...112HLF Gasket CPR112 Half Thick 4 5 HW M4FLAT Washer Flat M4 SS 34 6 HW M4LOCK Washer Lock M4 SS 34 7 HW M4X 07X10FHP Screw M4X10 Flat Head SS 4 8 HW M4X 07X12MMHEX Bolt Hexhead M4X 07X12MM SS 32 9 HW...

Page 124: ...ation MN XSAT7080 IOM B 16 Item Part No Nomenclature QTY 1 CA RF0097 Cable Output RF 4 2 CA WR0051 Cable Control LNA Switch 1 3 CA WR0052 Cable Control TX Switch 1 4 CA WR0053 Cable Communication 1 5...

Page 125: ...Bolt M4X 07X30MM Socket Head SS 12 2 GA GSKTCPR112FUL Gasket CP112 Full 1 3 HW M4HEXNUT Nut M4 Hexnut SS 12 4 HW M4LOCK Lockwasher M4 Lockwasher SS 12 5 GA GSKTCPR112HLF Gasket CP112 Half 112 1 6 HW M...

Page 126: ...9756 1 Waveguide CPRG112 90 E 5 50 Flex x 2 00 1 3 FP WG9757 1 Waveguide CPRG112 Jogged 1 4 GA GSKTCPR112HLF Gasket CP112 Half Thick 3 5 HW M4FLAT Washer M4 Flat 28 6 HW M4LOCK Lockwasher M4 SS Metric...

Page 127: ...AT7080 X Band Transceiver Revision 0 50 and 100 Watt Installation MN XSAT7080 IOM B 19 Item Part No Nomenclature QTY 1 AS 0490 Assembly Remote Switch Box 1 Figure B 15 Remote Switch Box Assembly AS 04...

Page 128: ...XSAT7080 X Band Transceiver Revision 0 50 and 100 Watt Installation MN XSAT7080 IOM B 20 B 6 2 REDUNDANCY INSTALLATION Figure B 16 Redundant Configuration...

Page 129: ...B 15 and gasket 4 to Port 3 Fig 2 19 of switch 7 Figure B 15 and secure with bolts 8 lockwashers 6 and flat washer 7 3 Install waveguides 2 and gaskets 4 to Ports 2 and 4 of switch 7 and secure with...

Page 130: ...bracket 3 Fasten two pipe blocks 11 loosely to the springnuts using two bolts 6 two flat washers 7 and two splitlock washers 8 4 Repeat procedure for second Unistrut bracket 1 5 Position Unistrut brac...

Page 131: ...ing two nuts 10 two flat washers 7 and two splitlock washers 8 9 Place the assembly against the pole with the strap around the pole and trim the strap 4 to fit as shown in Figure B 21 using the tin sn...

Page 132: ...e Unistruts Tighten hardware IMPORTANT When installed ensure the XSAT 100 Watt unit fan is facing outward 21 Install brackets 1 figure B 2 and secure to Unistrut brackets with four bolts 6 flat washer...

Page 133: ...29 Install the assembled waveguide switch Figure B 18 and waveguide gaskets 30 Secure assembly with bolts lock washers and flat washers from hardware kits supplied with each XSAT unit not shown PN AS...

Page 134: ...k washers 6 and flat washers 5 4 Position waveguide termination 3 and gasket 4 on Port 3 and secure with eight bolts 8 lock washers 6 and flat washers 5 5 Position filter 10 gasket 4 and use eight bol...

Page 135: ...the appropriate gasket 2 Figure B 13 or Figure B 14 on the antenna end of the TRF 3 Install the appropriate gasket 2 Figure B 13 or Figure B 14 on the antenna end of the TRF a If only one of the moun...

Page 136: ...outdoors application must be sealed to avoid leakage particularly N type connectors Moisture can seep into junctions at the plug end of the connector between the fixed and movable parts and where the...

Page 137: ...XSAT7080 X Band Transceiver Revision 0 50 and 100 Watt Installation MN XSAT7080 IOM B 29 C S CUSTOMER SUPPLIED Figure B 25 Cable Installation...

Page 138: ...____________________________ ______________________________________________________________________________ ______________________________________________________________________________ _____________...

Page 139: ...103 1 609 x 103 1 609 1 mm 0 03937 1 kilometer 0 621 Temperature Conversions Units of Weight Unit Gram Ounce Avoirdupois Ounce Troy Pound Avoir Pound Troy Kilogram 1 gram 0 03527 0 03215 0 002205 0 0...

Page 140: ...2114 WEST 7TH STREET TEMPE ARIZONA 85281 USA 480 333 2200 PHONE 480 333 2161 FAX...

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