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Sporadic Leakage Current Failures 

 

 

If the red Excess Leakage LED lights, the buzzer sounds, and the test is terminated, the 

leakage current delivered to the equipment being tested was over the amount set by the leakage 
adjust  knob.  If  other  equipment  of  the  same  type  routinely  passes  this  test,  there  may  be  a 
problem, the unit should be checked and reworked if necessary.   
 

Chronic Leakage Current Failures 

 
 

AC Dielectric Withstand testing charges all primary circuit capacitors connected line to 

ground or neutral to ground. The current flowing through these capacitors is defined as leakage 
current. If almost all examples of a model of equipment are not passing the leakage current test, 
we recommend that the leakage current limit be increased by resetting the leakage current level 
on the rear panel to a higher level.   
 

If the leakage current adjustment of the HT-3000P-1A-AC is set to 1 A and almost all the 

samples  of  the  model  being  tested  are  still  failing,  the  primary  circuit  capacitance  of  the 
equipment may be too high to allow the AC dielectric withstand test to be used. This is due to the 
AC voltage charging all capacitors connected between primary voltage and ground.  If the overall 
value of these capacitors produce a leakage current of more than 1 A to flow at the desired test 
voltage, the HT-3000P-1A-AC cannot generate full voltage, and cannot successfully conduct the 
dielectric withstand test. 
 

However,  a DC dielectric withstand test is acceptable for most categories of equipment 

and  will  not  cause  leakage  through  the  primary  circuit  capacitors.  A  DC  voltage  dielectric 
withstand  tester,  may  allow  successful  test  of  models  chronically  failing  the  HT-3000P-1A-AC 
leakage current test. 

 

High Voltage Discharge 

 
The HT-3000P-1A-AC is designed to discharge the high voltage after completion of the 

dielectric withstand test. The equipment being tested should remain connected to the HT-3000P-
1A-AC until the voltage has discharged to a safe level to protect the operator and also to ensure 
that there is no energy stored in the tested equipment. 
 

Summary of Contents for HT-3000P-1A-AC

Page 1: ...HT 3000P 1A AC Dielectric Withstand Tester 0 3000 Volts AC Output Instruction Manual...

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Page 4: ...micro controlled circuit design and ergonomic front panel and represents the latest in high voltage production line testing To fully appreciate all the features of your new meter we suggest that you t...

Page 5: ...ii...

Page 6: ...al Checkout Procedure 10 Performance Test 10 Setting up the HT 3000P 1A AC 10 Factory Settings 11 Display of Leakage Limit and Duration settings 11 Adjustment of the Leakage Current Level 11 Adjustmen...

Page 7: ...1...

Page 8: ...for conducting the dielectric withstand test should be as remote as possible from normal production line activities Only personnel actually conducting the test should be allowed in the area and it sho...

Page 9: ...er s return lead is connected to ground potential and when properly connected to the equipment being tested it will guard against the operator contacting high voltage Always make sure the return lead...

Page 10: ...being tested are still failing the primary circuit capacitance of the equipment may be too high to allow the AC dielectric withstand test to be used This is due to the AC voltage charging all capacit...

Page 11: ...sing the RESET Button The test will not begin until the TEST Button is pushed If a failure is encountered the high voltage is immediately shut down a buzzer sounds and any voltage stored in the equipm...

Page 12: ...s Tamperproof operation available ENVIRONMENTAL Operating Temperature 15 40 C Relative Humidity Range 0 90 non condensing GENERAL Input power requirements 240V 60 Hz 15A single phase Weight 180 lbs ap...

Page 13: ...e during shipment We recommend that the instrument be surrounded by at least three inches of shock absorbing material on all sides of the container AC Line Voltage Requirements AC line voltage require...

Page 14: ...8 Figure 2 Controls Indicators Connectors Model HT 3000P 1A AC Front Panel...

Page 15: ...visual indication to the operator of the actual output voltage 9 Hipot Pass LED At the end of the test if no Excess leakage was detected the green hipot pass led will light and the test will terminate...

Page 16: ...y verify the correct leakage current setting 7 Connect the RETURN lead to the HIGH VOLTAGE TEST lead make a short circuit Keep clear of the wire while the test is in progress 8 Push the red RESET butt...

Page 17: ...to 1000 mA To set the leakage limit follow the steps below 1 Connect the HT 3000P 1A AC to a correctly rated source of supply and turn the power switch to the I or ON position Push the RESET button T...

Page 18: ...ng with testing the HT 3000P 1A AC tester should be set up for production line testing See Section above before continuing CAUTION High voltage is generated by the HT 3000P 1A AC Although the chassis...

Page 19: ...ce West USA is available Phone 800 748 6224 Hours 8 00 AM 4 00 PM Pacific Time Also available on our web site at www compwest com Contact Compliance West USA 650 Gateway Center Way Suite D San Diego C...

Page 20: ...the calibration procedure is a DMM able to read true rms 0 3000 Vac 1 and a 3kohm 3600 w 1 resistor Service Information The HT 3000P 1A AC is warranted to the original purchaser for a period of 1 year...

Page 21: ...Calibration adjustment calibrates the voltage output to agree with the meter reading 2 Leakage Current calibration adjustment calibrates the internal current meter to obtain the real current flowing b...

Page 22: ...you can A Press Reset to exit out of the Calibration Mode and keep all of the currently programmed calibration settings or B Press Test to enter the Calibration Mode and create new calibration settin...

Page 23: ...Return jack on the front panel of the HT 3000P 1A AC 4 In the calibration mode hit the Reset button until L1 is displayed on the front panel 5 Once L1 is displayed press the Test button once and 80 w...

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