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travel 600 

 

 

Be trained on the machine 

Be ordered explicitly to use  travel 600 

Be at least 18 years of age 

Read and understood the operating and maintenance manual 

Consider the safety notices mentioned in the OMM 

Know the safety devices on the machine 

Know the moving pavement which is to be cleaned 

Know the position of the EMERGENCY SWITCH-OFF of the travelator/escalator 

Know the relevant regulations (e.g. for the prevention of accidents)

  

1.5  For the safety of the User 

The  relevant  regulations  on  the  prevention  of  accidents  as  well  as  generally  accepted  rules  on  safety, 
industrial medicine and traffic laws have to be followed. 
 
Furthermore, the following point must strictly be observed: 
 

 

The electric plug may never be touched with wet hands. 

 

To unplug the machine grasp the plug, never the cable (current supply). 

 

Repairs may only be conducted by trained  (electrician-) personnel 

 

The cleaner has to be handled with extra care. The rules and regulations (e.g. on stickers) by the 
relevant supplier are to be followed correctly.  

 

While working  with the machine  as  well  as during the preparatory  work or after work duties it is 
required to wear suitable workwear.  

 

The personal  protective gear for work with the  travel  600 include the  wearing of protective  gog-
gles, safety shoes and protective gloves.

 

 
 
 
 
 

 
If work on the open machine under electric tension is inevitable this may only be done by 
a trained electrician, who has knowledge of the dangers involved, respectively of the rel-
evant rules (extensive norms DIN VDE 0100). For works under tension only specially ap-
proved tools may be used. 

1.6  Modifications and Changes on the Machine 

For safety reasons it is not allowed to make any changes on the machine. Changes without any authori-
zation exclude the manufactureres liability for damge of any kind resulting from this interference. 
Original parts, spare parts and equipment are especially constructed for this machine and serve for your 
own safety.  Parts and  equipment of other manufacturers are not tested  by  us  and therefore are not en-
dorsed. Assembly, backfitting, maintenance and service require special knowledge and should be made 
by authorized personnel only. 

1.7  General Safety Instructions 

 

If not in use this machine has to be locked into a safe place and the key (3) has to be removed 
from key switch (4) to prevent unauthorized usage. If locking in is not possible similar measures 
have to be taken. 

 

The mechanical as well as the electrical safety devices must not be changed or taken  out of ser-
vice. 

 

When working with the machine third parties have to be considered and any danger avoided. 

1.8  Special Safety Instructions 

 

The  local  regulaions  for  the  prevention  of  accidents  and  for  safety  have  to  be  followed. Orders, 
instructions and signs have to be observed. 

Summary of Contents for Travel 600

Page 1: ...travel 600 Operating Manual Escalator Cleaning Machine Reed these instructions carefully before operat ing the ma chine 12 2019...

Page 2: ...l as in possi ble cases of faults not at last for your own safety Signs and Symbols used in the OMM For better understanding and quicker orientation we have used signs and symbols in some parts of the...

Page 3: ...ction are explained or described Here a main clause is broken down into a number of subordinate clauses here actions or procedures are explained in an illustration Illustrations and listing of connect...

Page 4: ...ASE OF EMERGENCY 9 2 GENERAL DESCRIPTION 10 2 1 BASIC PROBLEM 10 2 2 CONSTRUCTIVE FEATURES PRINCIPLE OF THE TRAVEL 600 10 3 TECHNICAL DATA 11 3 1 TECHNICAL FIGURES 11 4 HANDLING USAGE 12 4 1 TRANSPORT...

Page 5: ...6 2 VACUUMING CYLINDER SUCKING ROLE 19 6 3 UNDERPRESSURE SENSOR 20 6 4 PRESSURE SENSOR 20 6 5 SPRAY NOZZLE 20 6 6 DIRTY WATER TANK 21 7 SERVICE AND MAINTENANCE 22 7 1 CLEANING EQUIPMENT AND ITS USE 2...

Page 6: ...the prevention of accidents Observing technical specifications Usage of the machine according to purpose 1 3 Usage according to Purpose The safe operation of this machine is guaranteed only if it is...

Page 7: ...ctive gloves If work on the open machine under electric tension is inevitable this may only be done by a trained electrician who has knowledge of the dangers involved respectively of the rel evant rul...

Page 8: ...ning to work and after every action on the machine The following procedure has to be followed Connect to electric power with cable of travel 600 Put key of key switch into position 1 Press button Star...

Page 9: ...self If the machine gets out of control there is the risk of se vere injury Danger after switching off the machine Works on the electrical parts of the machine must be executed by trained and authoriz...

Page 10: ...nswer to all these problems and returns travelator escalators to their old brilliant form 2 2 Constructive Features Principle of the travel 600 The travel 600 is a newly designed cleaner which is hand...

Page 11: ...ta Brush Sucking Unit Technical Specifications Working Width 2 x 220 mm Brush 4 Suction Roll 2 Mains Supply 1 230 V 50 Hz Electric Power Vacuum Motor 1500 Watt Vacuum Capacity 162 m 3 Min Cleaning Age...

Page 12: ...icer has to be informed The travelator escalator has to be switched off by an authorized person and must be se cured against unauthorized switching on Take off the key of travelator escalator The entr...

Page 13: ...done exclusively outside of the moving pavement area and The machine being switched off and fixed with the fixing brake of the guiding wheel 10 Disconnect the travel 600 24 and prevent unauthorized pl...

Page 14: ...nel 10 Safety switch sucking roll motor The operating panel consists of the ON switch 1 the pump switch 2 Furthermore the key 3 the key switch 4 the working hour meter 6 and the EMERGENCY SWITCH OFF 5...

Page 15: ...The machine stops immediately 4 5 Connection scheme Observe under all circumstances the safety instructions for mains operated machines and connect the travel 600 as follows Complete connection of the...

Page 16: ...om track 1 to track 2 and from track 2 to track 3 Avoid or stop immediately the leaking of solution on the travelator escalator Damage of the electrical or mechanical parts of the travelator escalator...

Page 17: ...still does not start inform the after sales service office 5 2 Area cleaned is too wet Cause Corrective brushes are very dirty Clean or replace brushes Vacuuming cylinder is very dirty or choked Clean...

Page 18: ...se cleaning solution recommended by the manufac turer only and observe information on dose Brushes are very dirty choked Clean brushes or replace if necessary Spraying is not optimal Check spray nozzl...

Page 19: ...ease screws Put back the side covering 6 2 Vacuuming cylinder sucking role How to change a dirty or faulty vacuuming cylinder 44 Loosen screws 42 of side covering 43 Take off the side covering Take ou...

Page 20: ...od suction from the Teav elator or escalator profile 6 4 Pressure sensor The travel 600 checks the pressure of the Spray pump This sensor makes a noise if the fresh water tank is empty piep piep piep...

Page 21: ...ith a new filter or a purge filter Stud torque hand screwed 6 6 Dirty water tank The dirty water tank collects the solution coming form the escalator or travelator After pulling out the whole dirty wa...

Page 22: ...ssure cleaner Danger of severe eye injuries 7 2 Service and Inspection List Time interval What to check Procedure Daily before beginning of work Function of EMERGENCY SWITCH OFF Check before beginning...

Page 23: ...CLEANING SOLUTIONS Cleaning solution Roto Esacal Please use only the cleaning solution recommended by the manufacturer and observe the attached stick ers the information sheets and the rules on handl...

Page 24: ...or automatic machines for treating floors in commercial and industrial premises EN 12100 1 2003 Machine safety Basis terms general design principles Part 1 Basic termi nology methodology EN 12100 2 20...

Page 25: ...pectively Ca circa cm centimeter dB decibel DIN Deutsche Industrie Norm German Industrial Norm EN European Norm etc et cetera EU European Union EEC European Economic Community H Height Hz Hertz kg Kil...

Page 26: ...travel 600 26 10 2 Space for your notes...

Page 27: ...travel 600 27...

Page 28: ...G Staehle GmbH u Co KG columbus Reinigungsmaschinen Mercedesstr 15 D 70372 STUTTGART Telefon 49 0 711 9544 950 Telefax 49 0 711 9544 941 info columbus clean com www columbus clean com...

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