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travel 600 

 

17 

 

5  TROUBLESHOOTING 

Please check before each search for faults whether: 
 

The machine has been properly connected.  

The travel 600 is or was in the correct operating status (were all necessary components switched 
on according) 

the machine was in the correct operating position.

 

 

While  searching  for  faults  and  clearance  the  machine  has  always  to  be  disconnected. 
The key (3) of the key switch (4) must be set to position 0 and the cable  has to be dis-
connected from the mains. 

 

In the  following  there  is  a  list  of  possible  faults  which  may  occur  during  the  operation  of  the  travel  600. 
According to the relevant symptom the possible reasons and measures for clearance are listed. 

5.1  The machine does not start 

Cause 

Corrective 

 
Machine has not be connected properly 

Check all connections  and connect properly. 

EMERGENCY SWITCH-OFF (5) is pressed 

Check position of EMERGENCY-SWITCH-OFF and 
possibly pull it out.  

key (3) of key switch (4) is not set in position 1 and/ 
or switch (1) is not pressed  

 Turn key of key switch to position 1 and press switch 
(1) 

Fault in the electricity of the house, safety fuses 
were blown.  

authorized personnel can help 

Switch (10) is cut out  

Clean the sucking roles and press switch (10) 

 
If the machine still does not start inform the after sales service office. 

5.2  Area cleaned is too wet 

Cause 

Corrective 

 

 

brushes  are very dirty 

Clean or replace brushes  

Vacuuming cylinder is very dirty or choked 

Clean or replace vacuuming cylinder  

Vacuuming hose of wet pick-up cleaner  is soiled 

Clean vacuuming hose and connection 

 
Further possible reasons: 
Either  too  much  cleaning  solution  or  a  cleaning  solution  with  a  too  high  percentage  of  soap  has  been 
used. Use only the cleaning solutions recommended by the manufacturer and observe the information on 
the dose. In any case after the cleaning procedure the escalator/travelator should be cleaned with normal 
water  once  more.  Hereby  all  smears  and  solution  leftovers  are  removed  and  the  escalator/travelator  is 
optically well presented. 

5.3  The treated area is not clean or only irregularly clean 

Cause 

Corrective 

 
The time measured for one cleaning turn is too short 
and/or the grooves were cleaned irregularly.   

Clean the travelator/escalator once more resp. clean 
all grooves for an equal amount of time. 

Spray nozzles are choked. 

Check spray nozzles and clean if necessary. 

Persistent dirt on the travelator/escalator 

Repeat  cleaning  or  use  attachments  to  locally  clean 
by hand. 

Vacuuming cylinders  are soiled or choked 

Check  vacuuming  cylinder  and  clean  or  replace  if 

necessary. 

Wrong cleaning solution or ratio of mixture 

Use correct cleaning solution and/or ratio of mixture. 

Summary of Contents for Travel 600

Page 1: ...travel 600 Operating Manual Escalator Cleaning Machine Reed these instructions carefully before operat ing the ma chine 12 2019...

Page 2: ...l as in possi ble cases of faults not at last for your own safety Signs and Symbols used in the OMM For better understanding and quicker orientation we have used signs and symbols in some parts of the...

Page 3: ...ction are explained or described Here a main clause is broken down into a number of subordinate clauses here actions or procedures are explained in an illustration Illustrations and listing of connect...

Page 4: ...ASE OF EMERGENCY 9 2 GENERAL DESCRIPTION 10 2 1 BASIC PROBLEM 10 2 2 CONSTRUCTIVE FEATURES PRINCIPLE OF THE TRAVEL 600 10 3 TECHNICAL DATA 11 3 1 TECHNICAL FIGURES 11 4 HANDLING USAGE 12 4 1 TRANSPORT...

Page 5: ...6 2 VACUUMING CYLINDER SUCKING ROLE 19 6 3 UNDERPRESSURE SENSOR 20 6 4 PRESSURE SENSOR 20 6 5 SPRAY NOZZLE 20 6 6 DIRTY WATER TANK 21 7 SERVICE AND MAINTENANCE 22 7 1 CLEANING EQUIPMENT AND ITS USE 2...

Page 6: ...the prevention of accidents Observing technical specifications Usage of the machine according to purpose 1 3 Usage according to Purpose The safe operation of this machine is guaranteed only if it is...

Page 7: ...ctive gloves If work on the open machine under electric tension is inevitable this may only be done by a trained electrician who has knowledge of the dangers involved respectively of the rel evant rul...

Page 8: ...ning to work and after every action on the machine The following procedure has to be followed Connect to electric power with cable of travel 600 Put key of key switch into position 1 Press button Star...

Page 9: ...self If the machine gets out of control there is the risk of se vere injury Danger after switching off the machine Works on the electrical parts of the machine must be executed by trained and authoriz...

Page 10: ...nswer to all these problems and returns travelator escalators to their old brilliant form 2 2 Constructive Features Principle of the travel 600 The travel 600 is a newly designed cleaner which is hand...

Page 11: ...ta Brush Sucking Unit Technical Specifications Working Width 2 x 220 mm Brush 4 Suction Roll 2 Mains Supply 1 230 V 50 Hz Electric Power Vacuum Motor 1500 Watt Vacuum Capacity 162 m 3 Min Cleaning Age...

Page 12: ...icer has to be informed The travelator escalator has to be switched off by an authorized person and must be se cured against unauthorized switching on Take off the key of travelator escalator The entr...

Page 13: ...done exclusively outside of the moving pavement area and The machine being switched off and fixed with the fixing brake of the guiding wheel 10 Disconnect the travel 600 24 and prevent unauthorized pl...

Page 14: ...nel 10 Safety switch sucking roll motor The operating panel consists of the ON switch 1 the pump switch 2 Furthermore the key 3 the key switch 4 the working hour meter 6 and the EMERGENCY SWITCH OFF 5...

Page 15: ...The machine stops immediately 4 5 Connection scheme Observe under all circumstances the safety instructions for mains operated machines and connect the travel 600 as follows Complete connection of the...

Page 16: ...om track 1 to track 2 and from track 2 to track 3 Avoid or stop immediately the leaking of solution on the travelator escalator Damage of the electrical or mechanical parts of the travelator escalator...

Page 17: ...still does not start inform the after sales service office 5 2 Area cleaned is too wet Cause Corrective brushes are very dirty Clean or replace brushes Vacuuming cylinder is very dirty or choked Clean...

Page 18: ...se cleaning solution recommended by the manufac turer only and observe information on dose Brushes are very dirty choked Clean brushes or replace if necessary Spraying is not optimal Check spray nozzl...

Page 19: ...ease screws Put back the side covering 6 2 Vacuuming cylinder sucking role How to change a dirty or faulty vacuuming cylinder 44 Loosen screws 42 of side covering 43 Take off the side covering Take ou...

Page 20: ...od suction from the Teav elator or escalator profile 6 4 Pressure sensor The travel 600 checks the pressure of the Spray pump This sensor makes a noise if the fresh water tank is empty piep piep piep...

Page 21: ...ith a new filter or a purge filter Stud torque hand screwed 6 6 Dirty water tank The dirty water tank collects the solution coming form the escalator or travelator After pulling out the whole dirty wa...

Page 22: ...ssure cleaner Danger of severe eye injuries 7 2 Service and Inspection List Time interval What to check Procedure Daily before beginning of work Function of EMERGENCY SWITCH OFF Check before beginning...

Page 23: ...CLEANING SOLUTIONS Cleaning solution Roto Esacal Please use only the cleaning solution recommended by the manufacturer and observe the attached stick ers the information sheets and the rules on handl...

Page 24: ...or automatic machines for treating floors in commercial and industrial premises EN 12100 1 2003 Machine safety Basis terms general design principles Part 1 Basic termi nology methodology EN 12100 2 20...

Page 25: ...pectively Ca circa cm centimeter dB decibel DIN Deutsche Industrie Norm German Industrial Norm EN European Norm etc et cetera EU European Union EEC European Economic Community H Height Hz Hertz kg Kil...

Page 26: ...travel 600 26 10 2 Space for your notes...

Page 27: ...travel 600 27...

Page 28: ...G Staehle GmbH u Co KG columbus Reinigungsmaschinen Mercedesstr 15 D 70372 STUTTGART Telefon 49 0 711 9544 950 Telefax 49 0 711 9544 941 info columbus clean com www columbus clean com...

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