COLENTA PrintlineProcessor 56 RA Instruction Manual Download Page 4

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INDEX

1. INTRODUCTION / SAFETY INSTRUCTIONS

1-6

2. BEFORE INSTALLATION

3. TRANSPORT AND ASSEMBLY

8 - 10

4. PROCESSOR FUNCTIONS

5. INFRARED SENSORBAR

6. REPLENISHMENT SYSTEM

13,14

7. HEATING / COOLING / CIRCULATION

15-17

8. TEST RUN AND TANK FILL

9. WORKING WITH THE CHEMISTRY

10. WORKING WITH THE PROCESSOR

11. CONTROL PANEL

20-31

12. MAINTENANCE

13. RECOMENDED MAINTENENCE EVERY 3-6 MONTH

14. SAFETY INSTRUCTIONS

34,35

AN 06/2003

Summary of Contents for PrintlineProcessor 56 RA

Page 1: ...Instruction Manual MP700 V5 2r04 05 06 06 2003 AN for COLENTA PrintlineProcessor 56 66 80 RA...

Page 2: ...d each 1 20 min cycle time duration 1 3 min FilterReplacementProgramming 0 9999 m all values preprogrammable Control Activate and Monitoring features inform warn and alert the operator to an error in...

Page 3: ...AN 06 2003 DIMENSIONS RA xx 5T SST Y for RA 56 860 mm Y for RA 66 960 mm Y for RA 80 1100 mm COLENTA 56 66 80 RA xx 5T...

Page 4: ...TIONS 11 5 INFRARED SENSORBAR 12 6 REPLENISHMENTSYSTEM 13 14 7 HEATING COOLING CIRCULATION 15 17 8 TEST RUN AND TANK FILL 18 9 WORKING WITH THE CHEMISTRY 18 10 WORKING WITH THE PROCESSOR 19 11 CONTROL...

Page 5: ...st technical standards Some outstanding design features include compact space saving design full automatic processing cycle smooth roller transport system low tank volumes electronically controlled te...

Page 6: ...operation of the machine may be carried out by qualified and trained service personnel only Built in safety devices may not be eluded or made inoperative Use only original COLENTA spareparts whenexch...

Page 7: ...as most of the regular cleaning agents However there is always a residual risk When handling chemicals observe the procedures below 1 Never sniff a container or open bottle to determine its contents A...

Page 8: ...tographic processing and working The filmprocessor isa complex machine with moving parts such as the gear train and media transfer components It uses photo processing chemicals which are irritating to...

Page 9: ...ls or guards when dryer in operation CorrosiveLiquids CHEMICALSMAYIRRITATEEYES LUNGS SKINANDDIGESTIVETRACT Wear safety goggles protective glovesand chemical aprons as indicated on Material Safety Data...

Page 10: ...gles and rubber gloves If processor chemicals make contact with the eyes rinse them thoroughly with lots of water If irritation persists consult a physician 3 Dispose cleaning materialsand collected w...

Page 11: ...d the processor 2 2 ELECTRICALSUPPLY Allelectricalconnections must meetnationalsafety requirements Correctfuses and electricalrequirementcan be takenfromthe processorspecification data sheet multi ter...

Page 12: ...e optimum performance use a good quality leveling device Processor To carry the processor to the working area take care to the points below take out the racks and the dryer during carry the processor...

Page 13: ...ler unit has to be installed Follow the illustrations below to do that Take care that all transport fixings are removed Removeallpacking materials Insert the racks according the reference number or la...

Page 14: ...STALLATION OF THE DRYER Follow the illustrations below to install the dryer 10 1 Open the dryerlid 2 Put the dryer in and close the dryerlid 3 Check the position of the drive gear 1 Drive gear Chain 2...

Page 15: ...ers ANTI OXIDATION During STANDBY mode and no material is processed during set time CYCLE anpreprogrammable ANTIOXIDATIONcycle replenishmentcycle is available Theadditionalreplenishmentcompensates the...

Page 16: ...y dryer on Timed sequences are set to operate to pre programmed automatic requirements and are also used for providing a visual reference on the material location as it passes through the processor Im...

Page 17: ...sors accurately monitor the width of material entering the processor this information is then used by the microprocessor CPU control software to calculate the surface area for each sheet loaded into t...

Page 18: ...processor will bring the message WasteX high level This indication informs the operator that the waste container must be emptied or replaced with a fresh empty tank Levelsensor Highlevel DEV BF SS Lev...

Page 19: ...olled to the precise pre programmed specifications Each solution is heated by a dedicated heat exchange flow heater unit located in the circulation lines which provides an efficient heating system wit...

Page 20: ...t Superstabi 2 External thermostat Superstabi 1 Superstabi 16 To adjust the temp for the SuberStabi1 2 and3 use the external thermostats pointed below 7 1 HOW TO DRAIN THE PROCESSOR To drain the tanks...

Page 21: ...l solution tank temperatures Thesetemperatureprobesarecontinuouslysupplyinginformationtothemicroprocessor onactual solutiontemperatureswithinthetanks Themicroprocessorthencomparesthese actual temperat...

Page 22: ...ment tanks with water as well see page 22 how to start a replenishment cycle by hand Start Repl1 and Repl2 see page page 10 All replenishment pumps have to run now When the processor is turned on Elec...

Page 23: ...chine reaches its Ready state it is recommended to load and read a process control test strip before running calibration or production prints normal working Program P1 READY Operate the machine for th...

Page 24: ...perator to monitor the processor and to select special function Manual function mode technician to set or to change the processing parameters 1 back light ON OFF 2 check errors alarm shutdown 3 setup...

Page 25: ...cessor will start in program1 P1 version of program P1 indicates that programme1 is in use and will operate to the programed values set in programme1 Everytime whenswitching onthe processorwill startu...

Page 26: ...anks according page 17 to remove the above error codes 3 Rep1 low level DEV Rep2 low level BF Rep3 low level SS Fill thereplenishmentcontainers 4 Tank1 too cold DEV programed 35 Tank2 too cold BF prog...

Page 27: ...am P1 wil change to P2 P3 until P8 and at least PSL Sleepmode There are 8 working programs and 1 Sleep program With 6 move the cursor to Use and confirm that with 7 Use 4 to jump back to the main page...

Page 28: ...erator onallfunctionsandworkingparameters To do that use 8 to scroll trough the pages with 4 you can jump back to the main page 5 screens are available 24 P1 tells you that you are usingprograme1 In c...

Page 29: ...use 4 to jump back to the main page xy Done is the progress indicator It means xy of the developing process is complete When it reached 100 the unit will stop the processing mode and will go to stand...

Page 30: ...s started manually the displaywill indicate this on the main page by showing M1 instead of P1 11 7 SWITCHING ON OFFTHE DISPLAYILLUMINATION In a dark room it might be necessary to switch off the displa...

Page 31: ...ver switch T1 no probe Temperature probe in Tank1 is defect or missing call service T2 no probe Temperature probe in Tank2 is defect or missing call service T3 no probe Temperature probe in dryer is d...

Page 32: ...e courser under Options and confirm with 7 you will get use again 6 to move the cursor to Filter confirmwith 7 you will see The Area menu sets the amount of square meters before filter alert The value...

Page 33: ...t ofthe rollersand thewash offpumponregularintervalstoprevent crystallizationontherollers Anti crystallization The anti oxidation cycle activats at preprogrammable time intervalstostartareplenishmentc...

Page 34: ...re Start P1 Use Rep Monitor 30 11 14 MONITOR MENUE Motor Off On Motor is On or Off Speed 42 024 19 speed 001 pulse confirming from the motor tacho Normal s bar Type of sensorbar Area 0 0000 sqm Displa...

Page 35: ...2 1 or 0 Valve 2 Cooling On or OFF as described before Rep1 0 Rep2 0 Rep3 0 Rep1 1 or 0 Replenisher pump 1 On or OFF Rep2 1 or 0 Replenisher pump 2 On or OFF Rep3 1 or 0 Replenisher pump 3 On or OFF O...

Page 36: ...maintenance Regularmaintenance minimizes the chances forequipment failure and loss of processing quality A well trained person has to be responsible for performing the maintenance of the processor an...

Page 37: ...mprocessor the racks have to be in Let the processor run for 10 to 15 minutes Switch off 0 position the main power switch of the filmprocessor and drain the processor tanks again NOTE Use cleaning sol...

Page 38: ...during mixing the chemistry Always wear glasses or safety goggles to protect your eyes against the splashing of chemicals Always wear glasses and gloves when handling chemicals or while working in th...

Page 39: ...water in order to avoid trays from overflowing Do not drain chemicals into public sewage systems without checking local regulations Never blend chemicals in one tank unless stated otherwise Always fo...

Page 40: ......

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