background image

 

Diagnostics Menu

 

IQDM Service Tool Owner’s Manual

Page 11

 

DIAGNOSTICS MENU

 

The Diagnostics menu is activated by pressing the DIAGNOSTICS button on the IQDM 

 

(Figure 8)

 

. When the

Diagnostics menu is active and there are more than 4 

 

active

 

 faults, the SCROLL DISPLAY buttons can be

used to scroll through the faults in the menu. 

 

See following NOTE.

 

 Any fault displayed in the Diagnostics

menu will aid the trained technician in troubleshooting the vehicle. Faults displayed in the Diagnostics menu
often indicate which components in the electrical system need to be tested and/or replaced. 

 

NOTE: 

 

The MORE INFO button can be pressed to display more information about the selected fault. The 
item on the 

 

top line

 

 of the display screen is the selected item.

 

Note that the faults displayed in the Diagnostics menu may not include all of the faults listed in the Special
Diagnostics menu. This is because the faults displayed in the Diagnostics menu are faults that are currently
active. Once a fault has been detected by the speed controller, the code remains in the Diagnostics menu until
the problem has been corrected. In addition, the fault is stored in the speed controller’s memory for display in
the Special Diagnostics menu. 

 

See Special Diagnostics Menu on page 15.

 

Since the Diagnostics menu is updated while the vehicle is in operation, the trained technician has the ability
to monitor the occurrence of faults in conditions or locations where a problem with vehicle performance has
been reported. 

 

See following Warning.

∆ 

WARNING

• The vehicle operator should not monitor the IQDM while the vehicle is in motion. A technician

can monitor the IQDM while traveling as a passenger in the vehicle. Failure to heed this
warning could result in severe personal injury or death.

CAUSES OF FAULTS

Some common causes of faults are:

Loose, broken, or disconnected wires or connectors

Failed components

Improper adjustment or installation of electrical or mechanical components (examples: brake adjust-
ment, improper MCOR installation)

Improper wiring of electrical components

As shown above, there are many possible causes for faults to occur, and the speed controller has a pro-
grammed reaction to each fault that is based on the fault currently detected. The technician should be familiar
with the detected faults and the controller’s reactions to faults to ensure a proper diagnosis.

An example of a possible mis-diagnosis of a vehicle due to a fault: If the three-pin speed sensor wire has been
disconnected, the speed controller will detect a 

speed sensor

 fault. When a 

speed sensor

 fault is detected, the

controller responds to the fault by limiting the vehicle speed to 1/2 of its normal top speed. If the technician
reaches the conclusion that the vehicle is running slowly because batteries are heavily discharged, he has
made an improper diagnosis of the problem.

The vehicle speed controller should be checked for fault codes before any service is performed.

The speed controller, after detecting a fault, will respond in one or more of the following ways:

A. Reduce vehicle speed to zero by reducing armature current

B. Reduce vehicle speed to zero by reducing field current to zero

C. Turn off the solenoid

D. Cause the vehicle to run at half speed

Summary of Contents for IQDM

Page 1: ...detailed information for trouble shooting the vehicle Refer to the vehicle mainte nance and service manual and supplement for detailed vehicle troubleshooting and service proce dures For vehicle oper...

Page 2: ...damages that result from the use of the material in this manual The information contained in this document is subject to change without notice Club Car reserves the right to make design changes to ser...

Page 3: ...nual and heed all DANGER WARNING and CAUTION statements in this manual as well as those affixed to the vehicle Improper use of the vehicle or failure to properly maintain it could result in decreased...

Page 4: ...The IQDM kit should include the items shown Figure 2 Figure 1 IQ System Battery Configuration Figure 2 IQDM Parts TOW RUN WARNING 1 2 3 4 6 5 FRONT OF VEHICLE Place Tow Run Switch in TOW Remove negat...

Page 5: ...ALUE buttons indicates valid parameter changes SCROLL DISPLAY BUTTONS scrolls through menu items and is used to select items by scrolling until the desired item is displayed on the top line of the dis...

Page 6: ...tch 4 Align the keyed portion of the plug with the IQDM jack and connect the plug to the jack Figure 3 INTRODUCTORY DISPLAY Immediately after the IQDM is connected to the vehicle the screen displays a...

Page 7: ...isplays all current faults See Diagnostics Menu on page 11 Special Diagnostics Menu Diagnostic History The Special Diagnostics menu can be accessed by pressing and holding the MORE INFO button while p...

Page 8: ...n the top line of the display screen is the selected item If so desired the MORE INFO button can be pressed to display only the selected item Since the Test menu is updated while the vehicle is in ope...

Page 9: ...TSINK C Displays the temperature in degrees Celsius of the speed controller heatsink During normal operating con ditions the heatsink temperature should be below 85 C 5 C 185 F 41 F See following NOTE...

Page 10: ...Reverse switch is placed in the FORWARD position the IQDM should indicate that the forward input is on REVERSE INPUT With the Forward Reverse switch in the NEUTRAL or FORWARD position the IQDM should...

Page 11: ...ng WARNING The vehicle operator should not monitor the IQDM while the vehicle is in motion A technician can monitor the IQDM while traveling as a passenger in the vehicle Failure to heed this warning...

Page 12: ...rvice Depending on the type of fault the controller will attempt to recover immediately after the condition clears or after the accelerator pedal has been cycled released and pressed again CONTROLLER...

Page 13: ...eed controller detects that the solenoid contacts are welded closed a main welded fault is detected MAIN DRIVER ON If the FET that controls the closing of the solenoid contacts is found to be energize...

Page 14: ...erator pedal is pressed when the selected direction is changed by pressing the Forward Reverse switch This fault when not caused by the operator can indicate that the pedal limit switch has failed clo...

Page 15: ...t is declared when the incorrect password fault has been declared several times In the event that the max password tries fault is indicated the speed controller must be removed and shipped to Club Car...

Page 16: ...in the past but has been replaced and is now functioning correctly For example if the MCOR device was discon nected and the speed controller detected a fault code associated with the throttle the faul...

Page 17: ...ction is on the top line of the display screen 3 After pressing the MORE INFO button a prompt will appear to confirm the operation Figure 13 To abort the operation press the CHANGE VALUE down button o...

Page 18: ...n is on the top line of the display screen 6 After pressing the MORE INFO button a prompt will appear to confirm the operation Figure 13 To abort the operation press the CHANGE VALUE down button other...

Page 19: ...ndle in the NEUTRAL position and lock the park brake 4 Plug the IQDM into the vehicle 4 1 Connect one end of the cable to the jack located on the bottom of the IQDM unit 4 2 Connect the adaptor to the...

Page 20: ...c History 1 Turn the key switch to the OFF position place the Forward Reverse handle in the NEUTRAL position and lock the park brake 2 Plug the IQDM into the vehicle 2 1 Connect one end of the cable t...

Page 21: ...operation 7 The diagnostic history is immediately erased and a confirmation message is displayed Figure 19 Figure 19 Diagnostic History Cleared Figure 20 Contrast Adjustment Figure 21 Programmer Infor...

Page 22: ...selection includes the speed controller model number the date the speed controller was manufactured the speed controller serial number and the speed controller software version Figure 22 IQDM TROUBLE...

Page 23: ...the vehicle Wait a few seconds and reconnect the IQDM to the vehicle IQDM Display screen LCD is damaged Test Procedure 4 LCD Display Screen Test on page 26 Loose connection at IQDM jack Test Procedure...

Page 24: ...et for 200 ohms place the red probe into one of the terminals on the end of the cord with the square plug 2 Place the black probe on each of the pins one at a time on the other plug of the plug 3 The...

Page 25: ...to the body Figure 23 3 2 Disconnect the four pin connectors 4 and 5 and visually inspect the contacts for damage and cor rosion Inspect the IQDM jack located on the bottom of the switch case 2 Repair...

Page 26: ...Service Supplement TEST PROCEDURE 4 LCD DISPLAY SCREEN TEST Read DANGER WARNING and CAUTION on page 3 Two test screens are accessible when the IQDM is in the screen test mode The first screen displays...

Page 27: ...ge 27 6 The IQDM will return to the normal operating mode when the cord is disconnected and reconnected to the vehicle without holding the MORE INFO button Figure 25 LCD Display Test Screens TEST SCRE...

Page 28: ......

Reviews: