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Special Program Menu

Page 16

IQDM Service Tool Owner’s Manual

FAULT HISTORY

The fault history can be useful in determining the cause of a vehicle problem; however, the fault history alone
should not be the factor that determines when a component is replaced. Some faults detected by the speed
controller are not the result of a failed component, and are instead the result of operator error. If a fault
appears in the fault history, the trained technician should attempt to determine when and where the fault has
occurred. For example, if the 

motor stall

 fault is present in the fault history, the trained technician may be able

to determine the location on the course where an operator has held the vehicle on a hill by using the acceler-
ator pedal.

CLEARING FAULT HISTORY

After a repair has been made, the fault history should be cleared. This will enable the trained technician to
properly troubleshoot the vehicle in the future, in the event that another problem occurs. It is recommended
that the fault history be cleared in order to avoid the replacement of a component that caused a fault in the
past, but has been replaced and is now functioning correctly. For example, if the MCOR device was discon-
nected and the speed controller detected a fault code associated with the throttle, the fault history should be
cleared so that any future problem is not diagnosed incorrectly as a throttle problem. 

See Clear Diag History

on page 20.

SPECIAL PROGRAM MENU

The Special Program menu is accessed by holding the MORE INFO button while pressing the program but-
ton. The Special Program menu enables the trained technician to perform many useful functions 

(Figure 10)

.

The special program functions are selected in the same way that items are selected on other menus. When
the menu has been activated 

(Figure 11)

, use the SCROLL DISPLAY buttons to select a function. The

selected function always appears on the 

top line

 of the display. Once a function has been selected, press the

MORE INFO button. If a function has been accidently selected, press the more info button to return to the
Special Program menu without making any changes. The display screen will indicate that no change was
made 

(Figure 12)

Figure 10  Special Program Menu

Figure 11  Special Program Menu Items

PROGRAM

MORE INFO

SCROLL
DISPLAY

CHANGE

VALUE

TEST

DIAGNOSTICS

PROGRAM

MORE INFO

SCROLL
DISPLAY

CHANGE

VALUE

TEST

DIAGNOSTICS

Summary of Contents for IQDM

Page 1: ...detailed information for trouble shooting the vehicle Refer to the vehicle mainte nance and service manual and supplement for detailed vehicle troubleshooting and service proce dures For vehicle oper...

Page 2: ...damages that result from the use of the material in this manual The information contained in this document is subject to change without notice Club Car reserves the right to make design changes to ser...

Page 3: ...nual and heed all DANGER WARNING and CAUTION statements in this manual as well as those affixed to the vehicle Improper use of the vehicle or failure to properly maintain it could result in decreased...

Page 4: ...The IQDM kit should include the items shown Figure 2 Figure 1 IQ System Battery Configuration Figure 2 IQDM Parts TOW RUN WARNING 1 2 3 4 6 5 FRONT OF VEHICLE Place Tow Run Switch in TOW Remove negat...

Page 5: ...ALUE buttons indicates valid parameter changes SCROLL DISPLAY BUTTONS scrolls through menu items and is used to select items by scrolling until the desired item is displayed on the top line of the dis...

Page 6: ...tch 4 Align the keyed portion of the plug with the IQDM jack and connect the plug to the jack Figure 3 INTRODUCTORY DISPLAY Immediately after the IQDM is connected to the vehicle the screen displays a...

Page 7: ...isplays all current faults See Diagnostics Menu on page 11 Special Diagnostics Menu Diagnostic History The Special Diagnostics menu can be accessed by pressing and holding the MORE INFO button while p...

Page 8: ...n the top line of the display screen is the selected item If so desired the MORE INFO button can be pressed to display only the selected item Since the Test menu is updated while the vehicle is in ope...

Page 9: ...TSINK C Displays the temperature in degrees Celsius of the speed controller heatsink During normal operating con ditions the heatsink temperature should be below 85 C 5 C 185 F 41 F See following NOTE...

Page 10: ...Reverse switch is placed in the FORWARD position the IQDM should indicate that the forward input is on REVERSE INPUT With the Forward Reverse switch in the NEUTRAL or FORWARD position the IQDM should...

Page 11: ...ng WARNING The vehicle operator should not monitor the IQDM while the vehicle is in motion A technician can monitor the IQDM while traveling as a passenger in the vehicle Failure to heed this warning...

Page 12: ...rvice Depending on the type of fault the controller will attempt to recover immediately after the condition clears or after the accelerator pedal has been cycled released and pressed again CONTROLLER...

Page 13: ...eed controller detects that the solenoid contacts are welded closed a main welded fault is detected MAIN DRIVER ON If the FET that controls the closing of the solenoid contacts is found to be energize...

Page 14: ...erator pedal is pressed when the selected direction is changed by pressing the Forward Reverse switch This fault when not caused by the operator can indicate that the pedal limit switch has failed clo...

Page 15: ...t is declared when the incorrect password fault has been declared several times In the event that the max password tries fault is indicated the speed controller must be removed and shipped to Club Car...

Page 16: ...in the past but has been replaced and is now functioning correctly For example if the MCOR device was discon nected and the speed controller detected a fault code associated with the throttle the faul...

Page 17: ...ction is on the top line of the display screen 3 After pressing the MORE INFO button a prompt will appear to confirm the operation Figure 13 To abort the operation press the CHANGE VALUE down button o...

Page 18: ...n is on the top line of the display screen 6 After pressing the MORE INFO button a prompt will appear to confirm the operation Figure 13 To abort the operation press the CHANGE VALUE down button other...

Page 19: ...ndle in the NEUTRAL position and lock the park brake 4 Plug the IQDM into the vehicle 4 1 Connect one end of the cable to the jack located on the bottom of the IQDM unit 4 2 Connect the adaptor to the...

Page 20: ...c History 1 Turn the key switch to the OFF position place the Forward Reverse handle in the NEUTRAL position and lock the park brake 2 Plug the IQDM into the vehicle 2 1 Connect one end of the cable t...

Page 21: ...operation 7 The diagnostic history is immediately erased and a confirmation message is displayed Figure 19 Figure 19 Diagnostic History Cleared Figure 20 Contrast Adjustment Figure 21 Programmer Infor...

Page 22: ...selection includes the speed controller model number the date the speed controller was manufactured the speed controller serial number and the speed controller software version Figure 22 IQDM TROUBLE...

Page 23: ...the vehicle Wait a few seconds and reconnect the IQDM to the vehicle IQDM Display screen LCD is damaged Test Procedure 4 LCD Display Screen Test on page 26 Loose connection at IQDM jack Test Procedure...

Page 24: ...et for 200 ohms place the red probe into one of the terminals on the end of the cord with the square plug 2 Place the black probe on each of the pins one at a time on the other plug of the plug 3 The...

Page 25: ...to the body Figure 23 3 2 Disconnect the four pin connectors 4 and 5 and visually inspect the contacts for damage and cor rosion Inspect the IQDM jack located on the bottom of the switch case 2 Repair...

Page 26: ...Service Supplement TEST PROCEDURE 4 LCD DISPLAY SCREEN TEST Read DANGER WARNING and CAUTION on page 3 Two test screens are accessible when the IQDM is in the screen test mode The first screen displays...

Page 27: ...ge 27 6 The IQDM will return to the normal operating mode when the cord is disconnected and reconnected to the vehicle without holding the MORE INFO button Figure 25 LCD Display Test Screens TEST SCRE...

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