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Installation Guide_PV-ezRack_SolarTerraceII-A_AU_V2.0    

1/10 Duerdin Street, Clayton VIC 3168 Australia
Tel: +61 3 9239 8088 Fax: +61 3 9239 8024
E-mail: [email protected] www.clenergy.com.au

03

page

 

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Planning

Table 2 Max Frame Spacing and Footing Options of Panel Dimensions 2m x 1.1m

Notes.

- For 25 degrees tilt angle the spacing and footing options for 30 degrees can be adopted (Cp=474- 
585mm, post hight = 1200-1085mm AG, max post depth1.715m).
- For concrete piers foundation we recommend to use 25 MPa strength concrete. Other pier sizes 
possible,contact Gamcorp.The minimum post embedment depth in the pier shall be approximately
0.9 of the pier depth.
- T-Rails overhang: 0.4*S maximum.

Notes.

- For concrete piers foundation we recommend to use 25 MPa 
strength concrete. Other pier sizes possible, contact Gamcorp. 
The minimum post embedment depth in the pier shall be 
approximately 0.9 of the pier depth.
- (*): when using Clenergy East-West adaptor (if different to the 
spacing without adaptor);
- T-Rails overhang: 0.4*S maximum.

Explanation of the adopted soil classes

ABC (Allowable Bearing

Capacity), kPa

Compact sand
Medium dense sand
Very Stiff to Hard clays
Firm to Stiff Clays

 300 

150 - 300
300 – 600
100 – 150

Wind Region

RegionA

RegionB

RegionC RegionD

Panels tilt angle,degrees

20

30

20

30

20

20

Wind speed,m/s

41

48

59

73

Panel clearance (Cp), mm,max/min

691/554

560/445

691/554

560/445

691/554

691/554

Max/Min post height above the ground, 

mm, from Clenergy

1000/863 1200/1085 1000/863 1200/1085 1000 / 863 1000 / 863

Spacing(S),m

3.30

 3.20

3.20

2.95(2.85*)

2.85

1.95(1.90*)

Max Vertical Uplift Reaction,kN

6.7

7.8

9.7

10.6

14.0

15.3

Max Vertical Down Reaction,kN

14.6

15.6

18.4

18.7

23.5

23.7

Max Horizontal Reaction,kN

4.3

7.3

5.7

9.2

7.7

8.0

Max Moment at GL,kNm

8.2

12.3

10.9

15.4

14.5

15.2

Soil Class

Driven post minimum embedment depth (D), m

Compact sand

1.34

1.61

1.51

N/A

1.71

N/A

Medium dense sand

1.76

N/A

N/A

N/A

N/A

N/A

Very Stiff to Hard Clays

1.38

1.67

1.56

 N/A

1.78

N/A

Firm to Stiff Clays

N/A

N/A

N/A

N/A

N/A

N/A

Driven post maximum embedment depth 

based on standard 2800 mm long post (m), 

from Clenergy

1.937

 1.715

1.937

1.715

1.937

1.937

Soil Class

Post embedded in concrete pier: 300 mm diameter concrete piers 

minimum depth (D), m

Compact sand

0.90

1.05

1.00

1.10

1.10

1.10

Medium dense sand

1.10

1.30

1.25

1.45

1.40

1.40

Very Stiff to Hard Clays

0.85

1.05

1.00

1.15

1.10

1.10

Firm to Stiff Clays

1.25

1.50

1.40

 1.65

1.60

1.60

Summary of Contents for PV-ezRack SolarTerrace II-A

Page 1: ...PV ezRack SolarTerrace II A Code Compliant Planning and Installation V2 0 Complying with AS NZS1170 2 2011 AMDT 3 2012...

Page 2: ...and safety regulations Please also check other regulations relevant to your local region Make sure that you are using the latest version of the installation instruction guide which you can do by cont...

Page 3: ...95 Max Vertical Uplift Reaction kN 6 1 6 9 8 8 9 9 12 3 13 0 Max Vertical Down Reaction kN 13 2 13 9 16 6 17 5 20 7 20 2 Max Horizontal Reaction kN 3 9 6 5 5 1 8 6 6 7 6 8 Max Moment at GL kNm 7 9 5...

Page 4: ...ense sand Very Stiff to Hard clays Firm to Stiff Clays 300 150 300 300 600 100 150 Wind Region RegionA RegionB RegionC RegionD Panels tilt angle degrees 20 30 20 30 20 20 Wind speed m s 41 48 59 73 Pa...

Page 5: ...sales clenergy com au www clenergy com au 04 page of 21 Tools Components 3 1 Tools 3 Tools Components Socket Wrench with 19 mm socket Torque Wrench Allen Key 6mm M8 Hexagon Socket Screw Electric Dril...

Page 6: ...support mounting system 3 2 Components ER SP T110 Inter Clamp T Rail 110 Splice for T 110 Rail ER CP 2800 A ER RC T G Rail Clamp for T Rail with grounding pins Post head for C Post with Grounding C Po...

Page 7: ...d to deadlock of Bolts and Nuts The below steps should be applied to every stainless steel nut and bolt assembly to reduce this risk 4 2 1 Reduce the friction coefficient 1 Ensure that the thread surf...

Page 8: ...ening 5 Avoid working at high temperatures 4 2 3 Safe Torques Please refer to safe torques defined in this guide as shown in below figure In case power tools are required Clenergy recommends the use o...

Page 9: ...s and lengths that vary from those shown in this guide The installation process detailed in this instruction guide remains the same regardless of the component size In case you need to do any on site...

Page 10: ...ur particular installation Mark the line of the post array 1b Obtain the maximum allowed distance between posts and the minimum embedment length from the relevant engineering certificate and or projec...

Page 11: ...stainless steel galling seizing apply grease or lubricant if needed Recommended torques Bolt 1 with 50 55 N m Bolt 2 with 23 25 N m 5 2 Post Head Installation 3a Click the Post brace into C Post as sh...

Page 12: ...m au www clenergy com au 11 page of 21 Installation Instruction 3b Post brace on double support installation Click two post braces into C Post as shown and connect with the two M12 bolts and nuts supp...

Page 13: ...3 9239 8024 E mail sales clenergy com au www clenergy com au 12 page of 21 Installation Instruction Connect the brace to the post using the M12 bolt and nut supplied Recommended torque M12 50 55N m T...

Page 14: ...o post head Connect the tubes of the support the to the post braces on the post using the M12 bolt and nut supplied Recommended torque M12 40 45N m Note The lengths of the two tubes are different Make...

Page 15: ...of bolt Bolt 1 with 50 55 N m Bolt 2 with 50 55 N m Bolt 3 with 40 45 N m Bolt 4 with 50 55 N m Bolt 5 with 40 45 N m Bolt 6 with 18 20 N m Make final adjustments to Racking System Adjust vertically...

Page 16: ...se a 6mm Allen key Hex to fasten on another side via Rail Clamp for T Rail Recommended Torque M8 18Nm Note Rail clamps can work on both sides with no pre assembled rail clamp 7b Determine the necessar...

Page 17: ...row Install Grounding Clips at positions marked in diagram Installation number of Grounding Clip number of PV Module Eg 4 Grounding Clips in image shown 5 8 PV Modules Installation 5 8 1 2 Odd number...

Page 18: ...ly with Allen Key as shown in figure below Step2 Slightly lift the PV Module and slide Inter Clamps and Grounding Clips into position The teeth on Grounding Clip will automatically align when the Inte...

Page 19: ...N muntil all PV Modules are properly installed Solution 2 Apply Universal Clamps Step 1 Twist the head of Universal Clamp to change functionality from end to inter clamp as shown in right figure 18 18...

Page 20: ...shown in right Figure Step 3 Place the first PV Module on the T Rails and apply the Universal Clamp in the End Clamp position to fix it and then fasten slightly with Allen Key Make sure the frame of P...

Page 21: ...WG or similar and fasten the bolt M6 14 with 10N m and fasten the bolt M8 25 with 13 5N m as shown in figure below Step 6 Repeat above steps to install all PV Modules Visually check Universal Clamp an...

Page 22: ...does not cover damage to the Product that occurs during its shipment storage or installation This Warranty shall be VOID if installation of the Product is not performed in accordance with Clenergy s w...

Page 23: ...81 45 228 8316 E mail sales clenergy co jp www clenergy jp Clenergy Philippines 145 Yakal St San Antonio village Makati City Philippines Tel 63 977 8407240 E mail sales_ph clenergy com www clenergy p...

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