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Installation Guide_PV-ezRack_SolarTerraceII-A_AU_V2.0    

1/10 Duerdin Street, Clayton VIC 3168 Australia
Tel: +61 3 9239 8088 Fax: +61 3 9239 8024
E-mail: [email protected] www.clenergy.com.au

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5. Installation instructions

Apply Zinc Coating to upper section 
of C Post after ramming

1a. Before starting, check you have 
the installation tools needed. Position 
the required components close to the 
installation location. Make sure that the 
hydraulic pile driver equipment is suitable 
for your particular installation.

Mark the line of the post array.
1b. Obtain the maximum allowed 
distance between posts and the 
minimum embedment length from the 
relevant engineering certificate and/or 
project drawing. If you don’t have this 
document, please contact Clenergy 
technical support.

Mark the positions of the posts using a 
string and tape measure or GPS and 
drive the posts into the ground. Use a 
sting or a laser tool to make sure all posts 
are in line and set to the correct height 
according to the drawing.

Notes: apply zinc coating to upper 
section (circled) of C-Post after piling to 
repair any damage to the galvanisation 
caused by ramming.

5.1 C-Post Installation

Installation Instruction

Summary of Contents for PV-ezRack SolarTerrace II-A

Page 1: ...PV ezRack SolarTerrace II A Code Compliant Planning and Installation V2 0 Complying with AS NZS1170 2 2011 AMDT 3 2012...

Page 2: ...and safety regulations Please also check other regulations relevant to your local region Make sure that you are using the latest version of the installation instruction guide which you can do by cont...

Page 3: ...95 Max Vertical Uplift Reaction kN 6 1 6 9 8 8 9 9 12 3 13 0 Max Vertical Down Reaction kN 13 2 13 9 16 6 17 5 20 7 20 2 Max Horizontal Reaction kN 3 9 6 5 5 1 8 6 6 7 6 8 Max Moment at GL kNm 7 9 5...

Page 4: ...ense sand Very Stiff to Hard clays Firm to Stiff Clays 300 150 300 300 600 100 150 Wind Region RegionA RegionB RegionC RegionD Panels tilt angle degrees 20 30 20 30 20 20 Wind speed m s 41 48 59 73 Pa...

Page 5: ...sales clenergy com au www clenergy com au 04 page of 21 Tools Components 3 1 Tools 3 Tools Components Socket Wrench with 19 mm socket Torque Wrench Allen Key 6mm M8 Hexagon Socket Screw Electric Dril...

Page 6: ...support mounting system 3 2 Components ER SP T110 Inter Clamp T Rail 110 Splice for T 110 Rail ER CP 2800 A ER RC T G Rail Clamp for T Rail with grounding pins Post head for C Post with Grounding C Po...

Page 7: ...d to deadlock of Bolts and Nuts The below steps should be applied to every stainless steel nut and bolt assembly to reduce this risk 4 2 1 Reduce the friction coefficient 1 Ensure that the thread surf...

Page 8: ...ening 5 Avoid working at high temperatures 4 2 3 Safe Torques Please refer to safe torques defined in this guide as shown in below figure In case power tools are required Clenergy recommends the use o...

Page 9: ...s and lengths that vary from those shown in this guide The installation process detailed in this instruction guide remains the same regardless of the component size In case you need to do any on site...

Page 10: ...ur particular installation Mark the line of the post array 1b Obtain the maximum allowed distance between posts and the minimum embedment length from the relevant engineering certificate and or projec...

Page 11: ...stainless steel galling seizing apply grease or lubricant if needed Recommended torques Bolt 1 with 50 55 N m Bolt 2 with 23 25 N m 5 2 Post Head Installation 3a Click the Post brace into C Post as sh...

Page 12: ...m au www clenergy com au 11 page of 21 Installation Instruction 3b Post brace on double support installation Click two post braces into C Post as shown and connect with the two M12 bolts and nuts supp...

Page 13: ...3 9239 8024 E mail sales clenergy com au www clenergy com au 12 page of 21 Installation Instruction Connect the brace to the post using the M12 bolt and nut supplied Recommended torque M12 50 55N m T...

Page 14: ...o post head Connect the tubes of the support the to the post braces on the post using the M12 bolt and nut supplied Recommended torque M12 40 45N m Note The lengths of the two tubes are different Make...

Page 15: ...of bolt Bolt 1 with 50 55 N m Bolt 2 with 50 55 N m Bolt 3 with 40 45 N m Bolt 4 with 50 55 N m Bolt 5 with 40 45 N m Bolt 6 with 18 20 N m Make final adjustments to Racking System Adjust vertically...

Page 16: ...se a 6mm Allen key Hex to fasten on another side via Rail Clamp for T Rail Recommended Torque M8 18Nm Note Rail clamps can work on both sides with no pre assembled rail clamp 7b Determine the necessar...

Page 17: ...row Install Grounding Clips at positions marked in diagram Installation number of Grounding Clip number of PV Module Eg 4 Grounding Clips in image shown 5 8 PV Modules Installation 5 8 1 2 Odd number...

Page 18: ...ly with Allen Key as shown in figure below Step2 Slightly lift the PV Module and slide Inter Clamps and Grounding Clips into position The teeth on Grounding Clip will automatically align when the Inte...

Page 19: ...N muntil all PV Modules are properly installed Solution 2 Apply Universal Clamps Step 1 Twist the head of Universal Clamp to change functionality from end to inter clamp as shown in right figure 18 18...

Page 20: ...shown in right Figure Step 3 Place the first PV Module on the T Rails and apply the Universal Clamp in the End Clamp position to fix it and then fasten slightly with Allen Key Make sure the frame of P...

Page 21: ...WG or similar and fasten the bolt M6 14 with 10N m and fasten the bolt M8 25 with 13 5N m as shown in figure below Step 6 Repeat above steps to install all PV Modules Visually check Universal Clamp an...

Page 22: ...does not cover damage to the Product that occurs during its shipment storage or installation This Warranty shall be VOID if installation of the Product is not performed in accordance with Clenergy s w...

Page 23: ...81 45 228 8316 E mail sales clenergy co jp www clenergy jp Clenergy Philippines 145 Yakal St San Antonio village Makati City Philippines Tel 63 977 8407240 E mail sales_ph clenergy com www clenergy p...

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