Cleco 47BAB15AM3 Instruction Manual Download Page 50

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P1891E/EN 09/07

91f_Ersatzteile en.fm, 24.09.2007

Spare parts

9.2

Servo bar, LCD bar & trigger components

7 (4 Pin)

(2 Pin)

26 (6 Pin)

(8)

OFF

1,1 - 1,3 Nm

0.8 - 1.0 lbf.ft

TX 10

OFF

1,1 - 1,3 Nm

0.8 - 1.0 lbf.ft

TX 10

OFF

1 - 1,25 Nm

0.7 - 0.9 lbf.ft

TX 08

OFF

1,1 - 1,3 Nm

0.8 - 1.0 lbf.ft

TX 10

NOTE: DO NOT OPEN!
Shown for reference only

Summary of Contents for 47BAB15AM3

Page 1: ...A B AM3 Series Attachment 47 AM3 Square 3 8 Power Max Torque B Battery 15 15 Nm 21 21 Nm 28 28 Nm 35 35 Nm 50 50 Nm Tool Style Battery A Angle B 26 V Feature 1 Data Transmission Feature 2 Scanner IrD...

Page 2: ...quired actions refers to lists Identification text Identification graphic Copyright protection Cooper Power Tools reserves the right to modify supplement or improve the document or the product without...

Page 3: ...port 9 2 3 Storage 9 3 Product description 10 3 1 General description 10 3 2 Operation and functional elements 11 3 3 System overview optional accessories 16 4 Before initial operation 17 4 1 Setting...

Page 4: ...o bar LCD bar trigger components 50 9 3 Motor 52 9 4 Gear angle attachment 54 9 5 Angle attachment 935313 56 9 6 Angle attachment 525943 58 9 7 Tool holder 935290 with IrDA interface port 935395 witho...

Page 5: ...n which if not avoided may result in minor or moderate injury or property and environmental damage If this warning is not observed injuries property or environmental damage may occur Class 2 laser pro...

Page 6: ...ical safety Protect the 47BA from rain and moisture Follow the safety instructions printed on the battery and charger Safety of persons Ensure a secure standing position Maintain balance Make sure tha...

Page 7: ...tions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Changes or modifications not ex...

Page 8: ...accordance with Laser Notice 50 of July 26 2001 EN60825 1 1994 A1 2002 A2 2001 IEC60825 1 1993 A1 1997 A2 2001 1 7 Noise and vibration Noise level 60 dB A free speed without load according to ISO 3744...

Page 9: ...l WARNING Danger of explosion from short circuit Protect the 47BA and the battery from moisture Do not bring any electrically conducting objects such as paper clips coins keys nails or screws in conta...

Page 10: ...s are integrated in the 47BA Fastening parameters are set with the TMEB 200 TMEC controller or a PC Data is transmitted between the controller and tool via infrared IrDA or optionally via WLAN IEEE 80...

Page 11: ...the order of their respective item nos 8 9 7 2 2 2 5 4 1 F2 2 6 3 2 Item Designation 1 Function keys F1 F2 2 LED display 3 Start button 4 Reverse switch 5 IrDA infrared interface port 6 Set torque st...

Page 12: ...an be pressed 3 2 2 LED display The LED display shows the respective operating status and the result of the last fastening sequence see 5 2 Operating status page 19 Software update During Software Upd...

Page 13: ...g out screws Press reverse switch as far as it will go When the start button is pressed Left appears on the LCD display 3 2 5 IrDA interface port The 47BA communicates with the TMEB 200 TMEC controlle...

Page 14: ...nner reads one dimensional linear barcodes Depending on how the TMEB 200 TMEB COM TMEC is programmed there are two different operating modes Barcode as release for further rundowns Press the start but...

Page 15: ...er As the counterpart an access point that complies with the IEEE 802 11b g standard is required 3 2 12 868 MHz interface port EU Tools of the type 47BAR have an 868 MHz interface port in addition to...

Page 16: ...ace RS232 connection cable Order no 935395 without IrDA interface RS232 connection cable 5 Tool series 17BP 6 Tool holder Order no 935144 with IrDA interface RS232 connection cable Order no 935396 wit...

Page 17: ...livered Fully charge before first use Battery charging temperature 5 C to 45 C 41 F to 113 F Follow the safety instructions printed on the battery and charger Fully charge new batteries or those not u...

Page 18: ...efore initial operation 4 4 4 Replacing the battery Fig 4 1 Fig 4 2 Inserting the battery Insert the battery into the tool guide until the catches securely engage Removing the battery Press the catche...

Page 19: ...COM TMEC controller Types without wireless transmission must be placed in the tool holder when the rundown is com plete The rundown results are transmitted and shown under the Run screen menu item 5 2...

Page 20: ...20 P1891E EN 09 07 91b_1_5 en bedingt fm 24 09 2007 First Operation 5...

Page 21: ...error CAL Torque transducer calibration error ENC Angle encoder error IP Current overload in output section IIT Requested motor output is too high TMAX Maximum fastening time exceeded RC Rundown canc...

Page 22: ...e latest 512 rundown results stored All fastening sequences have been completed Synchronize the tool with the TMEB 200 TMEB COM TMEC No fastening sequences have been initialized Synchronize the tool w...

Page 23: ...Builder System settings Tool disabled since no valid barcode data has been set Send the barcode to the TMEB 200 TMEB COM TMEC Synchronize the tool with the TMEB 200 TMEB COM TMEC once again First line...

Page 24: ...appropriate parameter in the controller Basic functions F2 Activate main menu F1 Go to previous menu item F2 Go to next menu item Press F1 longer than 2 seconds to go to the next higher menu level If...

Page 25: ...mergency strategy Back Diagnostics TQ calibration TQ measurement Angle encoder Voltages Speed Back Set position Next position Reset linking Back Scanner Read barcode Back WLAN wireless transmission 47...

Page 26: ...system time The system time can be displayed in US or European format Refer to Setting the system time on the TMEB 200 TMEB COM TMEC under Administration Date Time Counter display The tool counter dis...

Page 27: ...System settings Enable emergency strategy you can switch the emergency strategy on and off using the tool start button or by pressing F2 for 2 seconds The Emergency strategy is disabled automati cally...

Page 28: ...00 ms any further angle pulses occur ring are traced The total result is shown as Actual Angle If the test run is not ter minated by a monitoring criterion and the batch result is greater than or equa...

Page 29: ...its calibrated value the speed measurement is terminated Selects the position to be used next You can skip the position You can select the position to be used next using the function keys F1 Activate...

Page 30: ...manual of the TMEB 200 TMEB COM TMEC Displays the installed software version of the wireless module MAC address display IP address display Subnet display Gateway display SSID display Only the first 12...

Page 31: ...915 MHz you can select channel 1 8 F1 Activate a lower channel F2 Activate a higher channel Press the start button or F2 longer than 2 seconds to accept the select and display the next menu item Press...

Page 32: ...he selection and exit the menu For 868 MHz the maximum transmission power depends on the selected chan nel If channel 1 is selected you can choose between 1 5 10 and 25 mW for the transmission power I...

Page 33: ...rn tool to manufacturer for repair The servo has overheated Switch the tool off for a time so that it can cool down Increase the cycle time reduce the fastening time or the torque The tool motor has o...

Page 34: ...ce voltage error Return tool to manufacturer for repair Transducer calibration voltage error Tool was not discharged at time of calibration Allow tool to discharge and try again If this does not help...

Page 35: ...ing instructions For tools with a built in barcode scanner the window must be free of dirt Clean it regularly or immediately if it becomes dirty using a damp cloth and a conventional window cleaner Do...

Page 36: ...ure battery contacts are clean Check to ensure battery charger is clean Check the gearing and angle head for leaks 500 000 Use grease dissolving agent to clean the angle head and gearing components an...

Page 37: ...to open the gear for maintenance reasons Order no Packing unit kg DIN 51502 Nye Lubricants Inc Dow Corning 912554 15 G POH Aralub FD00 Energrease HTO GA 0 EP Expa 0 Mobilplex 44 Special Gear H 933027...

Page 38: ...fm 24 09 2007 Maintenance 7 7 5 Removing angle attachment 935313 1 2 3 4 Index See 9 Spare parts page 47 9 8 Fixture order list for angle attachment 935313 page 62 15 ohne 22 23 24 29 C2 25 F 1 2 D5...

Page 39: ...07 39 Maintenance 7 7 6 Installing angle attachment 935313 Drive spindle Bevel gear spindle 1 2 3 4 Index See 9 Spare parts page 47 9 8 Fixture order list for angle attachment 935313 page 62 31 30 A2...

Page 40: ...el gear and drive spindle in angle attachment 5 6 Index See 9 Spare parts page 47 9 8 Fixture order list for angle attachment 935313 page 62 36 C3 B1 26 27 29 28 C2 F 1 2 OFF 18 22 Nm 13 3 16 3 lbf ft...

Page 41: ...ing tightening sequence high torque is required for example with coated screws If high torque is required for a longer period of time e g for several turns then the number of rundowns with one battery...

Page 42: ...of the tool to the address list of the access point The MAC address of the tool is displayed on the corre sponding label above the battery and in the WLAN RF settings submenu A firewall blocks port 40...

Page 43: ...he settings are changed it is necessary to press Accept F1 in order to apply the set tings Check that the serial cable is connected to the selected port Selected port is used for serial data transmis...

Page 44: ...se the same first three num bers for the IP addresses on both the controller and base station E g IP address controller 192 168 1 xxx IP address base station 192 168 1 xxx Subnet mask 255 255 255 000...

Page 45: ...m munication is too short Antenna of the base station is not tightened securely Manually tighten the base station antenna Output power is too low Increase the output power of both the base sta tion an...

Page 46: ...canner win dow is not clean Clean the window by using a damp cloth and a conventional window cleaner Barcode type is dis abled by parameter set ting In the Communication Part ID screen check that para...

Page 47: ...parts 9 9 Spare parts Note Use only original CLECO spare parts Failure to comply can result in reduced power and increased service requirements If spare parts not manufactured by us are installed the...

Page 48: ...arts 9 9 1 Handle 2 4 3 1 5 6 7 8 11 9 10 12 22 36 OFF 1 2 1 6 Nm 0 9 1 2 lbf ft Loctite 242 931030 SW 2 5 OFF 2 7 2 9 Nm 1 9 2 0 lbf ft Loctite 242 913947 SW 3 OFF 0 9 1 0 Nm 0 6 0 7 lbf ft Loctite 2...

Page 49: ...parts are not user serviceable Refer to Section 11 Service 2 Quantity Index 2 Description 1 1 accupack 2 2 cap screw 3 2 cap screw 4 1 holding angle 5 1 adapter accu asm 6 1 adapter asm 7 1 measuring...

Page 50: ...components X 13 16 17 14 12 15 26 27 18 19 22 25 23 28 24 20 21 5 31 31 22 8 7 4 Pin 39 2 Pin 26 6 Pin X 22 8 OFF 1 1 1 3 Nm 0 8 1 0 lbf ft TX 10 OFF 1 1 1 3 Nm 0 8 1 0 lbf ft TX 10 OFF 1 1 25 Nm 0 7...

Page 51: ...Index 2 Description 12 1 servo bar actuator 13 1 plate centre 14 1 plate holding 15 1 retaining washer 16 1 raised countersunk head screw 17 1 handle sleeve asm 18 1 LCD window 19 1 cover 20 2 o ring...

Page 52: ...n fm 24 09 2007 Spare parts 9 9 3 Motor 32 33 34 35 38 36 40 7 39 37 29 30 31 12 22 22 22 OFF 1 8 2 4 Nm 1 3 1 8 lbf ft Loctite 242 931030 SW2 5 OFF 47 54 Nm 34 5 40 lbf ft Loctite 242 933339 4 NOTE D...

Page 53: ...e not user serviceable Refer to Section 11 Service 2 Quantity Index 2 Description 29 1 union nut 30 1 tension sleeve 31 1 electric motor 32 1 pinion gear 33 1 adapter shaft 34 1 spring washer 35 1 mot...

Page 54: ...F 40 42 Nm 29 5 31 lbf ft 933336 9 12 Typ 14 4 5 6 8 9 10 11 12 15 16 17 47BA 15AM3 935263 542722 541899 541894 542233 541888 541897 923095 542099 935313 47BA 21AM3 935262 542722 541893 542231 541888...

Page 55: ...1 800116 1 circlip 25 98X0 94 IR 2 541887 1 washer 3 542724 2 o ring 28 24X 0 78 4 1 gear ring 5 1 1 pinion gear 6 3 6 idler gear 7 923095 3 6 needle bearing 3 X5 X 7 8 1 planet carrier 9 3 6 needle r...

Page 56: ...9 9 5 Angle attachment 935313 24 26 28 29 27 25 32 33 34 37 38 39 31 30 36 912724 912724 Assembly disassembly see 7 5 Removing angle attachment 935313 page 38 7 6 Installing angle attachment 935313 pa...

Page 57: ...hreaded ring 26 934035 1 2 ball bearing 10 X 22 X 6 27 934021 1 sleeve 28 934027 1 2 needle bearing 12 7 X 19 05X12 7 29 933792 1 bevel gear set 30 915064 1 ball bearing 12 X 24 X 6 31 933892 1 1 driv...

Page 58: ...EN 09 07 91f_Ersatzteile en fm 24 09 2007 Spare parts 9 9 6 Angle attachment 525943 Always replace 15 and 16 as a set 1 1 OFF 54 68 Nm 40 50 lbf ft 31 75 1 25 Loctite 242 541444 541444 7 3 Lubricants...

Page 59: ...X11 10 7 510732 1 Thrust Washer 8 513000 1 1 Retaining Ring 9 19X0 89 AR 9 259141 1 1 Thrust Bearing 15 93X 28 32X 2 10 500487 1 1 Needle Bearing 15 88X 20 64X 7 93 11 30573 1 1 Seal 12 525878 1 Split...

Page 60: ...60 P1891E EN 09 07 91f_Ersatzteile en fm 24 09 2007 Spare parts 9 9 7 Tool holder 935290 with IrDA interface port 935395 without Typ IrDA 52 53 54 935290 935303 935170 917735 935395...

Page 61: ...ecommended spare part for every 5 tools See table page 60 Index 1 2 Description 3 45 S900983 2 cap 40 X40 46 S900418 2 slot nut M 8 47 935292 1 brace 48 935293 1 support 49 935294 1 support 50 935291...

Page 62: ...Assembly bevel gear B1 933455 Punch B2 933456 Base C 933449 Assembyl bevel gear in angle attachment B1 933455 Punch C2 933463 Semi monocoque pair C3 933458 Base D 933448 Disassembly bevel gear D1 9000...

Page 63: ...2 L3 L4 47BAB15AM3 553 5 47BAB21AM3 47BAB28AM3 47BAWB15AM3 567 5 14 2 47BAWB21AM3 47BAWB28AM3 47BAXB15AM3 47BAXB21AM3 47BAXB28AM3 47BARB15AM3 47BARB21AM3 47BARB28AM3 47BAFB15AM3 47BAFB21AM3 47BAFB28AM...

Page 64: ...85 5 47BAWB35AM3 600 14 2 47BAXB35AM3 47BARB35AM3 47BAFB35AM3 With scanner Type L1 L2 L3 L4 47BAWSB35AM3 600 14 2 43 18 47BAXSB35AM3 47BARSB35AM3 47BAFSB35AM3 162 6 L1 L4 L3 L2 Without scanner Type L1...

Page 65: ...91g_TechnDaten en fm 24 09 2007 P1891E EN 09 07 65 Technical data 10 10 2 Dimensions of tool holder Optional Fig 10 1 Dimensions of tool holder mm 40 40 125 20 125 110 120 90 303 319 175 80 89...

Page 66: ...7BARB15AM3 47BAFB15AM3 47BAWSB15AM3 2 10 2 57 47BAXSB15AM3 47BARSB15AM3 47BAFSB15AM3 47BAB21AM3 21 8 411 M6 1 95 2 42 22 91 1 8941 47BAWB21AM3 2 05 2 52 47BAXB21AM3 47BARB21AM3 47BAFB21AM3 47BAWSB21AM...

Page 67: ...50 18 182 M10 2 28 2 75 57 17 3 1817 47BAWB50AM3 2 38 2 85 47BAXB50AM3 47BARB50AM3 47BAFB50AM3 47BAWSB50AM3 2 43 2 90 47BAXSB50AM3 47BARSB50AM3 47BAFSB50AM3 Features Data Battery type Lithium ion Li i...

Page 68: ...5 V Power consumption 0 30 VA Maximum current 11 mA Transmission rate 57 6 Kbps Parity Bit None Data Bit 8 bit Stop Bit 1 bit Error check CRC Features Data Scan rate 104 scans sec 12 bidirectional Sc...

Page 69: ...93 dBm typ 1 Mbps 84 dBm typ 11 Mbps Modulation DSSS CCK Standards EN 300328 EN 60950 2000 EN 301489 1 17 FCC Part 15 Features Data Standard IEEE 802 11b Safety WEP 64 128 bit encryption WPA WPA2 802...

Page 70: ...Output power Band 1i 869 4 MHz 869 65 MHz 1 5 10 25 mW Band 1k 869 7 MHz 870 0 MHz 1 5 mW Sensitivity BER 10 3 100 dBm Wireless transmission rate 38 4 kbps Range Band 1i 869 4 MHz 869 65 MHz up to 30...

Page 71: ...sure that after the service work any required calibration data update is carried out properly 12 Disposal CAUTION Injuries and environmental damage from improper disposal Components and auxiliary mate...

Page 72: ...496 BRAZIL Cooper Power Tools Sales Service Av Liberdade 4055 Zona Industrial Iporanga 18087 170 Sorocaba SP Brazil Phone 011 55 15 238 3929 Fax 011 55 15 228 3260 CANADA Cooper Power Tools Sales Serv...

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