Christie J 2.0kW Service Manual Download Page 73

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Section 5: Interconnections

5-3

J Series Service Manual 2.0, 2.4, and 3.0kW

020-100739-01 Rev. 1 (01-2012)

5.1 INTERCONNECT DRAWING

Breaker/Switch

016-100582-01

AC Voltmeter

002-100055-02

3000W ONLY!

IEC309 Coupler

016-103843-01

3000W ONLY!
001-111573-xx

001-111574-xx

001-100108

1900W &
2400W ONLY!
001-111575-xx

001-111576-xx

1900W &
2400W ONLY!

Chassis

Ground

To AC Blower GND

To Ballast GND

001-111572-xx

To AC

Terminal Block

001-111577-xx

To AC Lamp

Blower

To LVPS

001-111578-xx

2400W / 3000W ONLY

Chassis GND

To AC

Terminal Block &

Chassis GND

2400W: 001-111679-xx

3000W: n/a (built in)

1900W: 001-100058

2400W / 3000W: 001-100041

001-100054

Igniter Bias

001-100029-02

1900W: 34-001939-01P

2400W / 3000W: 001-100040

001-100056

Terminal Block

1900W ONLY

001-100201-02

001-1

151

1-xx

001-1

1512-xx

001-1

1517-xx

001-1

1504-xx

001-111519-xx

Ballast
Comm.

Interlock

1 & 2

Line

Gnd

1900W & 2400W ONLY!

016-100005-02

AC Coupler/
Line Filter

Line Filter

2400W / 3000W ONLY

016-104176-xx

Ballast

1900W: 002-100101-xx
2400W: 002-100098-xx
3000W: 002-100010-xx

Ballast
Comm.

AC Relay

Module

001-100228-01

Startup Cap

(included)

Fan Speed

Reduction Cap

002-100100-01

Igniter

Lamp Module

1900W: 002-100135-xx
2400W: 002-120592-xx
3000W: 002-120593-xx

+HV

Lamp Memory Module

Lamp Contact Module

001-100362-xx

001-100363-xx

N
G
L

LVPS

002-120578-xx

Output

Ctrl

N G L

Ballast
Comm.

Lamp

Memory

Module

Fan

Control

Supply

LVPS

Control

Spare

001-111506-xx

Panel Driver

Front IR

Sensor

Conv. Lts 1

LCD

Keypad

Rear IR &

Status

Interlock

1 & 2

Fans
1 - 3

Fans
4 - 6

001-1

1553-xx

Liquid

Cooling
Module

002-120602-xx

Lamp Compartment

Thermal Switch

001-111559-xx

001-1

1560-xx

001-111646-xx

Conv. Lts

001-111635-xx

Conv. Lts

001-111635-xx

001-1

1543-xx

3000W ONLY!

L Out

N Out

N In

L In

CAP

001-100063-02

P55

P120

P73

P72

Neutral

P48

1900W: 001-100379-xx

To Ballast

(Filter Bypassed)

1900W ONLY

MMC

Ethernet

GPIO

RS-232 IN

RS-232 OUT

Reset Button

RS-422

USB

KoRE

Re-used

Light Engine Compartment

New PCB Ass’y

COLOR KEY:

011-111658-xx

011-111657-xx

011-111659-xx

Blue Satellite

001-111365-xx (HD/WU)
001-111367-xx (SX+)

Light

Engine Compartment

SGXA+: 000-102151-xx
HD: 000-102152-xx
WUXGA: 000-102153-xx

Blue

Sat.

Green

Sat.

Red

Sat.

P85

P86

GREEN

BLUE

RED

RED DMD

GREEN DMD

R/G Satellite

001-111366-xx (HD/WU)
001-111368-xx (SX+)

R/G Satellite

001-111366-xx (HD/WU)
001-111368-xx (SX+)

UE DMD

001-111592-xx

001-111537-xx

001-111540-xx

LiteLOC Sensor

001-100229-xx

Shutter

Aperture

Light

Sensor

P47

P17

P16

Shutter

Iris

000-102163-xx

Lens Mount

Sensors =

Stepper Motors =
016-104121-xx (x2)

001-1

1555-xx

001-1

1589-xx

001-1

1554-xx

Focus,
Zoom,

Lens ID

H / V Motors / Center Flags

P62

P61

Removable Compact Len(s)

P62

P61

Anode

Blower

Cardcage

Blower

Prism

Blower

Red

Channel

Fans

7-11
P43

001-1

1550-xx

9 10 11

P42

Optional

Input

Module

Optional

Input

Module

Optional

Input

Module

Optional

Input

Module

ABIC

001-100466-xx

DDIC

001-100752-xx

VDIC

001-100475-xx

DHDIC

001-100751-xx

THIC

001-100467-xx

DMXIC

001-111153-xx

3GIC

001-111475-xx

Input Card

Options:

P13

P59

LCD Keypad

001-110818-xx (PCB)
001-110819-xx (LCD)

Wired Keypad

001-100717-xx

Front IR Sensor

001-100221-xx

Passive

Backplane

001-100465-xx

Processor

Card

SIPC: 001-100686-xx

DIPC: 001-100470-xx

ST
A

TUS

COMM

LAMP

SHUT

TER

Rear IR Sensor
001-110806-xx

P65

P15

P41

P50

000-102587-xx

IR Remote

P11

001-111588-xx

DC Motors =
001-100249-01 (x2)

001-102164-xx

Lens Mount

Projection

Lens

001-1

1556-xx

Alternate

Lens Mount

P14

P26

ANODE BLOWER

FAN 7

J14

J26

J72

J73

J120

J85

J86

J47

J17

J16

J62

J61

J42

J48

J65

J15

J50

J13

J59

P84

J84

P60

INTEGRATOR BLOWER

FAN 8

001-111609-01

P108

J108

P80

J80

P78

J78

LENS
LENS

J43

J60

P59
J59

AC LAMP BLOWER

001-100431-01

001-110862-01

CARD CAGE

BLOWER

FAN 9

RED

CHANNEL

BLOWER

FAN 11

001-111609-01

001-110862-01

PRISM

BLOWER

FAN 10

To LVPS

To AC Lamp Blower

1900W & 2400W

ONLY!

1900W & 2400W

ONLY!

Engine
Comm.

1 2 3

Spares

Lamp Door

Interlock Switch

016-100966-01

Temp.

001-1

1549-xx

P52
J52

Intake Temp

Sensor

001-111558-xx (x2)

DTSM

001-111269-xx

P82
J82 P83

P53

Temp

J53

EXHAUST
AIR TEMP

001-1

1518-xx

DTSM

001-111269-xx

P82
J82

P83

Temp

P54

J11

P10A

J10

P10B

J10

P10C

J10

P10D

J10

P12
J12

P11
J11

Motor

Summary of Contents for J 2.0kW

Page 1: ...J Series 2 0 2 4 and 3 0kW S e r v i c e M a n u a l 020 100739 01 ...

Page 2: ......

Page 3: ...J Series 2 0 2 4 and 3 0kW S e r v i c e M a n u a l 020 100739 01 ...

Page 4: ...d components that can be recycled and reused This symbol meansthatelectricalandelectronicequipment attheirend of life shouldbedisposedofseparatelyfromregularwaste Pleasedisposeof the product appropriately and according to local regulations In the European Union there are separate collection systems for used electrical and electronic products Please help us to conserve the environment we live in Ca...

Page 5: ...rror Log for Analysis 3 4 3 3 4 LCD Error Messages 3 4 4 Parts and Module Replacement 4 1 Ordering Parts 4 1 4 1 1 Projector Exploded View 4 2 4 1 2 Optical Engine Exploded View 4 3 4 1 3 Projector Keypad Exploded View 4 3 4 2 Available Replacement Parts and Modules 4 4 4 3 Servicing Guidelines 4 6 4 4 Tools Required 4 6 4 5 Remove and Replacement of Parts 4 7 4 5 1 Remove and Replace the Liquid C...

Page 6: ... 33 4 5 28 Remove and Replace the Cold Mirror Assembly 4 33 4 5 29 Remove and Replace the Contrast Aperture Assembly 4 35 4 5 30 Remove and Replace the LiteLOC Assembly 4 35 4 5 31 Remove and Replace the Optical Glass Window 4 36 4 5 32 Remove and Replace the Panel Driver 4 39 4 5 33 Remove and Replace the Projector Keypad 4 40 4 5 34 Remove and Replace the Convenience Light Board 4 40 4 5 35 Remo...

Page 7: ... 3 Image Processor Performance 6 6 6 4 Input Source Signal Compatibility 6 6 6 4 1 Analog Only Input 6 6 6 4 2 Twin HDMI Input 6 6 6 4 3 Dual Link DVI Input 6 7 6 4 4 Video Decoder Input 6 7 6 4 5 Dual 3G HD SD SDI Input 6 7 6 5 Control Signal Compatibility 6 7 6 5 1 Projector Control 6 7 6 5 2 Control Receiver 6 7 6 5 3 RS 232 6 8 6 5 4 RS 422 6 8 6 5 5 Ethernet 6 8 6 5 6 USB 2 0 Device Port 6 8 ...

Page 8: ...of Contents 6 9 1 Temperature Humidity Altitude 6 10 6 10 Accessories and Service Components 6 11 6 11 Regulatory 6 11 6 11 1 Safety 6 11 6 11 2 Electro Magnetic Compatibility 6 12 6 11 3 Environmental 6 12 6 11 4 Marking 6 12 A Appendix Projector Menus A 1 J Series Menu Tree A 1 ...

Page 9: ...ired All module replacement procedures must be performed by qualified service technicians Non insulated dangerous voltages may be exposed Always disconnect from AC prior to disassembly Observe all electrostatic precautions Use a grounded wrist strap when handling electronic assemblies Allow lamp and projector to cool down Once you have turned off the projector allow the cooling fans to automatical...

Page 10: ... must be performed by a Christie accredited service technician Projector must be operated in an environment that meets operating specifications as listed in Section 6 Specifications The American Conference of Governmental Industrial Hygienists ACGIH recommends occupational UV exposure for an 8 hour day to be less than 0 1 microwatts per square centimeters of effective UV radiation An evaluation of...

Page 11: ...ificantly reduces brightness output Never attempt to access the lamp while the lamp is ON After turning the lamp OFF it is crucial that you wait at least 5 minutes before handling the lamp This provides sufficient time for the lamp cooling fans to properly cool the lamp For all other precautions critical for safe removal and replacement of the lamp refer to 4 5 15 Remove and Replace the Lamp Never...

Page 12: ......

Page 13: ...low on exposed components Wear nitrile gloves Use ionized pneumatic guns only Wear a ground strap and observe anti static protocols when servicing projector components Integrator Never disassemble the integrator module Remove visible particles with clean dry deionized air Illumination system internal lenses prisms Never touch or blow on interior components Wear nitrile gloves NOTE Normally the int...

Page 14: ... that are not approved by Christie can result in fire shock or personal injury 2 0 4 Replace the Filter Use only Christie approved filters You should check the condition of the air filter every 1000 hours or sooner if you are operating the projector in a dusty or dirty environment The filter is located on the front of the projector beside the lens 1 Loosen the lock screw at the top of the filter d...

Page 15: ...f the lens with the smooth portion of the cloth that has no folds or creases Do not apply pressure with your fingers Instead use the tension in the folded cloth to remove the dust 3 If significant dust remains on the lens surface dampen a clean microfiber cloth with lens cleaning solution and wipe gently until clean Remove Fingerprints Smudges or Oil 1 Brush most of the dust off with a camel hair ...

Page 16: ......

Page 17: ...d not damaged 3 0 1 Contact Technical Support You can contact Christie technical support by telephone or by email Telephone 1 800 221 8025 Email tech support christiedigital com email support is only available in North America 3 1 Temperature Sensor Locations Table 3 1 Temperature Sensor Interface ID Interface Location 2 Projector exhaust temperature 3 I2C Projector air intake temperature 9 Single...

Page 18: ...age in the language list c Enter service for the user name and password d Click Admin on the Properties tab e Click Interrogate f Click Save 3 3 2 Problems to Save an Error Log After performing an interrogator download you will be prompted to save the file If you are not being prompted to save the file you will need to set Internet Explorer to automatically open and save the file 1 Disable the pop...

Page 19: ...on the Properties tab c Click Internet in the Select a zone to view or change security settings list d Click Custom Level e Select Downloads Automatic prompting for file downloads File download Enable f Click OK g Click Local intranet in the Select a zone to view or change security settings list h Click Custom Level i Select Downloads Automatic prompting for file downloads File download Enable j C...

Page 20: ...to tech support christiedigital com 3 3 4 LCD Error Messages To receive more information about an error send the following serial command where x is the first number in the error message HTL LSOL x For instance if the LCD showed the following More information can be retrieved by sending the following serial command HTL LSOL 3 The projector would then respond with For more information about the HLT...

Page 21: ...ce Tel 39 0 2 9902 1161 Fax 39 0 2 9902 2641 Middle East Africa Support Service Centre Tel 44 0 118 977 8111 Fax 44 0 118 977 8112 Germany Support Tel 49 0 1749 9834 95 Fax 49 0 2161 6645 46 Service Centre Tel 49 0 2161 56620 22 Fax 49 0 2161 6645 46 Spain Marcus Fernandez Christie Spain c o Esher Tel 34 91 633 9990 Fax 34 91 633 9991 Mobile 34 667 447 707 Eastern Europe Support Service Centre Tel...

Page 22: ...4 2 J Series 2 0 2 4 and 3 0kW Service Manual 020 100739 01 Rev 1 01 2012 Section 4 Parts and Module Replacement 4 1 1 Projector Exploded View ...

Page 23: ...Section 4 Parts and Module Replacement J Series 2 0 2 4 and 3 0kW Service Manual 4 3 020 100739 01 Rev 1 01 2012 4 1 2 Optical Engine Exploded View 4 1 3 Projector Keypad Exploded View ...

Page 24: ... 51P Lamp Power Supply 3000W shown 003 120010 XX 6 Liquid Cooling Module 003 120602 XX 7 AC Line Filter 003 002038 XX 8 Low Voltage Power Supply 003 120578 XX 9 Top Stackers 003 000367 XX 10 Blower Fan 230 VAC 003 004004 XX 11 Lamp Module 3 0kW 003 004086 XX Bulb Replacement 3 0kW 003 004124 XX Lamp Module 2 4kW 03 900518 61P Bulb Replacement 2 4kW 03 000883 01P Lamp Module 2 0kW 003 120135 XX Bul...

Page 25: ...d Membrane 003 003859 XX 33 PCB Rear IR Sensor 003 110806 XX PCB Lamp Contact 003 000644 XX UV Filter 03 900542 51P DTSM Assembly 003 111269 XX Convenience Light 003 111635 XX PCB AC Relay 003 110228 XX Silicone Gasket 003 000862 XX MTG CONN Out Kit 003 000911 XX SW Interlock Switch 003 001559 XX Kit Ring Casting 003 001840 XX LED Voltmeter 003 120055 XX Module IR Sensor 03 900529 51P Light Sensor...

Page 26: ...ips screwdrivers 1 2 Slotted screwdriver Stubby right angle universal joint screwdrivers Metric Allen Key Set 2 5 mm 3 mm 5 mm 6 mm Metric Hex Driver Set 2 5 mm 3 mm 5 mm 6 mm Metric Socket Driver Set Wrench 10 mm 13 mm 6 inch adjustable wrench Magnetizer Electrostatic protective strap and pad Disposable Nitril gloves EXPLODED VIEW LABEL PART NAME DESCRIPTION CHRISTIESERVICEKIT PART Shipping Lens ...

Page 27: ... and set aside the safety pin b Remove the screw c Remove the mount the screw and the spring and set them aside d Repeat steps a to c for the remaining mounts 3 Remove the 8 screws holding the top cover and then remove the top cover and set it aside 4 Remove the removable cross member on the frame a Remove the 2 hex head screws b Lift and remove the bracket and set it aside 5 Remove and set aside ...

Page 28: ...ol for a minimum of 5 minutes b Disconnect the AC power cord from the rear of the projector 2 If installed remove the 3 stacking mounts from the top cover a Remove and set aside the safety pin b Remove the screw c Remove the mount the screw and the spring and set them aside d Repeat steps a to c for the remaining mounts 3 Remove the 8 screws holding the top cover and then remove the top cover and ...

Page 29: ...ing points 10 Disconnect the harness for 2 0 2 4 and 3 0kW a AC relay and capacity cable from terminal block TB and Ground G b AC blower cable from AC relay and capacity cable 11 Disconnect the harness for 2 0kW and 2 4kW a AC Input cable from TB and G 12 Disconnect the harness for 2 4kW and 3 0kW a TB cable from line filter rear side connection 13 Remove the AC blower and bracket assembly 14 Repl...

Page 30: ... a to c for the remaining mounts 3 Disconnect fan harness and release it from its wire dressing clips 4 Remove the 2 screws securing the fan 5 Remove the fan assembly 6 Install the anode fan 4 5 4 Remove and Replace the Integrator Blower Fan 1 Power down the projector a Turn the projector off and allow the projector to cool for a minimum of 5 minutes b Disconnect the AC power cord from the rear of...

Page 31: ... fan 4 5 5 Remove and Replace the Card Cage Cooling Fan 1 Power down the projector a Turn the projector off and allow the projector to cool for a minimum of 5 minutes b Disconnect the AC power cord from the rear of the projector 2 If installed remove the 3 stacking mounts from the top cover a Remove and set aside the safety pin b Remove the screw c Remove the mount the screw and the spring and set...

Page 32: ...rom the rear of the projector 2 If installed remove the 3 stacking mounts from the top cover a Remove and set aside the safety pin b Remove the screw c Remove the mount the screw and the spring and set them aside d Repeat steps a to c for the remaining mounts 3 Remove the 8 screws holding the top cover and then remove the top cover and set it aside 4 Remove the 2 screws holding the removable cross...

Page 33: ...ve the 3 fan bracket screws 8 Using the handle on the bracket carefully remove the fan and the bracket 9 Remove the 2 screws from the fan and bracket 10 Install the fan and bracket 4 5 8 Remove and Replace the Lamp Ballast Always power down the projector and disconnect all power sources before servicing 1 Power down the projector a Turn the projector off and allow the projector to cool for a minim...

Page 34: ...flat washers and lock washers from the white Cathode and black Anode terminals NOTE Polarity markings on ballast white black 7 Disconnect the black wire terminal 1 and 2 tabs from the AC line filter 8 Remove the lamp ballast from the projector 9 Remove and retain the 2 mounting side brackets from the ballast and set them aside 10 Secure the 2 mounting side brackets to the new ballast 11 Install th...

Page 35: ...e and set aside the safety pin b Remove the screw c Remove the mount the screw and the spring and set them aside d Repeat steps a to c for the remaining mounts 3 Remove the 8 screws holding the top cover and then remove the top cover and set it aside 4 Remove the 3 screws securing the air duct 5 Disconnect the AC harness connector from LVPS 6 Disconnect the P2 J3 harness connectors from LVPS 7 Rem...

Page 36: ... screws from the AC inlet bracket 3 For 2 0kW and 2 4kW a Remove the power cord retaining clip 4 For 3 0kW disconnect the two inlet connectors and the 2 outlet connectors from the AC line filter 5 Remove the rear cover a Loosen the 8 quick release screws on the rear cover b Move the cover away from the rear of the projector to access the keypad PCB c Disconnect the projector keypad harness connect...

Page 37: ...ool for a minimum of 5 minutes b Disconnect the AC power cord from the rear of the projector 2 Remove the rear cover a Loosen the 8 quick release screws on the rear cover b Move the cover away from the rear of the projector to access the keypad PCB c Disconnect the projector keypad harness connector P65 d Remove the rear cover and set it aside 3 Remove the power cord retaining clip and the 8 screw...

Page 38: ... surrounding the AC receptacle at the AC inlet 3 Remove the 2 screws from the AC inlet bracket 4 Remove the rear cover a Loosen the 8 quick release screws on the rear cover b Move the cover away from the rear of the projector to access the keypad PCB c Disconnect the projector keypad harness connector P65 d Remove the rear cover and set it aside 5 Remove the 8 screws from the AC cover panel 6 Remo...

Page 39: ...the rear of the projector to access the keypad PCB c Disconnect the projector keypad harness connector P65 d Remove the rear cover and set it aside 5 Remove the 8 screws from the AC cover panel and pull it out 6 Remove the 2 screws securing the filter capacitor and AC connection 7 Remove the AC voltmeter 8 Install the new AC voltmeter and tighten the 2 screws NOTE Tighten the two screws to 4 inch ...

Page 40: ...jector prior to servicing Allow the lamps to cool before handling Before you replace the lamp verify you have the correct lamp for the projector Table 4 2 Projector Part Number Projector Model Lamp Type Lamp Filter Kit Required Roadster S 14K J 132 010113 xx 2 0 kW 003 120135 xx Mirage S 14K J 132 010124 xx Roadster HD14K J 132 011114 xx Mirage HD14K J 132 011125 xx Mirage WU14K J 132 012126 xx Ma...

Page 41: ...osen the captive screws securing the lamp door 5 Loosen the screw holding the lamp module handle 6 Pull the lamp module handle outward to remove the lamp Place the lamp in a protective case and follow the disposal procedure for your location Roadster S 22K J 132 016119 xx 3 0 kW 003 000306 xx Mirage S 22K J 132 016120 xx Roadster HD20K J 132 017110 xx Mirage HD20K J 132 017121 xx Roadster WU20K J ...

Page 42: ...nt 7 Install the lamp module a Align the base plate of the new lamp module with the alignment guides in the projector b Slide the lamp module into the projector until resistance increases c Verify the lamp is aligned with the lamp alignment marks 8 Move the lamp module handle inward and tighten the holding screw ...

Page 43: ...cord from the rear of the projector 2 Remove the lamp See Remove and Replace the Lamp 3 Locate the lamp contact PCB which attaches to the lamp alignment block 4 Remove the 2 screws that secure the lamp alignment block to the bottom of the lamp compartment 5 Disconnect the harness from the PCB and then remove the lamp alignment block 6 Lay the block on a flat surface with the lamp contact PCB facin...

Page 44: ...d Replace the Light Engine ATTENTION Observe precautions for handling electrostatic sensitive devices Wear a properly grounded wrist strap 1 Power down the projector a Turn the projector off and allow the projector to cool for a minimum of 5 minutes b Disconnect the AC power cord from the rear of the projector 2 Remove the 8 screws holding the top cover and then remove the top cover and set it asi...

Page 45: ...justment Fold Mirror Adjustment and integrator adjustment Integrator Assembly Adjustment 4 5 19 Remove and Replace the Feet 1 Power down the projector a Turn the projector off and allow the projector to cool for a minimum of 5 minutes b Disconnect the AC power cord from the rear of the projector 2 Access the front feet remove the front cover a If installed remove the projection lens See Remove the...

Page 46: ...d turn until tight 7 Replace retention clip 4 5 20 Remove and Replace the Front IR Sensor 1 Power down the projector a Turn the projector off and allow the projector to cool for a minimum of 5 minutes b Disconnect the AC power cord from the rear of the projector 2 Remove the front cover a Remove the 6 quick release screws holding the front skin and then remove it and set it aside 3 Disconnect the ...

Page 47: ...nnector P65 d Remove the rear cover and set it aside 3 Remove the 4 screws securing the rear IR sensor LED status display PC board 4 Disconnect the rear harness connection P80 J80 5 Remove the infrared sensor 6 Disconnect PCB from harness 7 Connect new PCB to harness 8 Install the infrared sensor 4 5 22 Remove and Replace the Lens Mount 1 Remove the lens mount a If the projector is running turn it...

Page 48: ... cover a Remove the 6 quick release screws holding the front skin and then remove it and set it aside 5 Disconnect the 5 lens mount harnesses from the lens mount 6 Remove the 4 screws from the lens mount 7 Remove the lens mount 8 Remove the lens mount handle a Remove and discard the set screw securing the handle to the handle mount dowel b Remove the handle from the lens mount ...

Page 49: ...e the handle shaft onto the dowel with the set screw facing up e Torque the set screw to 8in lb 10 Install the lens mount a Align the lens mount with the dowel on the lens mount backing plate Insert and tighten the 4 backing plate screws b Connect the 5 lens mount harnesses to the lens mount c Replace the front cover and tighten the 6 captive screws d Replace the dust shield and tighten the 6 scre...

Page 50: ...rmal sensor harness standoffs 5 Disconnect the P78 harness connector from the projector keypad 6 Remove the 4 screws from the PCB rear IR sensor 7 Disconnect the harness from the PCB rear IR sensor 8 Remove the convenience light board and 3 screws 9 Remove the harness from the convenience light board 10 Remove the thermal sensor keypad harness assembly 11 Replace the thermal sensor keypad harness ...

Page 51: ... rod assembly NOTE Do not touch the glass surface 8 Replace the integrator rod assembly a Clean the integrator rod with compressed air b Lower the integrator into the optics tray with the polished end toward the lamp compartment c Place the spring clip and standoff over the threaded shaft d Install the integrator rod adjustment knob e Clean the integrator rod with compressed air f Replace the opti...

Page 52: ...e bottom screw 5 Remove the 4 screws 6 Remove the fold mirror by handling only the edges 7 Install the new fold mirror a Touch the edge of the mirror face to ensure there is no gap between your finger and its reflection a Mount the fold mirror with the reflective surface facing into the projector b Install the 4 screws 8 Install the LiteLOC sensor and reconnect the harness 9 Adjust fold mirror See...

Page 53: ...crews b Lift and remove the bracket and set it aside 5 Remove the 9 screws from the panel driver cover 6 Disconnect the P17 cable connector from the panel driver and then release it from the 4 cable clamps 7 Remove the 4 screws from the light engine duct 8 Remove the shutter harness harness from cable clips 9 Remove the 2 screws securing the shutter assembly to the light engine 10 Remove the shutt...

Page 54: ...Open the lamp door and the lamp module handle 5 Remove the 4 screws on the cold mirror assembly 6 Slide the cold mirror from the optical assembly 7 Install the cold mirror with the reflective side facing inward To determine which side is the reflective side place your finger on the edge of the mirror face and see if there is a gap between your finger and its reflection NO GAP indicates the closest...

Page 55: ...and set it aside 4 Remove the lens side cover a Loosen the 6 quick release screws b Remove the cover and set it aside 5 Remove the 9 screws from the panel driver cover 6 Disconnect the P17 from the panel driver and then release it from the 4 clamps 7 Remove the screw securing the contrast aperture cover 8 Remove the 2 screws securing the motor to the optical assembly 9 Manually rotate the motor ge...

Page 56: ...bly 5 Install the LiteLOC assembly 6 Replace the LiteLOC PCB Remove the 2 screws securing the PCB in place 7 Remove the PCB 8 Install the PCB 4 5 31 Remove and Replace the Optical Glass Window 1 Power down the projector a Turn the projector off and allow the projector to cool for a minimum of 5 minutes b Disconnect the AC power cord from the rear of the projector 2 Remove the lens side cover a Loo...

Page 57: ... the 3 screws securing the heat sink 5 Remove the 4 screws securing the integrator housing to optical housing 6 Loosen the 2 quick release screws on the lamp door 7 Loosen the screw holding the lamp module handle 8 Pull the lamp module handle outward 9 Remove the screw securing the integrator housing to the projector base ...

Page 58: ...e new optical window with compressed air and then place it in the recessed area on the light tube 13 Attach the 3 clips to the light tube aligning the holes in the clips with the holes in the light tube Ensure that the bent end of the clip is toward the optical window 14 Tighten the 3 screws evenly a few threads at a time After replacing the light tube if there are shadows on the edges of a full w...

Page 59: ... screw and the spring and set them aside d Repeat steps a to c for the remaining mounts 3 Remove the 8 screws holding the top cover and then set it aside 4 Remove the lens side cover a Loosen the 6 quick release screws b Remove the cover and set it aside 5 Remove the lens side small cover that sits behind the handle a Loosen the 3 quick release screws for the cover b Remove the cover and set it as...

Page 60: ...ss the keypad PCB board c Disconnect the projector keypad harness connector P65 3 Remove the 4 screws securing the keypad cover 4 Remove the 4 standoffs from the projector keypad PC board 5 Remove the 3 screws from the projector keypad PC board 6 Disconnect the LCD status display connector 7 Disconnect the P78 and J78 connectors from the keypad 8 Remove the projector keypad and the keypad membrane...

Page 61: ...he projector a Turn the projector off and allow the projector to cool for a minimum of 5 minutes b Disconnect the AC power cord from the rear of the projector 2 Remove the non lens side cover a Loosen the 6 quick release screws b Remove the cover and set it aside 3 Remove the nut and washer from the starter capacitor 4 Disconnect the P59 and P60 connectors from the AC relay module 5 Remove the 4 s...

Page 62: ...move the 4 screws from the LCD display 6 Disconnect the LCD display connector 7 Remove the LCD status display 8 Install the new LCD status display 4 5 37 Remove and Replace the Passive Backplane Module 1 Power down the projector a Turn the projector off and allow the projector to cool for a minimum of 5 minutes b Disconnect the AC power cord from the rear of the projector 2 Remove the CPU High Def...

Page 63: ...ssive backplane to the card cage frame 13 Remove the PC board 14 Install the passive backplane module following the removal steps in reverse order 4 5 38 Remove and Replace the Processor Board 1 Power down the projector a Turn the projector off and allow the projector to cool for a minimum of 5 minutes b Disconnect the AC power cord from the rear of the projector 2 Unscrew the 2 captive screws 3 P...

Page 64: ...ment 4 5 39 Remove and Replace the Input Module 1 Unscrew the 2 captive screws 2 Slide the input module out 3 Install the new input module 4 5 40 Remove the Lens 1 Remove and set aside the red security screws on lens plate models if used 2 Rotate the lens clamp to the OPEN position 3 Pull the lens straight out ...

Page 65: ...s in position 5 Tighten the red security screws provided with the lens mount or hand tighten the lens retaining screws attached to the lens You must install the lens red security screws or the lens retaining screws if the projector is installed in an elevated position 6 Remove the front lens cap 4 5 42 Remove and Replace the Lamp Door Interlock Switch 1 Power down the projector a Turn the projecto...

Page 66: ... cover b Remove the cover and set it aside 5 Remove the removable cross member on the frame a Remove the 2 hex head screws b Lift and remove the bracket and set it aside 6 Remove the 9 screws from the panel driver cover 7 Remove the 6 screws securing the red P84 green P85 and blue P86 connectors and then disconnect the remaining cable connectors 8 Disconnect all connectors from card cage and remov...

Page 67: ...her action is required If boresight is required a Loosen the 3 locking setscrews on the lens mount b Adjust the cap screw until pattern I is in focus with minimal flare c Adjust the cap screw until pattern II is in focus with minimal flare d Adjust the cap screw until pattern III is in focus with minimal flare 3 Repeat step b c d until 3 patterns are equally focused If the boresight is acceptable ...

Page 68: ... 2 setscrews 2 Turn the pivot screw 90 180 degrees 3 Adjust both cap screws to move the fold mirror forward and back 4 Tighten the 2 setscrews and pivot screw 4 8 Integrator Assembly Adjustment 1 Remove the side cover a Loosen the 6 quick release screws b Remove the cover and set it aside 2 Turn the projector on 3 Using the remote press Test for the white test pattern 4 Locate the integrator adjus...

Page 69: ...or rod to the projector Make sure that all the shadows at each corner disappears and take care to maintain the best focus on the shadowed edge while performing this adjustment NOTE It may not be possible to eliminate all of the shadows from every corner in this instance further adjustment of the fold mirror may be required 9 Tighten the integrator adjustment knob ...

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Page 71: ...0 2 4 and 3 0kW Service Manual 5 1 020 100739 01 Rev 1 01 2012 5 Interconnections This diagram illustrates the electrical connections between internal electronic components NOTE Part numbers are subject to change ...

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Page 73: ... 011 111659 xx Blue Satellite 001 111365 xx HD WU 001 111367 xx SX Light Engine Compartment SGXA 000 102151 xx HD 000 102152 xx WUXGA 000 102153 xx Blue Sat Green Sat Red Sat P85 P86 GREEN BLUE RED RED DMD GREEN DMD R G Satellite 001 111366 xx HD WU 001 111368 xx SX R G Satellite 001 111366 xx HD WU 001 111368 xx SX BLUE DMD 001 111592 xx 001 111537 xx 001 111540 xx LiteLOC Sensor 001 100229 xx Sh...

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Page 75: ...er Brightness ANSI Center 3000W 1080p 3000W 18 000 20 000 2400W 1080p 2400W 14 000 15 400 1900W 1080p 1900W 12 000 13 200 3000W SXGA 3000W 20 000 22 000 2400W SXGA 2400W 16 000 17 600 1900W SXGA 1900W 12 500 13 750 3000W WUXGA 3000W 18 000 20 000 2400W WUXGA 2400W 14 000 12 400 1900W WUXGA 1900W 12 000 13 200 ANSI 16 pt checker pattern on black screen 650 1 typical Full field 9 pt average ON OFF w...

Page 76: ...tes Convergence is specified with a 1 4 1 8 HD lens part number 118 100112 01 in the 1 4 1 position with zero offset Boresight alignment must be adjusted for zero angular error NOTE Convergence error includes the effects of lateral color in the projection lens Measurements must be done on horizontal and vertical test pattern lines that intersect the center of the image Resolution 10 bits non linea...

Page 77: ...ilter Filter access Service interchangeable via access panel Dust sealed DMDs Gasket sealed Motorized lenses and lens mount with position encoding Zoom focus horizontal and vertical offsets Accuracy 2 pixel Manual control 1 3 pixel fine movement control per button press on any applicable User Interface e g remote Calibration User Configurable Calibration Modes Automatic calibration on lens change ...

Page 78: ... 100112 xx 1 5 2 0 1 4 1 8 1 4 1 8 Lens ILS 2 0 2 8SX 1 8 2 6HD 118 100113 xx 2 0 2 8 1 8 2 6 1 8 2 6 Lens ILS 2 8 4 5SX 2 6 4 1HD 118 100114 xx 2 8 4 5 2 6 4 1 2 6 4 1 Lens ILS 4 5 7 5SX 4 1 6 9HD 118 100115 xx 4 5 7 5 4 1 6 9 4 1 6 9 Lens ILS 7 5 11 2SX 6 9 10 4HD 118 100116 xx 7 5 11 2 6 9 10 4 6 9 10 4 Temperature sensitive fan speed control Fans automatically adjust to required speed to maint...

Page 79: ...are displayed on the status display Shutter 4 Green Shutter is open Yellow Shutter is closed FEATURE COMMENTS Image Device Supports 3 chip DMD operation Video Format Re Sizing All video formats can be resized to fill screen either horizontally or vertically while maintaining aspect ratio Picture in Picture Supported Built in 2D keystone and geometry correction Supported Auto scaling Supported Auto...

Page 80: ... can output minimum blanking Max input frame rate with Standard Image Processor Card 50Hz at 2048x1536 QXGA With sources that can output minimum blanking otherwise lower vertical rates Processing 10 bit throughout Except Dual DVI input in dual link mode dual 8 bit input paths into 10 bit processing Source switching time Switch time 1 second Switch time 3 seconds Low bandwidth signals 3D signals Co...

Page 81: ...ix s Dual link DVI requires DIPC Connectors 2 S Video 4 pin miniature DIN 4 BNC 75 Ohm 2 independent decoder channels for PIP Color space Signal types Composite video Component video SD and ED only S video Video Standards NTSC NTSC 4 43 PAL PAL M PAL N PAL 60 SECAM A D conversion 10 bits Connectors BNC 75 Ohm Color spaces signal types Dual HD input SDI HDSDI 3GHz Number of transmitters 2 IR Modula...

Page 82: ... Connector 1 female 9 pin Dsub Max bit rate 115 2 kbps Power output 12 V 5 400mA maximum Number of ports 1 Standard 10 100 Base T Connector Female RJ 45 Number of ports 1 Standard Not supported non functional Number of I O Lines 7 Connector Male 9 pin Dsub Output sink current logic low 100 mA 1V typical Power output 12 V 5 400mA maximum Connectors Two 5 pin XLR one male input and one female output...

Page 83: ...with plug NEMA 6 20P 20A 1900W 12AWG type SJT with plug NEMA 6 20P 20A Inrush Current All 60 A max Maximum Power Consumption 3000W 4000W 2400W 3200W 1900W 2800W Type Bubble Lamp Power Range Lamp Model 3000W 2000W min 3000W max software adjustable 2400W 1500W min 2400W max software adjustable 2000W 1200W min 1900W max software adjustable Rated lamp life to 50 brightness 2 hours on 15 minutes off du...

Page 84: ... model with lens removed 72 5kg 160lb Maximum shipping weight 3 0kW model includes packaging 91kg 200lb MTBF excluding consumable components 11 000 hrs Consumable components Air filters fans lamps MTTR average 30 min Time to replace any option card 1 minute maximum Time to replace lamp 1 minute maximum Time to replace projection lens 30 seconds maximum Time to replace air filter 1 minute maximum O...

Page 85: ...erface 108 314101 XX X X Dust Filter X X Fog Filter X Lens ILS 0 73 1SX 0 67 1HD 118 100110 XX X Lens ILS 1 25 1 6SX 1 16 1 49HD 118 100111 XX X Lens ILS 1 5 2 0SX 1 4 1 8HD 118 100112 XX X Lens ILS 2 0 2 8SX 1 8 2 6HD 118 100113 XX X Lens ILS 2 8 4 5SX 2 6 4 1HD 118 100114 XX X Lens ILS 4 5 7 5SX 4 1 6 9HD 118 100115 XX X Lens ILS 7 5 11 2SX 6 9 10 4HD 118 100116 XX X Lens ILS 1 2SX 1 1HD 118 100...

Page 86: ...licable official amendment s China Ministry of Information Industry Order No 39 02 2006 on the control of pollution caused by elec tronic information products the hazardous substances concentration limits SJ T11363 2006 and the appli cable product marking requirement SJ T11364 2006 6 11 4 Marking This product shall conform to all relevant Canadian US and European directives standards safety health...

Page 87: ...J Series 2 0 2 4 and 3 0kW Service Manual A 1 020 100739 01 Rev 1 01 2012 A Appendix Projector Menus A 1 J Series Menu Tree ...

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Page 89: ...tion Filter 6 Eye Motion Filter Color Settings 1 Select Color Adjustment 2 Color Temperature Lamp 1 Lamp Mode 2 Power 3 Intensity 4 Optical Aperture 5 Warn when lamp reaches hours 6 Lamp s n 7 Change Lamp 8 Lamp History Input Old Lamp Serial Number 1 Old Lamp Serial Number 2 Continue 3 Abort Change Lamp 1 New lamp Serial Number 2 Change Lamp PIP Blanking Active Input Window 1 Top Blank 2 Bottom Bl...

Page 90: ...Video Decoder Input card 2 Dual HD SDI Input Card 3 Twin HDMI Input Card 4 Analog BNC Input Card Video Decoder Input card 1 Grouped Inputs Mode 2 Connector 1 Grounding 3 Connector 2 Grounding 4 Connector 3 Grounding 5 Connector 4 Grounding 6 Connector 5 Grounding 7 Connector 6 Grounding Dual HD SDI Input card 1 Dual Link Mode Twin HDMI Input card 1 EDID Timings For Input 1 2 Tx Mode for Output 1 3...

Page 91: ... Enable 2 Test Pattern 3 Left Blend Width 4 Right Blend Width 5 Top Blend Width 6 Bottom Blend Width 7 Center Brightness 8 Left Brightness 9 Right Brightness 10 Top Brightness 11 Bottom Brightness 12 Top Left Brightness 13 Top Right Brightness 14 Bottom Left Brightness 15 Bottom Right Brightness 16 Reset Black Level Blending Settings Advanced Edge Blending 1 Enable Advanced Curve 2 Left Blend Shap...

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Page 94: ...s ph 714 236 8610 Canada Kitchener ph 519 744 8005 United Kingdom ph 44 118 977 8000 France ph 33 0 1 41 21 00 36 Germany ph 49 2161 664540 Eastern Europe ph 36 0 1 47 48 100 Middle East ph 971 0 4 299 7575 Spain ph 34 91 633 9990 Singapore ph 65 6877 8737 Beijing ph 86 10 6561 0240 Shanghai ph 86 21 6278 7708 Corporate offices Worldwide offices ...

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