CHIEF PNP 90 UN 2.0 Instruction Manual Download

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Pneumatic, hydraulic
Universal Riveting Tool
PNP 90 UN 2.0

Instruction manual

Art.-No. CHR2301

Translation of the original instructions

Summary of Contents for PNP 90 UN 2.0

Page 1: ...Pneumatic hydraulic Universal Riveting Tool PNP 90 UN 2 0 Instruction manual Art No CHR2301 Translation of the original instructions ...

Page 2: ......

Page 3: ...ic Actuator 22 6 Riveting Tool Kit RIVKIT UN 2 0 Mounting and Intended Use 23 1 Pressing out Rivets 24 2 Punching and Calibration of Holes for Flow Form Rivets 25 3 Setting Flow Form Rivets 26 4 Installation of Semi Tubular Punch Rivets 27 5 Checking Riveting Results 28 6 Cleaning the Riveting Tools 28 7 Completing an Operation and Riveting Tool Storage 29 1 Hydraulic Pump Maintenance 30 2 Replace...

Page 4: ...e equipment it must be operated in a proper and safe manner Read the instruction manual Read the instruction manual carefully before using the riveting tool Handling All handling necessary to ensure correct operation is described in the instruction manual No work method other than that expressly approved by the manufac turer may be used Faults In the event of a fault the user or owner may only car...

Page 5: ...al instructional symbols The individual symbols are explained below Follow all instructions and safety rules Warning General source of danger Warning Hand could become trapped Warning Fingers could become trapped Warning Danger of environmental contamination Warning System under pressure Please note the following Arrow to clarify compres sion Arrow showing direction For further information see cha...

Page 6: ...air pressure of 6 bar When the equipment s preset final pressure is reached the pump stops automatically and keeps this pressure constant The hydraulic pump has a pneumatically controlled pressure relief valve The hydraulic actuator is connected to the hydraulic pump via a high pressure hose The hose is connected to the pump via a leak free quick release coupling The coupling can only be connected...

Page 7: ...x Rivet clamp NB 115 Art No CHR2204 1x Rivet clamp NB 230 Art No CHR2203 Permissible hydraulic oil Filling capacity 280 ccm 9 86 fl oz Branded hydraulic oils as per DIN 51524 ATF as per DIN 51562 1 Viscosity approx 68 mm s at 40 C Example Shell Tellus TX 68 Dexron Mercon Hydroclear Max air pressure 6 bar 87 psi Compressed air Quality class 2 as per ISO 8573 1 Ambient temperature 5 50 C 41 122 F Pr...

Page 8: ...le national regulations for accident prevention Do not use any hoses or fittings that are not permitted for the equipment s operating pressure Because metallic parts can break up and fly off with high energy if the tool is faulty or operated incorrectly protective gloves and a face mask must strictly be worn for all applications of the equipment As a result there is a risk of severe physical injur...

Page 9: ...ng of the pressure regulating valve before each riveting opera tion Clean compressed air Make sure that the pump is always supplied with clean and dry compressed air Moisture and contamination could cause equipment malfunction and or damage Only use com pressed air of quality class 2 as per ISO 8573 1 Always disconnect the riveting tool from pressure when leaving the work site Warranty The manufac...

Page 10: ...il should be changed every 80 operating hours or every 12 months Make sure that used oil is disposed of as required by national environ mental legislation Oil that is not properly disposed of could harm the environment The user must only perform the maintenance and repair measures outlined in this instruc tion manual Maintenance and repair work not covered in this instruction manual may only be pe...

Page 11: ...s outlet and is used as described in the instructions and for the purposes for which it was designed The warranty becomes invalid if the tool is used for purposes other than those for which it was designed In addition the warranty becomes invalid if the tool is not used as described in the instruction manual In the event of defect or fault Chief Automotive Technologies will only repair or re place...

Page 12: ...immung darf diese Unterlage auch nicht auszugsweise weder vervielfältigt noch Dritten zugänglich gemacht werden Sie darf auch nicht durch den Empfänger oder Dritte in anderer Weise missbräuchlich verwendet werden Status 0 00 p kraft 10 03 2015 Quadrant 228 328 213 4 4 3 3 2 2 1 1 5 6 7 8 9 10 4 3 2 1 5 6 7 8 9 10 Oberflaeche Benennung Zeichn Nr Massstab Bearb Gepr Norm Name Datum Zust Aenderung Da...

Page 13: ...50 267 117 50 3 3 1 3 3 3 3 3 2 13 267 mm 50 mm 117 mm 2 310 kg 600 bar 15 mm Length Width Height incl handle Weight Max operating pressure Travel Hydraulic actuator HP 35 UN 3 3 Technical Data Hydraulic Actuator HP 35 UN ...

Page 14: ...106 158 8 80 45 25 106 158 8 80 45 25 3 4 1 3 4 3 3 4 2 213 220 3 44 80 140 2 25 213 220 3 44 80 140 2 25 213 220 3 44 80 140 2 25 3 4 4 3 4 6 3 4 5 14 Rivet clamp NB 40 3 4 Technical Data Rivet Clamp Rivet clamp NB 1 15 ...

Page 15: ...th and weight without hoses 1 Included in the basic kit Rivet clamp NB 401 Rivet clamp NB 1 15 Rivet clamp NB 230 Part number CHR2405 CHR2204 CHR2203 Length 106 mm 213 mm 364 1 mm Width 45 mm 44 mm 44 5 mm Height 158 8 mm 220 3 mm 347 9 mm Clamp opening 80 mm 80 mm 140 mm Opening depth 40 mm 115 mm 230 mm Weight 1 5 kg 3 kg 9 5 kg ...

Page 16: ...vet D Closing head 5 mm rivet Set CHR2403 6 E Setting head flow form rivet Marked with 3 rings F Closing head flow form rivet Marked with 3 rings Set CHR2403 7 G Punch and calibration mandrel Marked with 2 rings H Punch and calibration die Marked with 2 rings Set CHR2403 8 I Extraction mandrel Marked with 1 ring K Extraction die Marked with 1 ring L Replacement elastomer rings CHR2403 1 M Set of f...

Page 17: ...ed air connection The pressure regulator has a G1 4 internal thread connection thread 4 1 1 4 1 2 The pressure regulator is supplied with a closing cap fitted Remove the closing cap 4 1 3 4 1 4 Use a compressed air connection with R1 4 thread and seal Screw this into the regulator 4 1 Start up 4 1 2 R1 4 ...

Page 18: ...e physical injury if the pump or the rivet clamp is damaged Check the hoses and couplings for dama ge In the event of any noticeable damage the hydraulic components must be re placed Damaged hoses or couplings could cause severe injury Incorrectly attached hoses could come loose and cause severe physical injury 4 2 5 Connect the pneumatic hoses Make sure that the black hose is attached to the mark...

Page 19: ...Never use pressure over the permitted value of 6 bar or 87 psi This could cause equipment damage or even physical inju ry 4 2 7 Connect compressed air to the pressure regulating val ve and set the pressure max 6 bar 87 psi ...

Page 20: ... from the corresponding couplings 4 3 3 4 3 4 Connect up the operating unit and the hose by pulling back the quick release coupling and holding it as it is pushed on When the quick release coupling is released the connection is locked 4 3 5 4 3 6 When connecting the pneumatic control hoses make sure that the black hose is attached to the coupling indicated The pneumatic hoses must be inserted righ...

Page 21: ... way that prevents them from getting damaged or pinched off The hoses must also be routed in a way that prevents people from tripping over them Make sure that the pump and hydraulic actuator are set up in a work area that is free from heat sources max 50 C 120 F corrosive liquids greases and oils Before using the equipment make sure that the pump is standing on a secure surface ...

Page 22: ... pins must not be used 4 5 1 4 5 2 Select tool and prepare locking pins The tool is carefully pushed onto the mounting adapter by the mounting hole The indexing pin in the mounting adaptor must engage in the corresponding slots in the mounting hole 4 5 3 4 5 4 4 5 5 The two locking pins are inserted in the locking holes with the release button pressed The tool must be pressed gently in the directi...

Page 23: ...6 4 Screw the corresponding counterpart to the rivet insert into the opposite side of the rivet clamp plunger rod with the spacing bushing and bolt Tighten by hand Do not use force Each time rivet inserts are to be installed the bolt and die must first be checked for a correct match Refer to the usage matrix in the RIVKIT UN 2 0 case for details Check that the riveting heads are firmly seated afte...

Page 24: ...ve rivets often need to be removed from the sheet metal structure when repairing body panels 5 1 1 5 1 5 Instead of drilling out the old rivets they can be pressed out of the sheet metal structure using the extraction mandrel and extraction die kit CHR2403 8 thereby minimizing damage ...

Page 25: ... joined after punching Moving the riveting tool hydraulic actuator and clamp back and forth frees the punch allowing it to be drawn back out of the sheets 5 2 1 5 2 4 There is no need to drill holes in sheet joints when using flow form rivets Punch and punch die kit CHR2403 7 enable precise hole punching and simultaneous calibration of rivet holes ...

Page 26: ... head with the centering lug engages in the corresponding depression in the rivet 5 3 3 5 3 5 Duringtherivetingoperation thedieheadispositioned on the rivet until the closing head upsets and hardens the rivet The diameter of the closing head should be at least 7 5 mm for a 6 mm rivet The closing head has a relief hole for adhesive residue The hole must be blown clear after riveting otherwise a sta...

Page 27: ... 3 mm 5 mm and closing head 3 mm 5 mm must not be damaged because this would make correct riveting impossible If in doubt always replace the defective rivet punch with genuine replacement parts 3 mm kit CHR2403 3 5 mm kit CHR2403 4 5 4 4 5 4 5 For each riveting operation ensure that it is the rivet die rather than the rivet that is placed onto the sheets to be joined In addition the rivet clamp sh...

Page 28: ...rivet mandrel and rivet die are firmly seated If they have come loose they must be re tightened using the wrenches from the RIVKIT 5 6 1 Remove adhesive residue from all contaminated tools after each completed riveting operation 5 6 2 To do this remove all affected tool components and cle an using acetone or other solvents If adhesive residue is allowed to remain on the riveting tool it will event...

Page 29: ...r or the ground 5 7 3 Before and after each operation check the system for oil leaks An oil leak indicates a fault in the system In such cases disconti nue work and locate the fault or submit the equipment for repair at an autho rized speci alist dealer Foreign bodies or contamination in the hydraulic oil or in the control lines could cause the equipment to malfunction 5 7 4 5 7 5 Always store the...

Page 30: ...6 1 1 6 1 2 6 1 3 6 1 4 6 1 3 30 6 1 Hydraulic Pump Maintenance ...

Page 31: ...l Undo the sealing plug on the top of the pump and let the used hydraulic oil flow into a suitable container 6 1 5 6 1 6 Filling oil Fill with fresh oil that complies with the specifications The nominal filling volume is around 280 cm3 9 47 fl oz 6 1 7 6 1 8 The oil level should reach the filler port when filling but the thread of the sealing plug must remain visible Re seal the filler port with t...

Page 32: ...www chiefautomotive com 9 11 13 15 17 19 10 12 14 16 18 20 21 24 4 5 6 7 1 2 8 22 23 3 32 ...

Page 33: ... CHR2403 Rivet insert repair kit complete 10 CHR2403 2 Spanner kit 11 CHR2403 3 composed of pos 11 12 Rivet bolt Ø 3 mm 12 Rivet die Ø 3 mm 13 CHR2403 4 composed of pos 13 14 Rivet bolt Ø 5 mm 14 Rivet die Ø 5 mm 15 CHR2403 6 composed of pos 15 16 Flow form bolt 16 Flow form die 17 CHR2403 7 composed of pos 17 18 Punch Ø 6 mm 18 Punch die Ø 6 mm 19 CHR2403 8 composed of pos 19 20 Extraction mandre...

Page 34: ...andrel or rivet die 23 Rivet mandrel or rivet die not functional due to adhesive residue Clean or replace rivet mandrel and or rivet die 28 Insufficient press pressure Too little air pressure or air pressure incorrectly set 19 Press cylinder does not travel far enough Too little oil in the pump Check oil level and fill if necessary 30 Oil leak from the pump Repair through manufacturer Air leak fro...

Page 35: ...icensed professional operators Chief Automotive Technologies Inc does not assume responsibility for any death injury or property damage resulting from the opera tor s negligence or misuse of this product or its attachments Chief makes no written express or implied warranty whatsoever of merchantability or fitness for a particular purpose or otherwise regarding the equipment or any part of the prod...

Page 36: ...Chief Automotive Technologies Service 996 Industrial Drive Madison IN 47250 Phone 800 445 9262 Fax 866 275 0173 PSD BED 00000238 Vers 15 03 ...

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