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Operating Instructions

Reelcraft Industries, Inc.  •  2842 E Business Hwy 30, Columbia City, IN 46725

Ph: 800-444-3134 / 260-248-8188  •  Fax: 800-444-4587 / 260-248-2605

Customer Service: 855-634-9109  •  [email protected]  •  www.reelcraft.com

Series RS7000 / RSTW7000 Hose Reels

Low, Medium and High Pressure Model Numbers:

RS7600 OLP

RS7850 OLP

RS7800 OMP RS7650 OHP

RS7650 OLP

RS7900 OLP

RS7850 OMP RSTW7400 OLP

RS7607 OLP

RS7925 OLP

RS7400 OHP

RSTW7450 OLP

RS7670 OLP

RS7600 OMP RS7450 OHP

RSTW7400 OLPT

RS7800 OLP

RS7650 OMP RS7600 OHP

RSTW7450 OLPT

Read this manual carefully before installing, operating 

or servicing equipment.

IMPORTANT

Dimensions

A

20 1/4”

B

19 3/4”

C

7 13/16”

D

3 7/8”

E

7 3/8”

• Ensure that reel is properly installed before connecting input and output 

hoses.

• Bleed fluid/gas pressure from system before servicing reel.
• Before connecting reel to supply line, ensure that pressure does not 

exceed maximum working pressure rating of reel.

• Remember, even low pressure is very dangerous and can cause per-

sonal injury or death.

• Be aware of machinery and personnel in work area.
• If a leak occurs in the hose or reel, remove system pressure immedi-

ately.

• A high tension spring assembly is contained within the reel. Exercise 

extreme caution.

• Pull hose from reel by grasping the hose itself.
• Ensure that reel, hose, and equipment being serviced are 
  properly grounded. Use an ohmmeter to check ground continuity.
• If reel ceases to unwind or rewind, remove system pressure immedi-

ately. Do not pull or jerk on hose!

• Treat and respect the hose reel as any other piece of machinery, 

observing all common safety practices.

SAFETY

Personal injury and/or equipment damage may result if proper safety precautions are not observed.

Form# 1311-1119  Rev: 1/2020

IN-SERVICE CAUTION - FOR WELDING HOSE REELS (RSTW Models Only):

•  The user is cautioned not to shut off the fuel gas at the regulator or supply source first, as a flashback may result, and thereby damage the 

hose.

•  Users are cautioned specifically to shut off the gas at the torch first, and then at the regulator or supply source, to limit permeation of gas 

through the hose wall. This should be done when the torch will not be used for periods in excess of 30 minutes.

•  After the flame has been extinguished and the gas turned off at the supply source, it is recommended that any remaining gas be bled to mini-

mize degradation of the rubber during long shutdowns.

•  To prevent an accumulation or concentration of gas that could be explosive or otherwise harmful to personnel, adequate ventillation must be 

provided at all times, particularly in confined areas where fuel gas is being used.

•  Additional advice for minimizing the permeation problem has been supplied by an NWSA member who states “The source of gas (fuel gas 

and oxygen) should be closed before leaving for the day or shift. After the cylinder or manifold valves have been closed, the torch valves 
(both fuel gas and oxygen) should be opened to remove all pressure from hoses.

A

B

E

C

D

Summary of Contents for RS7000 Series

Page 1: ...round continuity If reel ceases to unwind or rewind remove system pressure immedi ately Do not pull or jerk on hose Treat and respect the hose reel as any other piece of machinery observing all common safety practices SAFETY Personal injury and or equipment damage may result if proper safety precautions are not observed Form 1311 1119 Rev 1 2020 IN SERVICE CAUTION FOR WELDING HOSE REELS RSTW Model...

Page 2: ...chanism Apply pipe thread sealant to all threads 1 Manually turn sheave 10 until spring is tight back off 3 turns then latch 2 Route output hose 11 through guide arm bracket 2 U bolts 12 then through cutout 13 in spool as indicated in illustra tion 3 Connect output hose 11 to swivel 14 as indicated in illus tration 4 Tighten U bolts 12 5 Charge inlet and outlet hoses Momentarily open control valve...

Page 3: ...orce to cause injuries 2 All mating moving parts are to be lubricated with Perma Bond or Loctite anti seize compound When disposing of old or broken spring assemblies the coils should be welded or wired together to prevent possible injury to scrap handling personnel SERVICE TO CLUTCH MECHANISM 1 To access the clutch remove set screw 13 indicated in below figure 2 Remove spool assembly from reel ba...

Page 4: ...600017 S600017 S600017 S600017 S600017 15 Bumper Stop Assembly 1 None 1 HR1004 3 None 1 HR1004 3 None 2 HR1004 3 None 3 HR1004 3 16 5 16 18 Lock Nut 4 300107 300107 300107 300107 300107 300107 300107 300107 17 20 x 5 8 Hex Nut 1 S280 8 S280 8 S280 8 S280 8 S280 8 S280 8 S280 8 S280 8 18 625 Vinyl cap 1 263205 263205 263205 263205 263205 263205 263205 263205 19 5 16 18 x 1 2 Whiz Lock 8 S44 10 S44 ...

Page 5: ... 4 263216 263216 263216 263216 263216 263216 263216 263216 26 Pinion gear 1 263182 263182 263182 263182 263182 263182 263182 263182 Hose Assembly None 5 260043 None 8 260043 None 9 260044 None 5 260044 Hose Identification Sticker S263210 S263210 S263210 S263210 S263210 S263210 S263210 S263210 Hose I D x Length None 3 8 x 50 None x 50 None x 50 None 3 8 x 50 Reel Inlet Connection NPT F NPT F NPT F ...

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