Side Door Opening Frame Replacement
Removal Procedure
Warning
:
Refer to
Approved Equipment for Collision Repair Warning
.
The side door opening frame is made of sheet molded compound (SMC), and is bonded to the side structure and frame rail with structural adhesive.
1.
Disable the SIR system. Refer to
SIR Disabling and Enabling
.
2.
Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
3.
Remove all related panels and components.
Warning
:
Refer to
Actions to Take When Working with Fuel Warning
.
4.
Verify that the fuel inlet is sealed before proceeding with repair procedure.
5.
Remove the door frame by applying heat and pry to detach the adhesive
(1) along the bonding surface.
6.
Remove the door frame from the vehicle.
7.
Note the location of the adhesive and remove only the loose adhesive.
8.
Inspect the side structure and frame rails for damage.
Installation Procedure
1.
Before applying adhesive dry fit the door frame for proper fit and alignment.
Note:
DO NOT top coat any bonding surface. Use primer only on bonding surfaces. Refer to adhesive manufacturer's recommendations.
2.
Clean and prepare all bonding mating surfaces according to adhesive manufacturer's recommendations.
3.
Dry fit the door frame and door for fit and alignment.
