Windshield Frame Replacement
Special Tools
J 42058
Frame Adapter Clamp
Removal Procedure
The windshield frame is made of cast aluminum components. The windshield frame is bonded and bolted to the front hinge pillars with structural adhesive. It is
also braced to the tunnel assembly by a bolted and bonded cross car beam.
Warning
:
Refer to
Approved Equipment for Collision Repair Warning
.
Note:
An attempt to repair the windshield frame may compromise the structural integrity of the vehicle. Complete replacement is recommended.
1.
Disable the SIR system. Refer to
SIR Disabling and Enabling
.
2.
Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
3.
Remove all related panels and components.
4.
Drill out the close-end rivets securing the upper plenum to the windshield frame.
5.
Remove the upper plenum
(1) by removing the attaching bolts and applying heat and pry to detach the adhesive along the bonding surface.
6.
Separate the lower plenum from the windshield frame by applying heat and pry to detach the adhesive along the bonding surface.
7.
Remove the bolts attaching the cross-car brace.
8.
Remove the cross car brace by applying heat and pry to detach the adhesive along the tunnel bonding surface.
