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REV 41532-20120918  

18

41532

 

ENGLISH

fCC Statement for Remote Control device

1 .  This device complies with Part 15 of the FCC Rules . 

Operation is subject to the following two conditions: 
(1) This device may not cause harmful interference .
(2) This device must accept any interference 
received, including interference that may cause 
undesired operation .

2 .  Changes or modifications not expressly approved by 

the party responsible for compliance could void the 
user’s authority to operate the equipment .

NOTE: This equipment has been tested and found to 
comply with the limits for a Class B digital device, 
pursuant to Part 15 of the FCC Rules . These limits 
are designed to provide reasonable protection against 
harmful interference in a residential installation . 
This equipment generates uses and can radiate radio 
frequency energy and, if not installed and used in 
accordance with the instructions, may cause harmful 
interference to radio communications . However, there 
is no guarantee that interference will not occur in a 
particular installation . If this equipment does cause 
harmful interference to radio or television reception, 
which can be determined by turning the equipment 
off and on, the user is encouraged to try to correct the 
interference by one or more of the following measures:

 

– Reorient or relocate the receiving antenna .

 

– Increase the separation between the equipment and 

receiver .

 

– Connect the equipment into an outlet on a 

circuit different from that to which the receiver is 
connected .

Consult the dealer or an experienced radio/TV technician 
for help .

Oil

Use 10W-30 automotive oil .
Oil capacity is up to 1 .16 qt . (1 .1 L) .  
DO NOT OVERFILL .
Please reference the following chart for recommended 
oil types for use in the generator .

fuel

Fuel capacity is 5 .9 gal . (22 .4 L) . Use regular unleaded 
gasoline with a minimum octane rating of 85 and an 
ethanol content of less than 10% by volume .

SPECIfICATIONS

Engine Specifications

 

– Model

61560

 

– Displacement

439cc

 

– Type

4-Stroke OHV

 

– Start Type

Wireless Remote

Generator Specifications

 

– Model

41532

 

– Running Wattage

7000 Watts

 

– Starting Wattage

9000 Watts

 

– AC Load

120/240 V

 

– Phase

Single

 

– Frequency

60 Hz

 

– Fuel Capacity

5 .9 gallons (22 .4 L) 

 

– Gross Weight

223 .7 lbs (101 .5 kg)

 

– Net Weight

212 .7 lbs (96 .5 kg)

 

– Height

26 .0 inches (66 .1 cm)

 

– Width

27 .0 inches (68 .8 cm)

 

– Length

27 .5 inches (69 .9 cm)

Maintenance Valve Clearance

 

– Intake: 0 .13 – 0 .17 mm (0 .005 – 0 .007 in .)

 

– Exhaust: 0 .18 – 0 .22 mm (0 .007 – 0 .009 in .)
Note: Tech bulletin regarding the valve adjustment 
procedure is on www .championpowerequipment .com .

Spark Plugs

OEM spark plug: NHSP F6RTC
Replacement spark plug: NGK BPR6ES or equivalent
Make certain the spark plug gap is 0 .7 - 0 .8 mm or 
(0 .028 - 0 .031 in .) .

Summary of Contents for 41532

Page 1: ...CA 90670 USA 1 877 338 0999 www championpowerequipment com 9000 Starting Watts 7000 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual...

Page 2: ...the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Ca...

Page 3: ...ot Overload Generator 14 Capacity 14 Power Management 14 Operation at High Altitude 14 Maintenance and Storage 15 Engine Maintenance 15 Oil 15 Spark Plugs 15 Air Filter 15 Spark Arrester 16 Cleaning 1...

Page 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from you...

Page 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...

Page 6: ...s metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can...

Page 7: ...nd let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gas di...

Page 8: ...nt required 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to manually start the en...

Page 9: ...0 Amp Twist Lock Receptacle NEMA L5 30R May be used to supply electrical power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical loads 6 120 240 Volt AC 30 Amp Twist Lock Receptacl...

Page 10: ...function requires electrical current from the battery If the Ignition Switch is left in the ON position for extended periods several weeks the battery can be completely drained Moving the Ignition Sw...

Page 11: ...Wheel Kit 10 Wheel 2 Flange Bolt M10x120 for Wheel 2 Bushing 2 Flat Washer 10 2 Nut M10 2 Support Leg w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Nut M8 2 Other Oil Funnel 1 Oil 1 16 qt 1...

Page 12: ...he following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generato...

Page 13: ...off and will stop when the oil level in the crankcase falls below the threshold level CAUTION Add Engine Oil DO NOT attempt to crank or start the engine before it has been properly filled with the rec...

Page 14: ...el Use regular unleaded gasoline with a minimum octane rating of 85 Do not mix oil and gasoline Fill tank to approximately below the top of the tank to allow for fuel expansion DO NOT pump gas directl...

Page 15: ...hen positioning generator Failure to follow proper safety precautions may void manufacturer s warranty Do not operate or store the generator in rain snow or wet weather Using a generator or electrical...

Page 16: ...or a period of two 2 weeks or longer please see the Storage section for proper engine and fuel storage NOTE Recoil Start 1 Make certain the generator is on a flat level surface 2 Turn off all electric...

Page 17: ...evations the standard main jet must be used Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance WARNING...

Page 18: ...am element 3 Wash in liquid detergent and water Squeeze thoroughly dry in a clean cloth 4 Saturate in clean engine oil 5 Squeeze in a clean absorbent cloth to remove all excess oil 6 Place the filter...

Page 19: ...ster to the muffler 3 Remove the spark arrester screen 4 Carefully remove the carbon deposits from the spark arrester screen with a wire brush 5 Replace the spark arrester if it is damaged 6 Position...

Page 20: ...ded periods of time make sure that the Ignition Switch the Fuel Valve and the Battery Switch are set in the the the OFF position and the battery leads have been disconnected from the battery DANGER A...

Page 21: ...erference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circu...

Page 22: ...36 37 38 39 40 41 42 43 44 45 41 46 47 48 40 41 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 29 27 86 87 88 89 90 91 92 93 94 95 96 7...

Page 23: ...9 GB96 10 Washer 10 1 60 ST07FD 02011200 THD Rotor Assembly 1 61 ST05FD 1151600 Air Guide 1 62 ST05FD 1152008 Plug A 1 63 ST05FD 1152009 Plug B 1 64 190FDE 2 GC1 Engine 1 65 ST182FD 1742203 UC Cover H...

Page 24: ...21 REV 41532 20120918 ENGLISH 41532 Specifications Engine Parts Diagram...

Page 25: ...RTC Spark plug 1 59 ST188F 1122000 G Ignition Coil 1 60 GB5789 FB6 29 Flange Bolt M6 29 4 61 ST188FD 1130003 CPE Carburetor Insulator Packing 1 Part Number Description Qty 62 ST188F 1134000 Carburetor...

Page 26: ...23 REV 41532 20120918 ENGLISH 41532 Wiring Diagram Specifications...

Page 27: ...Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected...

Page 28: ...r labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any ele...

Page 29: ...diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EM...

Page 30: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 31: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

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