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REV 41532-20120918  

20

41532

 

ENGLISH

Parts List

# Part Number

Description

Qty

1

ST160F-1070007

Clip

3

2

ST05FD-04712003-CARB

Air Cleaner Hose

1

3

ST168FD-1070408-CARB

Clamp

2

4

509 .070014 .01

Rollover Valve Hose

1

5

GB5789 M8×12

Flange Bolt M8×12

2

6

152 .070702 .03

Support Arm

1

7

152 .070018 .02

Board,Heat Insulation

1

8

GB5789 M6×8

Flange Bolt M6×8

6

9

ST05FD-04712100-CARB

Carbon Canister

1

10

ST05FD-04712005-CARB  Support Arm

1

11

ST1P60F-1070007

Clip

1

12

ST05FD-04712002-CARB

90°  Elbow

1

13

509 .070011 .01

Pipe,Fuel

1

14

ST188F-1070006A

Clip

2

15

ST02FD-04160000

Fuel Cock

1

16

509 .071000 .13

Fuel Tank

1

17

GB819 M5×10

Screw M5×10

2

18

ST05FD-04711200-CARB

Fuel Meter Assembly

1

19

ST168FD-1070400-CARB

Reversal Valve

1

20

168 .070100 .01

Fuel Tank Cap

1

21

ST168F-1070006A

Fuel Filler

1

22

GB5789  M6×20

Flange Bolt M6×20

4

23

GB93 6

Locking Washer Φ6

10

24

ST02FD-04100014

Washer Φ6

4

25

ST02FD-04100010

Mount Vibration, Fuel Tank 

4

26

ST188FD-1090006

Holder,Air Cleaner

1

27

GB6177 M6

Nut M6

3

28

GB848 8

Washer Φ8

2

29

GB93 8

Locking Washer Φ8

4

30

GB6175 M8

Nut M8

2

31

ST188FD-1100001-G

Muffler Gasket

1

32

188 .101000 .06

Muffler Assembly

1

33

GB818 M5×12

Screw M5×12

3

34

188 .101500 .31

Spark Arrester Assembly

1

35

GB5789 M8×20

Flange Bolt M8×20

2

36

GB16674 M6×12

Flange Bolt M6×12

2

37

ST168FD-1100003-CARB

Gasket,Air Supply Valve

1

38

ST168FD-1100300-CARB

Secondary Air Intake Valve

1

39

GB6175 M5

Nut M5

2

40

GB97 .1  5

Washer Φ5

9

41

GB93  5

Spring Washer Φ5

5

42

ST07FD-02010003

Flange Bolt M5×229

2

43

GB97 .1 6

Washer Φ6

6

44

ST05FD-1152035

Carbon Bursh Assembly

1

45

ST02FD-02100008

Pinch

1

46

GB5783 M5×20

Bolt M5×20

1

47

GB16674 M5×12

Flange Bolt M5×12

2

48

ST05FD-1152001(Y)

Generator End Cover

1

49

GB5783 M5×16

Bolt M5×16

2

50

ST02FD-02100010

Terminal Block

1

51

GB16674 M5×16

Flange Bolt M5×16

3

52

510 .190200 .01

AVR

1

53

ST05FD-1152002

End Housing

1

54

ST07FD-02010002

Flange Bolt M6×194

4

55

ST07FD-02011001

Stator Cover

1

56

ST07FD-02010001

Flange Bolt M10×280

1

57

ST07FD-02011100-THD

Stator Assembly

1

58

GB7244 10

Locking Washer Φ10

1

59

GB96 10

Washer Φ10

1

60

ST07FD-02011200-THD

Rotor Assembly

1

61

ST05FD-1151600

Air Guide

1

62

ST05FD-1152008

Plug-A

1

63

ST05FD-1152009

Plug-B

1

64

190FDE-2-GC1

Engine

1

65

ST182FD-1742203-UC

Cover,Handle

1

# Part Number

Description

Qty

66

509 .200701 .07

Handle

1

67

ST05FD-03161202

Handle Underlay

2

68

GB896 6

Uncork Baffle Φ6

2

69

27 .001

Pin

2

70

GB896 8

Uncork Baffle Φ8

2

71

GB5789  M8×35

Flange Bolt M8×35

2

72

GB96 8×24×3

Big Washer Φ8

2

73

ST182FD-1742003-UC

Straight Bottom Rubber

2

74

GB5789 M6×12

Flange Bolt M6×12

5

75

ST02FD-1152010-5

Grounding Line

1

76

ST05FD-1151400-1

Motor Mount Φ

1

77

GB6177 M8

Nut M8

8

78

ST05FD-1151300-1

Motor Mount I

1

79

GB6182 M10

Nut M10

2

80

GB6177 M10

Nut M10

2

81

ST05FD-192-6(F)

Frame

1

82

ST188FD-1744002-T

10in Wheel

2

83

ST36QXG-03000002

Bush Φ10 .5×69 .5

2

84

GB96 10

Flat Washer Φ10

2

85

GB5782 M10×120

Bolt M10×120

2

86

GB9074 .3 M5×10

Bolt and Washer Assembly 
M5×10

2

87

GB6177 M5

Nut M5

2

88

FM12170

Battery 12V15AH

1

89

509 .200904 .00

Pinch,Rubber

1

90

ST168FD-1750002-C6

Black Wire,Battery

1

91

ST168FD-1750002-C5

Red Wire,Battery

1

92

ST05FD-03011112

Jacket

3

93

GB5789 M8×16

Flange Bolt M8×16

2

94

ST05FD-03020301-84

Support Leg

1

95

ST188FD-1743002-C

Vibration Mount

2

96

GB5789 M8×25

Flange Bolt M8×25

2

97

5P15E

Control Panel

1

98

29 .001 .00

Switch

1

99

ST02FD-05502020

Receptacle  L5-30R

1

100 ST02FD-05502022

Receptacle  L14-30R

1

101 ST02FD-05502023

Receptacle 5-20R

2

102 GB823  M4×14

Screw M4×14

10

103 GB859 4

Spring Washer Φ4

8

104 GB848   4

Flat Washer Φ4

10

105 GB6177 M4

Nut M4

8

106 GB5783  M6×22

Bolt M6x22

1

107 GB6175  M6

Nut M6

2

108 GB862 6

 washer Φ6

1

109 ST05FD-05215001

Build Up

1

110 ST05FD-05215009

Sheath,Wire

1

111 ST05FD-05215003

Build Up

1

112 ST02FD-05302001-L20

A .C 20A Breaker

2

113 ST02FD-05302001-L30

A .C 30A Breaker

2

114 DP03-00000000-2

Trigital Meter III

1

115 21 .001000 .02

Switch

1

116 ST188FD-1020001

Assistant Build Up

1

117 0V01-00000000

Over Voltage Protector

1

118 GB823  M5×14

Screw M5×14

2

119 BG01-00000000

Rectifier

1

120 GB818 M5×38

Screw M5×38

5

121 ST05FD-05205011

Control Box

1

122 ST02FD-05302010

Fuse(10A)

1

123 WR05-00000000(02)

Remote Control

1

124 21 .004000 .00

Button

1

125 ST02FD-05612005

Indicator Light

1

126 ST05FD-05205012

Control Box

1

127 EC02

Charger

1

Summary of Contents for 41532

Page 1: ...CA 90670 USA 1 877 338 0999 www championpowerequipment com 9000 Starting Watts 7000 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual...

Page 2: ...the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Ca...

Page 3: ...ot Overload Generator 14 Capacity 14 Power Management 14 Operation at High Altitude 14 Maintenance and Storage 15 Engine Maintenance 15 Oil 15 Spark Plugs 15 Air Filter 15 Spark Arrester 16 Cleaning 1...

Page 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from you...

Page 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...

Page 6: ...s metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can...

Page 7: ...nd let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gas di...

Page 8: ...nt required 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to manually start the en...

Page 9: ...0 Amp Twist Lock Receptacle NEMA L5 30R May be used to supply electrical power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical loads 6 120 240 Volt AC 30 Amp Twist Lock Receptacl...

Page 10: ...function requires electrical current from the battery If the Ignition Switch is left in the ON position for extended periods several weeks the battery can be completely drained Moving the Ignition Sw...

Page 11: ...Wheel Kit 10 Wheel 2 Flange Bolt M10x120 for Wheel 2 Bushing 2 Flat Washer 10 2 Nut M10 2 Support Leg w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Nut M8 2 Other Oil Funnel 1 Oil 1 16 qt 1...

Page 12: ...he following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generato...

Page 13: ...off and will stop when the oil level in the crankcase falls below the threshold level CAUTION Add Engine Oil DO NOT attempt to crank or start the engine before it has been properly filled with the rec...

Page 14: ...el Use regular unleaded gasoline with a minimum octane rating of 85 Do not mix oil and gasoline Fill tank to approximately below the top of the tank to allow for fuel expansion DO NOT pump gas directl...

Page 15: ...hen positioning generator Failure to follow proper safety precautions may void manufacturer s warranty Do not operate or store the generator in rain snow or wet weather Using a generator or electrical...

Page 16: ...or a period of two 2 weeks or longer please see the Storage section for proper engine and fuel storage NOTE Recoil Start 1 Make certain the generator is on a flat level surface 2 Turn off all electric...

Page 17: ...evations the standard main jet must be used Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance WARNING...

Page 18: ...am element 3 Wash in liquid detergent and water Squeeze thoroughly dry in a clean cloth 4 Saturate in clean engine oil 5 Squeeze in a clean absorbent cloth to remove all excess oil 6 Place the filter...

Page 19: ...ster to the muffler 3 Remove the spark arrester screen 4 Carefully remove the carbon deposits from the spark arrester screen with a wire brush 5 Replace the spark arrester if it is damaged 6 Position...

Page 20: ...ded periods of time make sure that the Ignition Switch the Fuel Valve and the Battery Switch are set in the the the OFF position and the battery leads have been disconnected from the battery DANGER A...

Page 21: ...erference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circu...

Page 22: ...36 37 38 39 40 41 42 43 44 45 41 46 47 48 40 41 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 29 27 86 87 88 89 90 91 92 93 94 95 96 7...

Page 23: ...9 GB96 10 Washer 10 1 60 ST07FD 02011200 THD Rotor Assembly 1 61 ST05FD 1151600 Air Guide 1 62 ST05FD 1152008 Plug A 1 63 ST05FD 1152009 Plug B 1 64 190FDE 2 GC1 Engine 1 65 ST182FD 1742203 UC Cover H...

Page 24: ...21 REV 41532 20120918 ENGLISH 41532 Specifications Engine Parts Diagram...

Page 25: ...RTC Spark plug 1 59 ST188F 1122000 G Ignition Coil 1 60 GB5789 FB6 29 Flange Bolt M6 29 4 61 ST188FD 1130003 CPE Carburetor Insulator Packing 1 Part Number Description Qty 62 ST188F 1134000 Carburetor...

Page 26: ...23 REV 41532 20120918 ENGLISH 41532 Wiring Diagram Specifications...

Page 27: ...Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected...

Page 28: ...r labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any ele...

Page 29: ...diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EM...

Page 30: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 31: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

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