background image

11

  

REV 41532-20120918

ENGLISH

 

41532

ASSEMBLy

Grounding

Your generator must be properly connected to an 
appropriate ground to help prevent electric shock .

A ground terminal connected to the frame of the generator 
has been provided on the power panel . For remote 
grounding, connect of a length of heavy gauge (12 AWG 
minimum) copper wire between the generator ground 
terminal and a copper rod driven into the ground . We 
strongly recommend that you consult with a qualified 
electrician to ensure compliance with local electrical codes .

Failure to properly ground the generator can result 
in electric shock .

WARNING

Add fuel

1 .  Use clean, fresh, regular unleaded fuel with a 

minimum octane rating of 85 and an ethanol content 
of less than 10% by volume .

2 .  DO NOT mix oil with fuel .
3 .  Clean the area around the fuel cap . 
4 .  Remove the fuel cap .
5 .  Slowly add fuel to the tank . DO NOT OVERFILL . Fuel 

can expand after filling . A minimum of ¼ in . of space 
left in the tank is required for fuel expansion, more 
than ¼ in . is recommended . Fuel can be forced out 
of the tank as a result of expansion if it is overfilled, 
and can affect the stable running condition of the 
product . When filling the tank, it is recommended to 
leave enough space for the fuel to expand . .

6 .  Screw on the fuel cap and wipe away any spilled fuel .

Use regular unleaded gasoline with a minimum 
octane rating of 85 .

Do not mix oil and gasoline .
Fill tank to approximately ¼” below the top of the 
tank to allow for fuel expansion .
DO NOT pump gas directly into the generator at the 
gas station . Use an approved container to transfer 
the fuel to the generator .
DO NOT fill fuel tank indoors .
DO NOT fill fuel tank when the engine is running or hot .
DO NOT overfill the fuel tank .
DO NOT light cigarettes or smoke when filling the 
fuel tank .

CAUTION

Pouring fuel too fast through the fuel screen may 
result in blow back of fuel at the operator while filling .

WARNING

Add fuel Cont’d.

Our engines work well with 10% or less ethanol 
blend fuels . When using blended fuels there are 
some issues worth noting: 

 

– Ethanol-gasoline blends can absorb more water 

than gasoline alone . 

 

– These blends can eventually separate, leaving 

water or a watery goo in the tank, fuel valve and 
carburetor . 

 

– With gravity-fed fuel supplies, this compromised 

fuel can be drawn into the carburetor and cause 
damage to the engine and/or potential hazards . 

 

– There are only a few suppliers of fuel stabilizer 

that are formulated to work with ethanol blend 
fuels .

 

– Any damages or hazards caused by using 

improper fuel, improperly stored fuel, and/
or improperly formulated stabilizers, are not 
covered by manufacture’s warranty . 

It is advisable to always shut off the fuel supply, 
run the engine to fuel starvation and drain the tank 
when the equipment is not in use for more than 30 
days .

NOTE

Summary of Contents for 41532

Page 1: ...CA 90670 USA 1 877 338 0999 www championpowerequipment com 9000 Starting Watts 7000 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual...

Page 2: ...the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Ca...

Page 3: ...ot Overload Generator 14 Capacity 14 Power Management 14 Operation at High Altitude 14 Maintenance and Storage 15 Engine Maintenance 15 Oil 15 Spark Plugs 15 Air Filter 15 Spark Arrester 16 Cleaning 1...

Page 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from you...

Page 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...

Page 6: ...s metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can...

Page 7: ...nd let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gas di...

Page 8: ...nt required 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to manually start the en...

Page 9: ...0 Amp Twist Lock Receptacle NEMA L5 30R May be used to supply electrical power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical loads 6 120 240 Volt AC 30 Amp Twist Lock Receptacl...

Page 10: ...function requires electrical current from the battery If the Ignition Switch is left in the ON position for extended periods several weeks the battery can be completely drained Moving the Ignition Sw...

Page 11: ...Wheel Kit 10 Wheel 2 Flange Bolt M10x120 for Wheel 2 Bushing 2 Flat Washer 10 2 Nut M10 2 Support Leg w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Nut M8 2 Other Oil Funnel 1 Oil 1 16 qt 1...

Page 12: ...he following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generato...

Page 13: ...off and will stop when the oil level in the crankcase falls below the threshold level CAUTION Add Engine Oil DO NOT attempt to crank or start the engine before it has been properly filled with the rec...

Page 14: ...el Use regular unleaded gasoline with a minimum octane rating of 85 Do not mix oil and gasoline Fill tank to approximately below the top of the tank to allow for fuel expansion DO NOT pump gas directl...

Page 15: ...hen positioning generator Failure to follow proper safety precautions may void manufacturer s warranty Do not operate or store the generator in rain snow or wet weather Using a generator or electrical...

Page 16: ...or a period of two 2 weeks or longer please see the Storage section for proper engine and fuel storage NOTE Recoil Start 1 Make certain the generator is on a flat level surface 2 Turn off all electric...

Page 17: ...evations the standard main jet must be used Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance WARNING...

Page 18: ...am element 3 Wash in liquid detergent and water Squeeze thoroughly dry in a clean cloth 4 Saturate in clean engine oil 5 Squeeze in a clean absorbent cloth to remove all excess oil 6 Place the filter...

Page 19: ...ster to the muffler 3 Remove the spark arrester screen 4 Carefully remove the carbon deposits from the spark arrester screen with a wire brush 5 Replace the spark arrester if it is damaged 6 Position...

Page 20: ...ded periods of time make sure that the Ignition Switch the Fuel Valve and the Battery Switch are set in the the the OFF position and the battery leads have been disconnected from the battery DANGER A...

Page 21: ...erference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circu...

Page 22: ...36 37 38 39 40 41 42 43 44 45 41 46 47 48 40 41 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 29 27 86 87 88 89 90 91 92 93 94 95 96 7...

Page 23: ...9 GB96 10 Washer 10 1 60 ST07FD 02011200 THD Rotor Assembly 1 61 ST05FD 1151600 Air Guide 1 62 ST05FD 1152008 Plug A 1 63 ST05FD 1152009 Plug B 1 64 190FDE 2 GC1 Engine 1 65 ST182FD 1742203 UC Cover H...

Page 24: ...21 REV 41532 20120918 ENGLISH 41532 Specifications Engine Parts Diagram...

Page 25: ...RTC Spark plug 1 59 ST188F 1122000 G Ignition Coil 1 60 GB5789 FB6 29 Flange Bolt M6 29 4 61 ST188FD 1130003 CPE Carburetor Insulator Packing 1 Part Number Description Qty 62 ST188F 1134000 Carburetor...

Page 26: ...23 REV 41532 20120918 ENGLISH 41532 Wiring Diagram Specifications...

Page 27: ...Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected...

Page 28: ...r labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any ele...

Page 29: ...diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EM...

Page 30: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 31: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

Reviews: